Rikon Power Tools 10-201 Operator'S Manual Download Page 1 | Manualshive

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Summary of Contents for 10-201

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Page 2: ...AYS WEAR PROPER APPAREL Never wear loose clothing or jewelry that might get caught in moving parts Rubber soled footwear is recommended for the best footing ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION ALWAYS USE A FACE OR DUST MASK IF THE CUTTING OPERATION IS DUSTY NEVER OVERREACH Keep your proper footing and balance at all times ALWAYS GROUND ALL TOOLS If your tool is equipped with a th...

Page 3: ... a push stick especially when ripping narrow stock 4 NEVER PERFORM ANY OPERATIONS FREEHAND which means using only your hands to support or guide the workpiece Always use either the fence or the miter gauge to position and guide the work WARNING FREEHAND CUTTING IS THE MAJOR CAUSE OF KICKBACK AND FINGER HAND AMPUTATIONS 5 NEVER STAND or have any part of your body in line with the path of the saw bl...

Page 4: ...Depth of Cut at 45o Max Rip to Right of Blade Max Rip to Left of Blade Table in Front of Blade Maximum Width of Dado Blade Diameter Arbor Speed Table Size Miter Gauge T Slot Height from Floor Table Size without Wings Table Size with Wings Left Wing Dimension Right Wing Dimension Overall Height Width Depth Net Weight Shipping Weight Shipping Carton Warranty Specifications 4 1 1 2 HP 13 6 5 120 240V...

Page 5: ...cal Support at 1 877 884 5167 or techsupport rikontools com Unpacking and Checking Contents A Blade Guard and Splitter Assembly B On Off Switch C Miter Gauge D Blade Wrench E Blade Wrench F Handwheel Assembly 2 G Handwheel Lock Knob 2 AA M4x8mm ROUND HD TAP SCREW 2 AB WRENCH HOOK AC M8 HEX NUT 2 AD M8 SPRING WASHER 2 AE M8 FLAT WASHER 2 AF M8X16mm CARRIAGE SCREW 2 AG FENCE BRACKET 2 NOTE See page ...

Page 6: ... E F G H I A Miter Gauge B Blade Guard Assembly with riving knife C Motor Cover D Bevel Scale E Height Adjustment Handwheel F Bevel Adjustment Handwheel G Fence Hooks 2 H On Off Switch I Mobile Base Caster Assembly J Fence A B C D E F G H I J ...

Page 7: ...d left legs inside and tighten them with D eight s s and s 3 Attach middle bar E between tie bar H and C inside using four M8X16mm carriage screws M8 flat washer M8 lock washer M8 hex nut M8X16mm carriage screws M8 flat washers M8 lock washers and M8 hex nuts to tighten it 4 To tighten the legs A and tie bar C by two L M8x45mm hex socket head screws M8 flat washers M8 lock washers 5 Attach Mobile ...

Page 8: ...l and locking knob onto the bevel shaft located on the side of the cabinet SEE FIG 5 8 Fig 6 1 Assemble both of the fence hooks C to the left 2 Assemble wrench hook A to the right side of cabinet using two M4X8mm round head tap screws and right cabinet leg B using four M8x16mm carriage screws M8 flat washer M8 lock washer and M8 hex nut to tighten them SEE FIG 6 POLY V BELT REPLACEMENT A s s o r c...

Page 9: ...ired for assemble 1 One person put right left extension wing on the top of cabinet Alignment pin into bottom of wing A SEE FIG 10 Fig 10 2 Another person locks 4 bolts B with flat and spring washer and from the bottom of cabinet and tighten it SEE FIG 10 2 Another person locks 4 bolts B with flat and spring washer and from the bottom of cabinet and tighten it FIG 10 at the factory If addtional adj...

Page 10: ...ion Wings to obtain more flatness We suggest that user need not do this adjustment again the process are as following if user want to do the adjustment again Fig 12 6 E Using an open wrench to adjust the 4 elevation screws to raise or lower the extension wing to the table SEE FIG 13 Fig 13 7 Use a straight edge across to the main table and extension wings checking the flatness of both main and ext...

Page 11: ... the right guide tube long and left guide tube short with cap D and place them on the front rail 5 The guide tube must be fasten by eight M6X16mm hex socket round head screws C with M6 flat washer and M6 lock washer SEE FIG 19 Fig 20 6 Place the Fence Body E on the table top and against the blade to make sure that if the zero scale on the cursor F is align with the zero scale of the right left sca...

Page 12: ...the way down into the mounting bracket make sure the location pin is properly locked in the hole of the Riving Knife The location hole is on the button side of the Riving Knife 3 Tighten the fasting knob C 1 Loosen the fasten knob C SEE FIG 22 2 Remove the Riving Knife out of mounting bracket Make sure blade or arbor is at the highest position before adding or removing the Riving Knife splitter Sp...

Page 13: ...to tighten the hex nut turn it clockwise SEE FIG 24 Fig 25 3 Place a square N onto the saw blade and against the splitter assembly O Make sure the splitter is square to table 4 Lay a straight edge R against the left side of the saw blade S Align the splitter and make sure the splitter is aligned to the blade SEE FIG 25 SEE FIG 26 Fig 26 T S R CONVERSION THE SPLITTER TO RIVING KNIFE Note Splitter c...

