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10

 

REV. 4/23

 

 

 

GB743V: SN# 2259 AND ABOVE

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

DAILY MAINTENANCE

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or 

 

wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures.

 

 

WARNING

Excessive contact with hydraulic oil and lubricants must be avoided. 

 

 

WARNING:

 

Maintenance personnel 

MUST

 

read and understand all warnings and cautions.

 

 

WARNING

:

 

Disconnect tool from its power source before performing maintenance, cleaning or when replacing worn or 

 

 damaged components. Severe personal injury may occur if power source is not disconnected. 

 

 

WARNING: 

Read safety datasheet documents for all applicable materials. 

 

CLEANING AND LUBRICATING PROCEDURE

 

 

Note: 

 

• 

Dispose of hydraulic oil in accordance with manufacture safety datasheet.

 

• 

All tool materials are recyclable except rubber o

rings, seals and wipers.

 

 

The performance of any tool depends upon good maintenance practices. Following these minimal requirements daily will extend the 

life of your tool.

 

 

  * Only use a clean dry air supply set at 90 

-

 100 p.s.i. (6.2 

-

 6.9 bar) Max. equipped with a filter

-

regulator to prevent wear.

 

 

 

* Check tool and nose assembly for damage. (Replace/Repair if necessary). See Overhaul pgs. 13 

-

 15 for tool repair.

 

 

  * Inspect hoses and couplings for wear, damage and leaks. (Replace/Repair if necessary). 

 

 

* Verify that hydraulic hose fittings and couplings, air and electrical connections are secure. Tighten, Replace or Repair if necessary

 

 

  * Cycle the tool several times to assure there are no leaks during use.

 

 

  * Keep hydraulic system free of dirt. 

 

 

  * Proper care by operators is necessary in maintaining full productivity and reducing downtime.

 

 

  

* Keep nose assemblies, especially jaws, clean and free of chips and debris. Lube jaws and collet surfaces that jaws ride on with light 

 

 

 

 machine oil on a daily basis.

 

 

* All Screwed End Caps, Base Covers, Air Fittings, Air Actuators, Screws and Nose Assemblies are to be examined at the end of each 

working shift to check that they are secure.

 

 

  * For a complete overhaul, service tool kit (GB740TK) is recommended. See overhaul pgs. 13 

-

 15.

 

WEEKLY MAINTENANCE

 

 

• 

Keep the hydraulic system full (only use Dexron® III or equivalent) and free of air by using the air bleeder assembly (704153) on a weekly 
basis or as needed. (See Filling and Bleeding procedure on pg. 11).

 

 

 

SEE TROUBLESHOOTING (PG.12) AND OVERHAUL (PGS. 13 

-

 15) FOR FURTHER GUIDANCE.

 

TORQUE SPECIFICATIONS

 

 

Button Head Cap Screws (402479) = 40 inch lbs. (4.52 Nm).

 

Flexlock Nut (400559) = 40 inch lbs. (4.52 Nm).

 

Packing Plug (744118) = 45 foot lbs. (61 Nm).

 

End Cap (743214

-

1) = 45 foot lbs. (61 Nm).

 

Button Head Cap Screws (402482) = 35 

-

 40 inch lbs. (3.95 

-

 4.52 Nm). 

(Do NOT over

-

tighten).

 

LUBRICATING 

 

 

Lubricate nose assembly after each cleaning and 

as often as needed.

 

 

1.

 

Disconnect tool vacuum line (if equipped).

 

 

2. Point nose assembly into oil as shown.

 

 

3. Cycle tool 8 

-

 10 times and wipe dry.

 

Image may 

not reflect 

actual tool

 

Daily cleaning and lubrication of nose assembly will greatly reduce downtime and increase life of components. Using sewing machine 

oil, or an equivalent cleaner/lubricant, follow instructions below.

 

CLEANING 

 

 

Clean nose assembly daily or as often as needed.

 

 

1.

 

Dip into mineral spirits or similar solvent to clean jaws 

and wash away metal chips and debris. DO NOT allow 

jaws to come in contact with other solvents. DO NOT let 

jaws soak. Dry jaws immediately.

 

 

2. 

 

Disassemble nose assembly and use a sharp 

pick

 

   

to remove embedded particles from grooves of jaws.

 

Summary of Contents for GB743V

Page 1: ...AR YOU GB743V ORIGINAL INSTRUCTIONS INSTALLATION TOOL GAGE BILT MADE in USA 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com S...

Page 2: ...Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB743V 8 How to use the GB743V 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting How...

Page 3: ...subsequent user in repair ing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is no...

Page 4: ...d rivets It weighs 6 25 lbs 2 83 kg and can be operated in any position It has a 900 22 86 mm fastener setting stroke and a rated pull load of 4 000 lbs 17 8 kN with 90 psi 6 2 bar of air pressure at...

Page 5: ...ASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Air Inlet Vacuum Assembly Bottle Bushing and Cap assembly Nose Assembly Hang...

Page 6: ...maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in...

Page 7: ...the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the air...

Page 8: ...e the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and sa...

Page 9: ...their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Se...

Page 10: ...operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on wi...

Page 11: ...4136 and air piston assembly 744121 completely down 2 Fill handle assembly 744129 power cylinder 743131 and the oil passage on top of handle assembly 744129 with automatic transmission oil Dexron III...

Page 12: ...ings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose...

Page 13: ...r all applicable materials WARNING When operating repairing or overhauling tool wear approved eye protection Do not look in front of tool or rear of tool when installing fastener WARNING Ensure air ho...

Page 14: ...including pin slotted 400608 from the handle assembly 744129 2 Insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove...

Page 15: ...m bottom of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove pack...

Page 16: ...16 REV 4 23 GB743V SN 2259 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 17: ...17 REV 4 23 GB743V SN 2259 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 18: ...ds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the s...

Page 19: ...0286 30824 703401 8T TLR RIVET 1 4 8TLR 743 24V 1 10246 30824 703401 8TLR 3 16 C6 734A 20V 2 C6 1 4 C8 734A 20V 2 4 C8 3 16 PH6 734A 20V 2 4 PH6 1 4 PH8 734A 20V 2 4 PH8 1 YOU CAN CHANGE THE 743 24V N...

Page 20: ...lbs 3 29 kg Pull load 4 000 lbs 17 79 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB743SR Stroke 900 22 86 mm Hand held weight 1 75 lbs 79 kg Entire tool we...

Page 21: ...series installation tools fastener specific by adding the appropriate suffix see selection chart Alternative Styles Sold Separately V DESIGNATION PINTAIL COLLECTION BOTTLE VT DESIGNATION PINTAIL EVAC...

Page 22: ...hey fit directly on the GB743 Installation Tool L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 Extensions Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately GB743V ACCESSORIE...

Page 23: ...23 REV 4 23 GB743V SN 2259 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...d custom kits tailored to your needs Contact us for more information CE Approved TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFIN...

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