G-Power America GN12000DCS Owner'S Manual Download Page 3

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12000W/13000W Dual Fuel Generator

Table of Contents

Topic

Page

Warranty Policy

Specifications

Safety Guidelines

General Precautions

Battery

Assembly and Installation

Operation

Inspection, Cleaning, Maintenance and Storage

Carbon Monoxide Protecting System

General Parts Listing

WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS

IN THIS MUANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH

I INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL

INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR

WARRANTY. GREEN-POWER AMERICA, LLC (HEREINAFTER

IN SHORT “GREEN-POWER” OR “GPA”) WILL NOT BE LIABLE

FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE

INSTRUCTIONS.

Summary of Contents for GN12000DCS

Page 1: ...We Power Your World Owner s Manual of Generator for GN12000DCS GN13000DCS Green Power America LLC...

Page 2: ...ication is necessary You can register your product in one of two ways as follows Option 1 Go to the Green Power America website at www green poweramerica com service and follow the instructions to reg...

Page 3: ...orage 28 Carbon Monoxide Protecting System 34 General Parts Listing 35 WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MUANUAL BEFORE OPERATING FAILURE TO COMPLY WITH I INSTRUCTIONS IN THIS...

Page 4: ...ll be free during this period One 1 Year Limited Warranty Apply to GPD1500 GN1750D For household use only from the original date of purchase the warranty is clocked and the parts will be free in the 1...

Page 5: ...ept the return for refund Consumer will pay the return freight and 15 of the retail price excluding tax for re stock fee The consumer should contact the retailer with GPA s RGA and will get remaining...

Page 6: ...any loss of time freight or any incidental or consequential claim by anyone due to using this generator THIS WARRANTY AND THE ATTACHED U S EPA CARB and or EC EMISSION CONTROL SYSTEM WARRANTIES IF APPL...

Page 7: ...1 750 Outlet Two 120V 20A NEMA 5 20 One 120V 240V 50A NEMA 14 50R One 120V 240V 30A NEMA L14 30R DC electrical Outlet 12V 8 3A Gasoline engine Type 4 cycle OHV air cooled recoil start Displacement 479...

Page 8: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Page 9: ...n build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outdoors and far away from open windows doors and vents These openings can pull...

Page 10: ...p of unburned fuel gases in the exhaust system can create a potentially explosive condition This buildup can occur after repeated failed start attempts valve testing or hot engine shutdown If this occ...

Page 11: ...tion Double insulated tools are equipped with a polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet re...

Page 12: ...he electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clea...

Page 13: ...oes not turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and d...

Page 14: ...nce instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOS...

Page 15: ...full length of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting...

Page 16: ...es safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maint...

Page 17: ...make sure to use only UL approved cords having the correct gauge and length according to the following table Nameplate Amps full load Cord Lengths 0 ft 50 ft 50 ft 100 ft 100 ft 150 ft 150 ft 200 ft 0...

Page 18: ...he battery The regular battery should be with following specifications Voltage 12V lead acid battery with 17AH or 12V Li battery with 1 6AH respectively Caution Connecting or touching the Battery s po...

Page 19: ...the Handles a Install the handle through the frame and assure two holes are alignment Fig 1 b Install the pan head pin through the handle and frame Fig 2 c Install R pin through pan head pin to lock...

Page 20: ...l Location Make sure to locate and install the generator outdoors where cooling air is readily available Install the generator so that the air inlets and outlets are not blocked by obstructions such a...

Page 21: ...the frame to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 A...

Page 22: ...e steps below to fill the fuel tank 1 Shut off the generator 2 Allow the generator to cool down so all surface areas of the muffler and engine are cool enough to touch 3 Remove the fuel cap by rotatin...

Page 23: ...pane tank valve is in the off position Make sure the fuel selector switch on the generator control panel is pointing downward to Propane pic 1 Remove the plastic cover on the generator propane inlet v...

Page 24: ...u have switched to gas Attention please 1 If you don t plan to use propane close the propane tank or disconnect the generator with propane tank 2 The engine might run roughly for few second until the...

Page 25: ...OLINE a Move the fuel shut off valve to the ON position b Turn fuel selector knob to GASOLINE Fuel Shut Off ON FOR LPG PROPANE a Make sure the LPG hose is safely secured from the generator to the tank...