Page 14: ...e hole outlet D of the motor cord SEE FIG 29 SEE FIG 30 Fig 29 3 Pull slack in switch cord into the cabinet Make sure that the power cord inside of the cabinet Is properly routed and clear of the saw blade and any pinch points for all blade height and blade angle settings Fig 30 CONNECTING SWITCH CORD TO MOTOR CORD 14 A B ...

Page 15: ... counterclockwise and the adjustment knob C then turn the handwheel counterclockwise SEE FIG 31 To tilt the blade bevel to 45 degrees loosen the hand wheel lock knob counterclockwise and the adjustment knob and then turn the handwheel clockwise When the saw blade is at 45 degrees it will come into contact with the adjustable positive stop which will cause the blade to stop Tighten the hand wheel l...

Page 16: ...se the saw blade to its highest point 2 Place a combination square A on the saw table with one edge B of the square against the left miter slot C 3 Adjust the square so the rule D just touches the saw blade Make sure the rule is not touching any of the carbide tips of the saw blade 4 Lock the rule in this position SEE FIG 35 6 Rotate the saw blade back so that you take the measurement from the sam...

Page 17: ... two hex socket head screws A under the front side of the table saw This is the same side as the raise lower handwheel B SEE FIG 37 Fig 37 A B 2 Remove the end cap on the rear side of the table saw Loosen two hex socket head screws C SEE FIG 38 Fig 38 C 3 The saw table is now loose and can be repositioned until the blade is parallel to the miter slot Repeat steps in 4 When blade is parallel to mit...

Page 18: ...then push plunger back in and continue rotating miter gauge body until it stops against next positive stop SEE FIG 41 A B C D C MITER GAUGE ADJUSTMENT ADJUSTING POSITIVE STOPS Fig 42 E D 1 To adjust 0 degree positive stops loosen knob B pull out on plunger C and turn miter gauge over 2 Loosen the lock nut D 3 or 4 turns 3 Place a square against the guide bar and front of the miter gauge body Squar...

Page 19: ...ly on the Red OFF button 4 When the table saw is not in use the ON button B should be locked so that it cannot be started 5 Using a padlock not provided it is possible to lock the switch to prevent unauthorized use Lift the red OFF paddle and place a padlock through the holes C in the side of the ON button and then lock the padlock Make sure keys have been removed from padlock and placed where no ...

Page 20: ...n it is adjusted to varying angles and depths 8 Have you read all the warnings and directions regarding the operation of this machine TEST RUN 1 Face the table saw and stand to the left of the blade path 2 With one finger on the ON button and one finger on the OFF button turn the saw on Be ready to turn the saw off in case of a mishap 3 Watch and listen to the saw Note whether there are any unusua...

Page 21: ...re 13 16 max use of accessory dado table insert Dado Blade This section on blade selection is by no means comprehensive Always follow the saw blade manufacturer recommendations to assure safe and efficient operation of your table saw CROSSCUTTING Crosscutting means cutting across the grain of the wood In wood products without grain i e MDF particleboard crosscutting simply means cutting across the...

Page 22: ...ece fully past the blade When a small width is to be ripped and a push stick cannot be safely put between the blade and rip fence rip a larger piece to obtain the desired piece 3 Turn on the saw and allow it to reach full speed Place the straight edge of the board against the rip fence and the flat side on table top Feed the work piece slowly and evenly into the blade When ripping always stand off...

Page 23: ...he dado Make sure the dado blade will not cut through the workpiece 5 Reconnect the saw to the power source 6 If dadoing along the length of your workpiece adjust the distance between the fence and the inside edge of the blade to suit your needs When cutting across the wood grain use the miter gauge as a guide while dadoing Never use the fence as a stop in conjunction with your miter gauge 7 Using...

Page 24: ...or rust so it is important to conduct routine maintenance to keep your table saw looking new Cleaning and waxing the cast iron surfaces on a regular maintenance schedule is recommended as follows To clean and maintain the unpainted cast iron surfaces Apply a heavy coat of WD 40 onto the Reapply WD 40 and buff the unpainted cast iron surfaces until the stains or rust are removed Make sure you use t...

Page 25: ...25 ELECTRICAL REQUIREMENTS ...

Page 26: ...d the grounding instructions or if you are not sure the tool is properly grounded The motor supplied with your machine is either a 120 240 dual voltage motor or a dedicated 240 volt Never connect the green or ground wire to a live terminal The machine should only be connected to an outlet having the same configuration as the plug The smaller the gauge number the larger the diameter of the extensio...

Page 27: ...27 PARTS LIST Safety Guard Splitter Riving Knife ...

