Furuno FAR-2157 Installation Manual Download Page 35

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2-11

Location of connectors

Open the processor unit as shown below to access the 03P9342 board, which is for connection
of external equipment.

Location of connectors inside the processor unit

*: See page 2-12 for details.

J621

J620

J619

J618

J612

J610

J608

J607

J606

J605

J604

J603

J602

J601

J617

J616

PSU

External alarm

J654

J615

J614

J613

Tx HV line

J609

Cable clamp

03P9342

Gyro converter board
or AD-100

Speed log

Navigator

Heading sensor

Cable from the
control unit

Cable from antenna unit

Coaxial wire

Gyro converter board

Track control

ECDIS

To Sub display *

From Master radar

+12V for card I/F

AIS

(SEMI-LOG)

(FULL-LOG)

J611

Cables from power supply unit

Summary of Contents for FAR-2157

Page 1: ...16 2 WIRING 2 1 2 1 Wiring Overview 2 1 2 2 Antenna Unit 2 2 2 3 Monitor Unit for FAR 2157 2 8 2 4 Processor Unit 2 9 2 5 Power Supply Unit 2 14 2 6 Changing AC Power Specification 2 16 3 ADJUSTMENT 3...

Page 2: ...stributor Dealer 9 52 Ashihara cho Nishinomiya 662 8580 JAPAN Telephone 81 0 798 65 2111 Fax 81 0 798 65 4200 A FEB 2007 Printed in Japan All rights reserved E FEB 10 2011 Pub No IME 35220 E 000148692...

Page 3: ...energy which can be harmful particularly to your eyes Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenn...

Page 4: ...llation Fire electrical shock or injury can result if the power is on during the installation Use only the specified power cables Use of power cables that are thinner than those specified can cause fi...

Page 5: ...RMER RU 1803 440 VAC 1f 50 60 Hz GYRO CONVERTER GC 10 100 230 VAC 1f 50 60 Hz ANTENNA UNIT XN4A RSB 106 XN4A RSB 107 XN5A RSB 106 XN5A RSB 107 SWITCHING HUB HUB 100 Equipment category Unit Antenna Oth...

Page 6: ...ignal cable RW 9600 CP03 25800 000 080 434 1 Cable assy for monitor unit CP03 25602 008 535 940 1 For processor unit CP03 31401 008 572 750 1 For power supply unit CP03 25604 008 539 850 1 For control...

Page 7: ...5 8 8P 008 206 640 External radar 5 m 8 8P S03 9 10 8 8P 008 206 650 External radar 10 m 8 8P S03 9 15 8 8P 008 209 160 External radar 15 m 8 8P Installation Materials Armored LAN Cable Kit CP03 28900...

Page 8: ...vi This page is intentionally left blank...

Page 9: ...lections from the radar reflector will not be received by the radar antenna The standard antenna unit orientation has the cable glands directed toward the bow Leave sufficient space around the unit fo...

Page 10: ...tor and set it to the O ring groove on the feeder waveguide flange on the antenna radiator Fasten the feeder waveguide to the antenna radiator with hex head bolts 2 4 Fasten the waveguide clamp 13 to...

Page 11: ...4 Spring Washer M8 SUS304 4 5 Flat Washer M8 SUS304 4 6 Hex Bolt M8 30 SUS304 4 7 Flat Washer M8 SUS304 8 8 Spring Washer M8 SUS304 4 9 Hex Nut M8 SUS304 4 10 Hex Bolt M4 30 SUS304 2 11 Spring Washer...

Page 12: ...oard foam etc between rope and radiator at the asterisk marked locations shown below to prevent damage to the radiator 3 Hoist the antenna slightly and confirm that the load applied to the radiator is...

Page 13: ...M12 60 nuts flat washers and seal washers to fix the antenna unit to the mounting platform 5 Arrange the ground point at a location on the mounting platform that is within 300 mm from the ground termi...

Page 14: ...sher Springwasher Ground wire Flat washer Hexbolt Hexnut Springwasher Flatwasher Ground wire Lay rubber mat fix antenna with bolts nuts and seal washers Coat with anticorrosive sealant Groundwire Grou...

