Gage Bilt GB2581WS Original Instructions Manual Download Page 24 | Manualshive

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7/21 REV 3/23

GB2581WS / GB2581AWS INSTALLATION TOOL.

TEFLON® IS A REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. SLIC-TITE® IS A REGISTERED

TRADEMARK OF LA-CO INDUSTRIES INC. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION. CHERRYMAX® AND CHERRYLOCK® ARE REGISTERED TRADEMARKS OF CHERRY

AEROSPACE FASTENERS

Riveter Kits Available

(Sold Separately)

Gage Bilt offers a wide selection of standard and custom kits tailored to your needs.

Contact us for more information.

CE

Approved

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Summary of Contents for GB2581WS

Page 1: ...E E MAIL US FOR DISTRIBUTOR NEAR YOU GB2581WS GB2581AWS INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...ctions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB2581WS GB2581AWS 8 How to use the GB2581WS GB2581AWS 9 Maintenance and Hydraulic Thread Preparation 10 Troubleshooting 11 Overhaul 12 Stroke Limiter Relief Valve Installation Removal 13 Parts Lists GB2581WS 14 Parts Lists GB2581AWS 15 Nose Assembly Selection Chart and Approved Accessories 16 24 ...

Page 3: ...iring or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY...

Page 4: ...Grip fasteners thru 3 8 diameter It weighs 6 6 lbs 2 99 kg and can be operated in any position It has a 1 000 25 4 mm fastener setting stroke and a rated pull load of 10 700 lbs 47 59 kN 7 400 psi 510 2 bar The GB2581WS electric actuated installation tool operates on hydraulic pressure developed by the GB947 power unit set at 7 400 psi 510 2 bar maximum PULL pressure and 3 200 psi 220 6 bar maximu...

Page 5: ...CRIPTION OF FUNCTIONS GB2581WS GB2581AWS Electric Actuator Handle Electrical Control Cord Hydraulic Hose Return Hydraulic Hose Pull Air line Air Actuator Hydraulic Hose Pull Hydraulic Hose Return Handle Deflector Deflector Images may not reflect actual tool ...

Page 6: ...le inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in good working order when the power tool is being operated VIBRATION HAZARDS 1 Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms 2 Wear warm clothing when working in cold...

Page 7: ...pintail and pull the sheets together The anvil is forced forward swaging the collar into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the electric actuator air actuator is released the directional valve reverses oil flow to the back of the piston assembly and pushes the nose assembly off of the swaged fastener The pintail will eject ...

Page 8: ...10 000 psi 689 5 bar working pressure WARNING Do not operate this tool without deflector pintail catcher bag or pintail collection bottle in place CAUTION Do not use beyond the design intent 1 Set hydraulic power unit to the recommended pressure 7 400 psi 510 2 bar Max for the pull and 3 200 psi 220 6 bar Max for the return Gage Bilt pressure gage assembly 942280 sold separately is recommended to ...

Page 9: ...assess specific risks that could be present before each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electric...

Page 10: ...lectrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydraulic power source equipped with relief valves and pressures set within specific limits See required max pressure for pull and return pg 8 Keep hydraulic system free of dirt Avoid letting couplers contact ...

Page 11: ...tion manual b Restrictions in either hydraulic lines hoses or couplings Check and tighten clean or replace See hydraulic thread preparation pg 10 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape See hydraulic thread preparation pg 10 b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings c Relie...

Page 12: ...tion tool GB2581WS only TOOL DISPOSAL 1 When tool life is met drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with the safety datasheet 2 Disassemble tool and remove all rubber o rings seals wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber materials in accordance with the material safe...

Page 13: ...ely a Remove the relief valve that comes with the tool 258119 electric actuated 258021 air actuated from the piston assembly 258111 b Install 258157 relief valve sold separately into relief valve hole on 258111 piston assembly The end with 4 flats needs to face rear of the tool Then install 258152 stroke limiter sold separately over rear of 258111 piston assembly ensuring flat on 258152 stroke lim...

Page 14: ...14 7 21 REV 3 23 GB2581WS GB2581AWS INSTALLATION TOOL GB2581WS PARTS LIST ...

Page 15: ...15 7 21 REV 3 23 GB2581WS GB2581AWS INSTALLATION TOOL GB2581AWS PARTS LIST ...

Page 16: ... 1 4 SB08 755 23 SB08 755 48 SB08 204D 27OS SB08 204D 37OS SB08 205A 35 5 16 SB10 756 28 SB10 756 48 SB10 205A 35 3 8 SB12 756 28 SB12 756 48 SB12 205A 35 5 32 UBB05 745C 23 UBB05 745C 48 UBB05 204D 27OS UBB05 204D 37OS 3 16 UBB06 745B 23 UBB06 745B 48 UBB06 204D 27OS UBB06 204D 37OS 1 4 UBB08 755 23 UBB08 755 48 UBB08 204D 27OS UBB08 204D 37OS UBB08 205A 35 5 16 UBB10 756 28 UBB10 756 48 UBB10 20...

Page 17: ...with adapter 353204 for 204 series noses See Chart pg 16 Sold Separately Relief Valve 258156 for 750 tool stroke Required with stroke limiter 258153 when used with adapter 745205 for 205 series noses See Chart pg 16 Sold Separately Stroke Limiter 258152 for 500 tool stroke Required with Relief Valve 258157 used with adapter 353204 for 204 series noses See Chart pg 16 Sold Separately Stroke Limiter...

Page 18: ...e adjustable hydraulic outputs The 24 volt remote control circuit in the installation equipment controls the pump output directional valve The GB947 Hydraulic Powerunit is available in 115 volt or 230 volt single phase alternating current Output pressures as shipped are PULL 5400 5700 psi RETURN 2200 2400 psi The GB947 Hydraulic Powerunit is available separately or in kits including hydraulic quic...

Page 19: ...ation tools The unit air powered air actuated and delivers up to 10 000 psi 689 48 bar working pressure The actuator on the installation tool remotely controls the hydraulic oil directional flow The unit consists of a two position air hydraulic pump four way control valve and relief valve mounted on the reservoir The rapid tool piston movement is obtained through a higher 12 cubic inches a minute ...

Page 20: ...e Bilt for more information Sold Separately Images may not reflect actual tools Collar Feeder Cartridges Available in 4 and 8 Lengths Contact Gage Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information Sold Separately SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS QUICK CHANGE CARTRIDGE Gage Bilt In...

Page 21: ...D N SWAGE Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately SWAGING EASY AS Operator presents nose to pintail and feeder dispenses collar onto pin 1 Feeder pivots exposing nose for installation while picking up next collar 2 Feeder automatically returns to original position for next lockbolt installation 3 SAFER COLL...

Page 22: ...tely Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information Sold Separately Images may not reflect actual feeder bowl or parts Collar Feeder Bowl For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information Sold Separately ...

Page 23: ...23 7 21 REV 3 23 GB2581WS GB2581AWS INSTALLATION TOOL This page intentionally left blank ...

Page 24: ...FINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information CE Approved ...

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