Page 26: ...HE GENERATOR Normal Operation During normal operation use the following steps to stop your generator 1 Remove all appliances from the control receptacles 2 Allow the generator to run at no load to red...

Page 27: ...LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT GREEN POWER LLC IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is ru...

Page 28: ...exceeds the generator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equ...

Page 29: ...from around the spark plug base 3 Use a spark plug wrench to remove the spark plug 4 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire...

Page 30: ...ep the generator in good operating condition WARNING Exhaust gas contains poisonous carbon monoxide Shut off the engine before performing any maintenance If the engine must be run make sure the areas...

Page 31: ...the generator without the air cleaner Rapid engine wear will result reresult 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the element in a solution o...

Page 32: ...fuel tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Clogged spark arrestor Clean spark arrestor Generator cannot supply enough power or overheating Gener...

Page 33: ...rvice according to the table below STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline...

Page 34: ...e to catch the used oil then remove the filler cap dipstick and the drain plug Allow the used oil to drain completely then reinstall the drain plug and tighten it securely 2 3 With the engine in a lev...

Page 35: ...sensor must only be serviced by qualified technician to restore it to original settings Do not modify or tamper with the Carbon Monoxide sensor Not following these instructions can result in death or...

Page 36: ...35 12000W 13000W Dual Fuel Generator Wiring Diagram...

Page 37: ...mm CYLINDER HEAD 4 GN12000 13000DEW A 05 PGH44726 SPARK PLUG 1 GN12000 13000DEW A 06 PGHD0027 CYLINDER HEAD 1 GN12000 13000DEW A 07 PGH64175 STUD BOLT M8X108 CARBURETOR 2 GN12000 13000DEW A 08 PGH6295...

Page 38: ...GHF0900 CRANKCASE 1 GN12000 13000DEW B 06 PGH62177 BEARING 6207 1 GN12000 13000DEW B 07 PGH65675 WASHER GOVERNOR ROD 1 GN12000 13000DEW B 08 PGH65625 PIN COTTER 10mm 1 GN12000 13000DEW B 09 PGH65650 G...

Page 39: ...3000DEW C 04 PGH66903 SHORT DIPSTICK 1 GN12000 13000DEW C 05 PGH62203 BEARING 6202 1 GN12000 13000DEW C 06 PGH61000 DOWEL PIN 8X14 CRANKCASE COVER 2 GN12000 13000DEW C 07 PGHD6925 GASKET CRANKCASE COV...

Page 40: ...39 12000W 13000W Dual Fuel Generator Crankshaft system assy D GPA Parts No Factory Parts No Description QTY GN12000 13000DEW D 01 PGHD2100 CRANKSHAFT 1 GN12000 13000DEW D 02 PGHD1950 BALANCE SHAFT 1...

Page 41: ...B 1 GN12000 13000DEW E 03 PGHD1400 1 OIL RING A 1 GN12000 13000DEW E 04 PGHD1400 2 OIL RING B 2 GN12000 13000DEW E 05 PGHF1300 CLIP PISTON PIN 2 GN12000 13000DEW E 06 PGHF1250 PISTON 1 GN12000 13000DE...

Page 42: ...JUSTING SCREW ROCKER ARM 2 GN12000 13000DEW F 04 PGHD0500 2 ADJUSTING NUT ROCKER ARM 2 GN12000 13000DEW F 05 PGHD0475 PIN ROCKER ARM 2 GN12000 13000DEW F 06 PGH40150 VALVE SPRING RETAINER 2 GN12000 13...

Page 43: ...tory Parts No Description QTY GN12000 13000DEW G 01 PGHD6100 BLOWER HOUSING 1 GN12000 13000DEW G 02 PGS40003 SCREW M6 12mm 5 GN12000 13000DEW G 03 PGHD6106 RECOIL 1 GN12000 13000DEW G 04 PGS40019 SCRE...

Page 44: ...W H 02 PGH64127 GASKET CARBURETOR ASSY 1 GN12000 13000DEW H 03 PGH64150 CARBURETOR SPACER 1 GN12000 13000DEW H 04 PGHD4150 GASKET CARBURETOR SPACER 1 GN12000 13000DEW H 05 PGH43586 CLIMP 2 GN12000 130...

Page 45: ...GROMET 1 GN12000 13000DEW I 03 PGS40009 SCREW M6 25 2 GN12000 13000DEW I 04 PGH64826 RETAINER CHARGING COIL 1 GN12000 13000DEW I 05 PGS40000 SCREW M6 10 1 GN12000 13000DEW I 06 PGH62452 FLYWHEEL 1 GN1...