Page 15: ...ce on the sides and rear of the unit to facilitate maintenance referring to the outline drawing for maintenance space The monitor unit will give interference to a magnetic compass if it is placed too...

Page 16: ...the above assembly to the mounting location with four hex bolts M12 dockyard supply 3 Fasten the monitor unit to the mounting hanger assembly with four hex bolts M6 25 supplied 4 Cover each hex bolt w...

Page 17: ...too bright in the daytime use the optional hood Type FP03 11500 Code No 001 020 090 to shade the screen Contents of hood Name Type Code No Qty Hood FP03 11501 001 020 120 1 Fixing plate 03 163 2202 0...

Page 18: ...of heat that can build up inside the cabinet Locate the equipment away from places subject to water splash and rain Determine the mounting location considering the length of the signal cable between...

Page 19: ...ews M4 from the under side of the desktop M4 screws with a sufficient length for the thickness of the desktop should be provided locally Mounting dimensions for control unit RCU 014 Mounting dimension...

Page 20: ...plate to the control unit with four screws 4 Screw the wing screw to each mounting plate and then insert hex bolt to each wing screw 5 Fasten each wing screw and then fasten the hex nuts as shown in...

Page 21: ...1 13 Connecting RCU 016 in series with RCU 014 Control unit RCU 014 inside view 1 Pass the cable from RCU 016 2 Plug in connector to J502 3 Clamp the copper part of the cable with the cable clamp...

Page 22: ...n below Changing cable entrance on control unit RCU 015 RCU 016 Cable clamp 03 163 7804 Screw M3X8 torque 10 78 Nm Screw M4X8 torque 1 47 Nm 2 Pull out cable 1 Remove cable clamp 3 Pass cable thru thi...

Page 23: ...etic compass will be affected if the processor unit is placed too close to it Observe the compass safe distances on page ii to prevent interference to a magnetic compass Mounting procedure Fix the uni...

Page 24: ...y For mounting on a bulkhead do the following 1 Mark location for mounting holes 2 Screw in the self tapping screws at the location for the bottom fixing holes leaving a gap of about 5 mm between the...

Page 25: ...m 100 230 VAC 1 50 60 Hz DVI D D SINGLELINK 5 10m CONTROL UNIT RCU 016 MEMORYCARD INTERFACE CU 200 FAR F4 F3 F2 F1 ANTENNA UNIT 110 VAC 3 60 Hz 220 VAC 3 50 Hz 440 VAC 3 50 Hz 200 VAC 3 50 Hz 220 VAC...

Page 26: ...considering their locations on the terminal inside the antenna unit d Shorten the shield leaving 300 mm Attach crimp on lug FV5 5 4 yellow 4 to shield e Remove the sheath of cores by 6 mm f Unravel a...

Page 27: ...of the armor that protrudes past the flat washers 2 and 3 6 Lead the signal cable through its cable gland and then into the chassis Coat the threaded part of gland nut with sealant supplied and then t...

Page 28: ...na unit front view Procedure 1 Twist core 2 Insert terminal opener as shown and push down 3 Insert core into hole 4 Release terminal opener 5 Tug on wire to confirm that it is firmly in place Terminal...

Page 29: ...e with screw on chassis 10 Pocess unused wires as follows a Slip shrink tubing onto cores and heat b Bind the wires with a cable tie and pass them through the cable gland on the chassis 11 Close the c...

Page 30: ...t washer 2 and insert remaining armor through flat washer 3 Cut off the part of the armor that protrudes past the flat washers 2 and 3 Passing flat washer etc onto HV cable 5 Pass the HV cable through...

Page 31: ...washer etc onto power cable 11 Pass the power cable through its cable gland and tighten gland nut 12 Connect wiring to the terminal TB901 referring to the interconnection diagram 13 Close the cover th...

Page 32: ...essels where the power line is grounded connect one end of the line to the C common terminal and the other end to the H terminal Fabricating the power cable DPYC 2 5 1 Remove the armor from the cable...

Page 33: ...ne is grounded connect one end of the line to the C common terminal and the other end to the H terminal Fabricating the power cable DPYC 2 5 1 Remove the armor from the cable by 40 mm 2 Remove the vin...

