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WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly, pin will eject forcibly

 

when pintail breaks 

off. Severe

 

personal injury may result. 

WARNING

 

Do not operate without Stat-O-Seal

 

(S572) and cap 

screws (402482). Pressurized

 

hydraulic oil may 

cause severe

 

personal injury.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power source before 

performing any maintenance

 

to any tool or nose 

assembly.

 

  

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result. 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed. 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris. 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 dB (A). In this 

condition the max level was 81.5 dB (A). Therefore, 

it is required where prolonged use, hearing 

protection be used.

 

CAUTION

 

Do not use beyond the design intent. 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a regular 

daily basis for damage or wear.  Any repair should 

be done by qualified personnel trained on Gage Bilt 

procedures. 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure. 

WARNING

 

Do no use tool in explosive atmosphere. 

CAUTION

 

Tool is not to be used as a hammer. 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached. 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected. 

WARNING 

Shock: 

 

It is recommended operator wear a suitable glove 

during operation where prolonged use is expected. 

SAFETY WARNINGS 

PLEASE READ THIS MANUAL BEFORE  

SERVICING OR USING THIS TOOL.  

  

WARNINGS: 

  

MUST BE UNDERSTOOD TO AVOID 

SEVERE PERSONAL INJURY 

CAUTIONS: 

  

SHOW CONDITIONS THAT WILL 

DAMAGE EQUIPMENT OR STRUCTURE 

WARNING

 

Ensure

 

that all connections are properly secured 

before connecting to power. 

WARNING 

Air pressure not to exceed 100 psi (6.9 bar). 

Summary of Contents for GB703SRVT/6N10E

Page 1: ...RLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SRVT 6N10E INSTALLATION TOOL GAGE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com ...

Page 2: ... 79 kN Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB703SRVT 6N10E 5 Description Maintenance and Hydraulic Thread Preparation 6 Filling and Bleeding 7 Troubleshooting 8 Overhaul 9 Disassembly and Parts Lists 10 12 DEXRON III Oil Safety Data 13 EU Conformity and Warranty 14 12 34 313 4mm 16 09 408 6mm 1 15 29 2mm 87 Ø 22 1m...

Page 3: ...uired to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all times and examined on a regular daily basis...

Page 4: ...d to the air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder causing the piston to move to the rear of the head cylinder The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever assy is released Air pressure is then built up ins...

Page 5: ...and screw in your air fitting 2 Connect air hose with 90 psi 6 2 bar to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing lever assy 724017 Clean dry air is mandatory WARNING Ensure air hose is securely connected to avoid possible hose whipping 3 Disconnect air hose from tool 4 Select proper Nose Assembly screw co...

Page 6: ...octite 30534 or similar Teflon infused pipe dope is recommended CAUTION Teflon tape is an excellent thread sealer however if it is not properly applied pieces of Teflon may enter the hydraulic system and cause malfunction or damage Use 1 1 2 wraps of tape on each thread Cut off all loose tape ends Tighten until fitting feels snug and then go 1 2 to a full turn past that point CAUTION Over tighteni...

Page 7: ...linder assy 703134 upward and lay flat on a table or bench When bleeding tool always keep the head cylinder assy 703134 higher than the handle assy 704132 2 Remove button head cap screw 402482 and stat o seal S572 from hole marked 3 and attach air bleeder assy 704153 to man ifold handle 744303 in an upright position 3 Connect the tool to air supply and cycle tool 10 times holding the air actuator ...

Page 8: ...USING a If the spring 704141 breaks or dislodges air will flow freely through the muffler 704146 Replace or reset Valve spring installation tool 704162 is recommended b Check o rings on valve sleeve 703139 valve spool ass y 703142 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool 704163 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components requi...

Page 9: ...g the following instructions and drawings Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals always apply a good lubricant such as Lubriplate to the surfaces It is recom mended that tool kit GB704TK be used to facilitate overhaul A complete overhaul can be achieved by the use of Ser vice Kit 703043 whic...

Page 10: ... 20518 COLLET 30617 JAW ASSY 703460 FOLLOWER ASSY 405371 SPRING 70820 JAM NUT 703009 SLEEVE EXTENSION 70856 JAM NUT 703015 DRAWBOLT EXTENSION 703011 TUBE S572 STAT O SEAL 402482 BUTTON HEAD CAP SCREW S834 O RING 401089 BACK UP RING S834 O RING 703607 PISTON 405865 POLYSEAL S829 O RING 400788 O RING 703114 END CAP 703134 HEAD CYLINDER ASSY 703533 UNION 400788 O RING 401816 PLUG O RING IN POLYSEAL M...

Page 11: ...ELY THE MIDDLE OF 703533 UNION 2 TIGHTEN NUTS ASSEMBLY INSTRUCTIONS FOR 703589 NATURAL 703595 RED 703596 GREEN EVACUATION TUBE ASSEMBLY INSTRUCTIONS FOR 703589 EVACUATION TUBE 703589 703520 HOSE 703515 VACUUM REGULATOR 700440 FITTING 703589 EVACUATION TUBE 16 FT 703533 UNION SEE PAGE 10 A 216 FITTING 703511 TUBING 10 FT A 506 TEE A 503 NIPPLE TO 703533 TO HANDLE TO 700440 703589 EVACUATION TUBE 16...

Page 12: ...121 and flexlock nut 400559 Torque flexlock nut to 40 inch lbs Attach air piston ass y 704121 to piston rod ass y 704138 With the piston rod ass y 704138 in the down position fill oil passage on top of handle assy 704132 with automatic transmission oil Dexron III or equivalent when looking at top of handle assy 704132 the oil passage is the hole that has a counter bore for S832 o ring Replace gask...

Page 13: ...ergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combustible absorbent...

Page 14: ... incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WA...

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