Page 46: ...PA Parts No Factory Parts No Description QTY GN12000 13000DEW J 01 BGH94675 2 1 SPARK PLUG BOOT 1 GN12000 13000DEW J 02 BGH94675 2 2 IGNITION COIL ASSY 1 GN12000 13000DEW J 03 BGH94675 2 3 WIRE HARNES...

Page 47: ...al Starter Motor assy K GPA Parts No Factory Parts No Description QTY GN12000 13000DEW K 01 PGH64850 STARTER MOTOR 1 GN12000 13000DEW K 02 PGH64950 RELAY STARTER MOTOR 1 GN12000 13000DEW K 03 PGH56875...

Page 48: ...00 13000DEW L 03 PGHD5086 2 ADJUSTING SPRING 1 GN12000 13000DEW L 04 PGHD5086 3 SCREW 1 GN12000 13000DEW L 05 PGS40006 SCREW M6X16 1 GN12000 13000DEW L 06 PGHD5150 RETURN SPRING 1 GN12000 13000DEW L 0...

Page 49: ...N12000 13000DEW M 02 PGH62609 1 PLASTIC COVER AIR FILTER 1 GN12000 13000DEW M 03 PGH62609 2 AIR FILTER ELEMENT 1 GN12000 13000DEW M 04 PGH62609 3 FARDAGE AIR FILTER 2 GN12000 13000DEW M 05 PGH62609 4...

Page 50: ...DEW N 02 BGS40006 FLANGE BOLT M6 16 8 GN12000 13000DEW N 03 BGG31015 MUFFLER STAY COMP 1 GN12000 13000DEW N 04 BGG31570 MUFFLER PROTECTOR SEAL 1 GN12000 13000DEW N 05 BGG31600 MUFFLER SIDE PROTECTOR 1...

Page 51: ...00 13000DEW O 05 1 BGH63693 VAPOR HOSE 1 GN12000 13000DEW O 05 2 BGH63692 VAPOR HOSE 1 GN12000 13000DEW O 06 BGH43582 TUBE CLIP A 4 GN12000 13000DEW O 07 BGH60604 FUEL TUBE D 1 GN12000 13000DEW O 08 B...

Page 52: ...P 06 BGG53400 120 240V 30A NEMA L14 30 RECEPTACLE 1 GN12000 13000DEW P 07 BGG53451 120 240V 50A NEMA TT 50 RECEPTACLE 1 GN12000 13000DEW P 08 BGG53350 120V 20A NEMA 5 20 RECEPTACLE 1 GN12000DEW P 09...

Page 53: ...3000DEW Q 02 BGG50038 PANEL COVER 1 GN12000 13000DEW Q 03 PGS40003 FLANGE BOLT M6 12 6 GN12000 13000DEW Q 04 BGG42173 1 6AH BATTERY COVER 1 GN12000 13000DEW Q 05 BGS30014 HEXAGON BOLT M8 40 4 GN12000...

Page 54: ...BRUSH ASSY 1 GN12000 13000DEW R 05 BGS40078 TAPPING SCREW 8 GN12000 13000DEW R 06 BGG13303 RR HOUSING 1 GN12000 13000DEW R 07 BGS60000 SPRING WASHER 5mm 4 GN12000 13000DEW R 08 BGS14038 FLANGE BOLT M...

Page 55: ...GN12000 13000DEW R 16 BGG14029 FLANGE BOLT M10 275 1 GN12000 13000DEW R 17 BGG14037 FLANGE BOLT M5 230 1 GN12000 13000DEW R 18 BGG30039 HEX BOLT M5 20 1 GN12000 13000DEW R 19 BGG13101 VOLT CHANGE TERM...

Page 56: ...WASHER PLAIN 2 GN12000 13000DEW S 04 BGS61001 COTTER PIN 4 GN12000 13000DEW S 05 BGS61008 PIN 8 45 2 GN12000 13000DEW S 06 BGG42114 HANDLE 2 GN12000 13000DEW S 07 BGS61007 R PIN 2 5 16 2 GN12000 1300...

Page 57: ...56...

Page 58: ...Distributed by Green Power America LLC www Green PowerAmerica com All copyright is reserved by Green Power America LLC...

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