Page 34: ...ent Cable XH10P W 6P L 20 30M When the RCU 016 is installed optional cable XH10P W 5P A L 10 20 30M is required Cable fabrication for each end is the same Cable XH10P W 5P A L 10 20 30M F1 1 2 ACK 18...

Page 35: ...8 J612 J610 J608 J607 J606 J605 J604 J603 J602 J601 J617 J616 PSU External alarm J654 J615 J614 J613 Tx HV line J609 Cable clamp 03P9342 Gyro converter board or AD 100 Speed log Navigator Heading sens...

Page 36: ...then wind shield around armor Vinyl sheath Coaxial cable 6 60 450 5 Conductor 5 9 Coaxial cable 14 Fold back shield L Armor L According to location of connector 6 60 Peel paint 60 Peel paint L 5 Shiel...

Page 37: ...s no effect J618 SEMI LOG Video signal of main radar controlled GAIN and STC is output Overall gain When input video level is adjusted to 4 Vp p the gain becomes the same as that on the master radar T...

Page 38: ...ne is grounded connect one end of the line to the C common terminal and the other end to the H terminal Power supply unit inside view Fabricating cable connected to terminal TB1 TB2 TB3 Terminal TB1 c...

Page 39: ...Terminal TB3 1 3 TPYCY 2 5 between power control section and antenn Terminal TB3 6 8 9 TPYCY 1 5 between power control section and antenna Armor L 100 For TPYC 2 5 150 For TPYC 1 5 L FV2 4 30 Peel pa...

Page 40: ...e fuse in the processor unit according to ship s mains Then adjust the overvoltage detection circuit the pro cedure for which is shown on the next page Note When switching from 220 VAC to 100 VAC cons...

Page 41: ...r 100 VAC set 144 VAC For 220 VAC set 288 VAC 5 Turn on the radar and rotate R21 counterclockwise gradually until the overvoltage detection cir cuit activates i e power supply cuts off 6 Lower the out...

Page 42: ...ower terminal board TB 1 in the processor unit 4 Adjust the variable transformer output i e input voltage to the processor unit as follows For 100 VAC set 144 VAC For 220 VAC set 288 VAC 5 Turn on the...

Page 43: ...3 Left click the MENU box at the right side of the screen 4 Spin the thumbwheel to choose 1 ECHO and then push the thumbwheel ECHO menu 5 Spin the thumbwheel to choose 3 TUNE INITIALIZE 6 Push the th...

Page 44: ...sor inside the effective display area d Roll the trackball coarse adjustment or spin the thumbwheel fine adjustment to bisect the target with the EBL 3 Read the target bearing 4 Measure the bearing of...

Page 45: ...bearing difference The setting range is 0 to 359 9 RCU 015 Spin the thumbwheel to set the bearing difference and then push the thumbwheel The setting range is 0 to 359 9 10 Confirm that the target ec...

Page 46: ...utton five times You should hear three beeps on the fifth push The INITIALIZE menu appears Choose 4 INSTALLATION to show the installation menus How to adjust heading of external radar from this radar...

Page 47: ...picture properly 3 Select a target echo which should be displayed straightly 4 On the ECHO ADJ menu choose 4 TIMING ADJ ECHO ADJ menu 5 Spin the thumbwheel to set a suitable value which causes the ta...

Page 48: ...rol to suppress sea clutter 4 On the ECHO ADJ menu choose 5 MBS ECHO ADJ menu 5 Spin the thumbwheel to set a suitable value so that the main bang disappears The setting range is 0 to 255 6 Left click...

Page 49: ...he screen It takes about five min utes to complete the adjustment after which the radar goes into stand by DEFAULT ANT HEIGHT Select height m of the radar antenna unit from the sea surface from among...

Page 50: ...e no echoes appear on the display To enter an area enter start bearing relative to heading and dead sector angle To erase the area enter 0 for both the START and ANGLE options The setting range of STA...

Page 51: ...pe from among the following options IMO IMO compliant A Near IMO specifications B International fishing vessels C Japanese flag vessels W Washington state USA ferry ON TIME and TX TIME These items sho...