Page 28: ... POINT 1 TWIST GRIP 2 KEY NO PART NO DESCRIPTION QTY 17 18 19 20 21 22 23 24 25 26 27 28 29 29A 29C 29D 29E 29F 14000019 91011629 91011630 16000019 91011631 91011632 91011633 91011634 91011635 91011636 91011637 12000032 14000001 12000526 11000133 12000527 12000395C 91011425C 12 FLANGE 2 RIGHT ANTI KICKBACK FIGURE 1 TWIST SPRING 1 3X30mm SPRING PIN 1 LEFT ANTI KICKBACK FIGURE 1 ANTI KICKBACK FINGER...

Page 29: ...29 MITER GAUGE POWER SWITCH TABLE TOP WINGS ...

Page 30: ...ASHER 4 M5X12mm PAN HD SCR 2 RESET SWITH 25Amp 125 250V 1 JUMPER WIRE BLAK 1 ORD W FEMALE DISONNETOR 1 STRAIN RELIEF 7P 2 2 POWER CORD 1 MITER GAUGE ASSY MITER GAUGE BODY 1 SPECIAL WASHER 1 SPECIAL SCR 2 GUIDE BAR 1 M4X16mm SET SCR 4 1 4 X3 4 PIN 1 M4X10mm PAN HD SCR 2 M4 FLAT WASHER 2 PLUNGER 1 PLUNGER BLOCK 1 CURSOR 1 M4X15mm PAN HD SCR 1 M4X20mm PAN HD SCR 3 M4 HEX NUT 3 MITER SCALE 1 SPECIAL W...

Page 31: ...31 MOTOR TRUNNION BLADE ADJUSTMENT ASSEMBLIES ...

Page 32: ...255 256 257 258 259 259A 260 260A 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 280 281 282 283 284 285 286 287 12000171 91060060 91060059 91011665 13000031C 91011666 12000138C 91011667 12000310 91011668 17000028 11000007C 91011024C 12000042 91011697 91011669 12000127 91011670 91011671 11000058 91011672 12000530 91011673 12000228 13000003C 14000002C 11000007C 15000030 910...

Page 33: ...R E H S A W T A L F 4 M 2 R O T A C I D N I E L A C S SPECIAL SCREW NYLON 2 2 R C S T E S m m 8 X 8 M KEY NO PART NO DESCRIPTION QTY 315 316 317 318 319 320 321 322 326 327 327A 328 331 338 339 340 341 342 91011250AC 91011251 12000138C 19000001C 91011252 91011240 91011239 91011121 35000385 91011733 91011734 91011243 35000384 91011735 12000483 13000002C 14000001C 12000352C 2 R E H S A W T R O P P U...

Page 34: ...34 SAW CABINET STAND ...

Page 35: ...CH HOOK 1 M4X8 ROUNF HD TAP SCR 7 ACCESS DOOR 1 LABEL 1 PLATE 1 M5X10mm SCREW 2 M5 LOCKED NUT 2 PLATE 1 1 4 20 x3 8 ROUND HD TAP 4 LEG 4 FENCE BRACKET 2 M8X16mm BOLT 12 M8X15mm BOLT 10 M8 FLAT WASHER 24 M8 LOCK WASHER 24 M8 HEX NUT 24 CASTER ASSY 1 M8 LOCK NUT 2 431B 431C 431D 13000004 91011135 11000003 M4 FLAT WASHER 3 CABLE CLAMP 1 M4 HEX NUT 1 432 433 434 435 436 437 438 439 440 441 442 443 444...

Page 36: ...0003C 14000002C 12000181 12000183 12000266 11000011 Fence Bracket Hook Switch Screw Package A B C D E M8X16 CARRIAGE BOLT M8 FLAT WASHER M8 LOCK WASHER M8 HEX NUT M4X8 TAP SCREW M6 FLAT WASHER M6 LOCK WASHER M6X16 HEX SOC SCREW A B C D E F G H 2 2 2 2 1 2 2 2 Location 12000181 13000003C 14000002C 11000007C 12000039C 13000002C 14000001C 12000352C F G H Caster Wheel Screw Package A M8X16 CARRIAGE BO...

Page 37: ...ial industrial or educational purposes This limited warranty does not apply to accessory items such as blades drill bits sanding discs or belts and other related items Seller shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty proof of purchase doc...

Page 38: ... i h C n i d e t n i r P 2013 c n I s l o o T r e w o P N O K I R t h g i r y p o C For more information 16 Progress Rd Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com www rikontools com ...

Page 39: ... 2 4 If the slot between main table and extensions is too narrow please loosen two pins of the table bottom and fine tune by moving the extension outwards slightly until the slot have enoght space for miter gauge to move smoothly then you can tighten two pins back slightly 1 If the slot between main table and extensions is too wide please loosen two pins of the table bottom and fine tune by moving...

Page 40: ...T WASHER M8 LOCK WASHER M8X16mm CARRIAGE BOLT M8X15mm SCR HEX SOC SET SCR M6XP1 0X10mm HEX SOC HD SCR M6 HEX NUT H I J K L M N O 8 16 18 18 8 10 4 2 P Q R M6 FLAT WASHER M6 LOCK WASHER M6X16 HEX SOC HD SCR Rail Tube Screw Package WARNING If any parts are missing do not attempt to plug in the power cord and turn ON the machine The machine should only be turned ON after all the parts have been obtai...

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