Page 52: ...Enter the GPS antenna position from the bow and left side The setting ranges are the same as above CONNING POSN Enter the conning position from the bow and left side The setting ranges are the same as...

Page 53: ...PA tracking range 24 or 32 nm ECHO LEVEL Set echo detection level The setting range is 1 to 31 QV DISPLAY OFF Normal picture ON Quantized picture Always off at power on ARP W O GYRO Not shown on IMO r...

Page 54: ...on on it The setting range is 1 to 5 GATE SIZE Set the gate size among S M L or LL FILTER RESPONSE Set the filter response function The setting range is 1 to 4 Choose 1 for better trackability 4 for b...

Page 55: ...e echo averaging without a gyrocompass ARP SELECT Choose ARPA or ATA depending on your radar system INS Choose appropriate item according to the ECDIS connected OFF No connection SERIAL When connectin...

Page 56: ...3 14 This page intentionally left blank...

Page 57: ...dar screen This section explains how to install the GC 10 mainly consisting of the GYRO CONVERTER board and set it up according to the gyrocompass connected Installing the GYRO CONVERTER board Necessa...

Page 58: ...two screws Fixing GYRO CONVERTER board inside the processor unit 4 Connect the GYRO CONVERTER board to the 03P9342 board with XH PH 03 2088 connector assy 6 14P and NH connector assy 03 2091 Connector...

Page 59: ...4 7 Location of jumper wires and DIP switches page 4 8 1 1 4 1 1 2 1 3 1 2 1 3 1 1 2 1 5 1 7 XH PH connector assy 03 2088 6 14P NH connector assy 03 2091 5P VH connector assy 03 2089 5P VH connector...

Page 60: ...lastic cover and then attach the cover to the GYRO CONVERTER board as shown in the figure below Pass cables thru the clamp ED 1 Attaching plastic cover for GYRO CONVERTER board 9 Close the processor u...

Page 61: ...gnal 50 60 Hz Rotor voltage 60 V to 135 V AC Stator voltage 60 V to 135 V AC Gear ratio 360x Supply voltage 30 V to 135 V AC If the specifications of the gyrocompass differ from those mentioned above...

Page 62: ...Half wave pulsating current ON ON OFF 4 5 6 Rotor Voltage SW2 1 JP3 Stator Voltage SW2 2 SW2 3 JP2 20 to 45 VAC ON 2 20 to 45 VAC or 20 to 60 VDC ON OFF 2 30 to 70 VAC OFF 2 30 to 70 VAC or 40 to 100...

Page 63: ...F F O F F O F F O F F O F F O F F O F F O F F O F F O 1 3 2 2 2 1 1 c e m i k o T y r r e p S e p y t 1 1 2 1 S E 2 0 1 1 0 1 T L G 7 0 1 K 6 0 1 3 0 1 s u o n o r h c n y s C A z H 0 6 0 5 V 0 1 1 0...

Page 64: ...Rotor voltage JP1 Gyro type Fuse 2A J5 Rotor signal input external power input J4 Stator signal input SW1 DIP switch J6 IEC 61162 1 output port J7 Data output port 1 J8 Data output port 2 J9 Data out...

Page 65: ...x at the top right corner on the screen HDG menu 2 Spin the thumbwheel to choose 1 HDG SOURCE and push the left button 3 Spin the thumbwheel to choose AD 10 and push the left button 4 Spin the thumbwh...

Page 66: ...ed too close to the magnetic compass Observe the compass safe distances on page ii to prevent interference to a magnetic compass Mounting procedure Flush mounting This unit can be flush mounted in a p...

Page 67: ...sor units Prepare optional armored LAN cable kit and Switching Hub HUB 100 Connect as shown below Connecting one memory card interface unit and multiple processor units via switching hub Processor uni...

Page 68: ...ng DO NOT turn off the power until CR2 starts blinking 3 Turn off the power and set INIT bit to OFF Memory card interface unit showing location of DIP switch S1 Armored LAN cable kit Type Code No Cont...

Page 69: ...to the figure below for modification How to wire the DVI RBG conversion board M3x8 4 pcs Spacer SQ 35 6 pcs Fixing holes Spring washer Boss J2 J3 3 pin J1 13 pin J615 J3 J9 10 pin J4 6 pin M3x8 6 pcs...

Page 70: ...3 on the 03P9229B board as follows J1 13 pin connector of the connector assembly 03 2094 J3 3 pin connector of the connector assembly 03 2093 4 Attach six sets of spring washers and spacers at the loc...

Page 71: ...onnect wires to the WAGO connector use the terminal opener supplied as installation materials as shown below Connecting wires to the housing 9 Connect the DVI cable to J3 on the DVI RGB CONVERSION boa...

Page 72: ...he processor unit and the BNC connector converter and five 75 ohm coaxial cables between the BNC connector converter and VR 5000 are required Connecting VR 5000 to FAR 2157 BB via BNC connector conver...

Page 73: ...data IEC 61162 1 Position course speed LORAN C TD waypoint route time wind speed and direction current data depth water temperature roll pitch ROT External radar signal Heading Bearing Trigger Video N...

Page 74: ...d2 Item Sentence and order of priority Speed STW Speed SOG Speed position Heading True Position Waypoint Date Depth Water temperature Wind VBW VHW VBW VTG RMC HDT GGA GLL RMC RMA BWR BWC RMB ZDA DPT D...

Page 75: ...83 S RSB 107 083 S N A M E O U T L I N E DESCRIPTION CODE Q TY 1 1 UNIT ANTENNA DRIVE UNIT RSB 106 083 S RSB 107 083 S 000 090 655 00 1 SPARE PARTS SPARE PARTS SP03 09203 008 424 380 00 1 INSTALLATION...

Page 76: ...5 1 01 10 076 575 1 01 05 105 0 4 9 0 14 4 4 0 10 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 4 0 176 0 3 6 5 4 26 10 1 0 0 176 0 3 6 5 4 26 10 1 70 6 06 00 0 9 4...

Page 77: ...1 05 105 0 4 9 0 14 4 4 0 10 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 6 1 01 6 2 2 176 0 0 3 6 4 4 5 01 5 4 26 105 056 6 10 6 4 5 524 0 9 5 4 575 1 01 6 9 5 4 5...

Page 78: ...056 6 10 6 4 5 55 8 5 0 0 A 8 1 01 6 2 52 6 01 0 1 2 46 176 0 9 01 14 2 4 5 6 2 4 8 5 52 4 914 0 37 06 6 4 4 5 1 01 1 01 2 5 2 01 52 4 2 465 56 14 7 5 5 65 2 4 8 55 6 2 01 6 4 10 475 4 5 0 74701 64 1...

Page 79: ...7 497 10 1 1 MFR S NAME FURUNO ELECTRIC CO LTD DWG NO DIMENSIONS IN DRAWING FOR REFERENCE ONLY 03GL X 9303 TWO TYPES AND CODES MAY BE LISTED FOR AN ITEM THE LOWER PRODUCT MAY BE SHIPPED IN PLACE OF TH...

Page 80: ...N LUG FV2 4 2 FOR PROCESSOR UNIT 000 157 247 10 3 CODE NO DIMENSIONS IN DRAWING FOR REFERENCE ONLY 03GL X 9405 TWO TYPES AND CODES MAY BE LISTED FOR AN ITEM THE LOWER PRODUCT MAY BE SHIPPED IN PLACE O...

Page 81: ...FOR AN ITEM THE LOWER PRODUCT MAY BE SHIPPED IN PLACE OF THE UPPER PRODUCT QUALITY IS THE SAME A 14 CODE NO 008 535 910 TYPE SP03 14404 ITEM NO NAME OF PART OUTLINE DWG NO OR PER SET PER VES SPARE WO...

Page 82: ...U T L I N E DESCRIPTION CODE Q TY 1 1 UNIT POWER CONTROL UNIT PSU 006 000 090 665 00 1 SPARE PARTS SPARE PARTS SP03 15501 008 572 730 00 1 1 SPARE PARTS SP03 15502 008 572 740 00 1 1 INSTALLATION MATE...

Page 83: ...FOR AN ITEM THE LOWER PRODUCT MAY BE SHIPPED IN PLACE OF THE UPPER PRODUCT QUALITY IS THE SAME A 18 CODE NO 008 572 730 00 TYPE SP03 15501 ITEM NO NAME OF PART OUTLINE DWG NO OR PER SET PER VES SPARE...

Page 84: ...468 10 4 CODE NO DIMENSIONS IN DRAWING FOR REFERENCE ONLY 03GL X 9505 TWO TYPES AND CODES MAY BE LISTED FOR AN ITEM THE LOWER PRODUCT MAY BE SHIPPED IN PLACE OF THE UPPER PRODUCT QUALITY IS THE SAME A...

Page 85: ...RODUCT QUALITY IS THE SAME A 22 CODE NO 008 535 690 00 TYPE FP03 09860 OUTLINE NAME Q TY REMARKS NO DESCRIPTIONS 1 1 7 ACCESSORIES 03GL X 9506 KB T KEYBOARD FIXTURE 03 163 7821 1 ROHS 1 FOR CONTROL UN...

Page 86: ...6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 24 1 01 6 2 2 176 0 0 3 6 4 4 5 01 5 4 26 105 5514 5 0 4 1 01 41 5 4 0 4 4 1 01 41 5 0 4 56 41 5 1 01 1 2 7 2 2 1 01 50 2 76610 1 01 6 9 5 4 575...

Page 87: ...M E O U T L I N E DESCRIPTION CODE Q TY 1 1 UNIT MEMORY CARD INTERFACE CU 200 000 081 569 00 1 INSTALLATION MATERIALS INSTALLATION MATERIALS CP03 27431 008 544 400 00 1 OTHER INSTALLATION MATERIALS C...

Page 88: ...163 477 10 231 CONNECTOR 1 231 607 019 FUR 000 147 414 11 231 CONNECTOR 1 231 107 026 FUR 000 147 413 11 DIMENSIONS IN DRAWING FOR REFERENCE ONLY 03GL X 9852 TWO TYPES AND CODES MAY BE LISTED FOR AN...

Page 89: ...RODUCT QUALITY IS THE SAME A 30 Coupling pedestal kit RCU 014 MU 201CR Option CODE NO 008 419 280 00 TYPE SP03 13300 ITEM NO NAME OF PART OUTLINE DWG NO OR PER SET PER VES SPARE WORKING QUANTITY REMAR...

Page 90: ...DIMENSIONS IN DRAWING FOR REFERENCE ONLY 03GL X 9407 TWO TYPES AND CODES MAY BE LISTED FOR AN ITEM THE LOWER PRODUCT MAY BE SHIPPED IN PLACE OF THE UPPER PRODUCT QUALITY IS THE SAME A 32 For LAN cabl...

Page 91: ...D 1...

Page 92: ...D 2...

Page 93: ...May 17 07 R Esumi D 3...

Page 94: ...1 Sep 2010 Y NISHIYAMA D 4...

Page 95: ...Takahashi T Y Hatai D 5...

Page 96: ...Jan 18 08 R Esumi D 6...

Page 97: ...Apr 23 07 R Esumi D 7...

Page 98: ...Apr 23 07 R Esumi D 8...

Page 99: ...Apr 23 07 R Esumi D 9...

Page 100: ...Apr 23 07 R Esumi D 10...

Page 101: ...Apr 23 07 R Esumi D 11...

Page 102: ...D 12...

Page 103: ...D 13...

Page 104: ...D 14...

Page 105: ...Y Hatai D 15...

Page 106: ...Y Hatai D 16...

Page 107: ...Y Hatai D 17...

Page 108: ...Y Hatai D 18...

Page 109: ...Apr 05 04 D 19...

Page 110: ......

Page 111: ..._PLUS RF_SPU_D B RF_SPU_D A SPU_RF_D B SPU_RF_D A GND J603 XH J608 AD_DATA H AD_DATA C AD_CLK H AD_CLK C GC_5V GC_0V GC_DOWN GC_UP GC_HOLD GC_LED PE IV 8sq TB1 2 1 C H PE IV 8sq LAN NC NC RXN NC NC RX...

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