Furuno CSH-8LMARK-2 Installation Manual Download

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Installation Manual

COLOR SCANNING SONAR

MODEL

CSH-8LMARK-2

(Product Name: FULL-CIRCLE SCANNING SONAR)

SAFETY INSTRUCTIONS ................................................................................................ i
SYSTEM CONFIGURATION .......................................................................................... iii
EQUIPMENT LISTS........................................................................................................ iv

1. MOUNTING..............................................................................................................1-1

2. WIRING....................................................................................................................2-1

3. ADJUSTMENT.........................................................................................................3-1

APPENDIX 1 JIS CABLE GUIDE .............................................................................AP-1
APPENDIX 2 PROCEDURE FOR RETROFITTING ................................................AP-2
APPENDIX 3 DIP SWITCH SELECTION FOR THAI VERSION SOFTWARE

CSH-8LMARK-2-85 ONLY)...............................................................AP-7

PACKING LIST............................................................................................................ A-1
OUTLINE DRAWING................................................................................................... D-1
INTERCONNECTION DIAGRAM ................................................................................ S-1

Summary of Contents for CSH-8LMARK-2

Page 1: ...7 1 8 DC AC Inverter option 1 18 2 WIRING 2 1 2 1 Cabling Outline 2 1 2 2 Hull Unit 2 3 2 3 Transceiver Unit 2 5 2 4 Processor Unit 2 8 2 5 Synchronizing Transmission with Other Equipment 2 13 2 6 Transducer Cable Extension Kit option 2 16 2 7 DC AC Inverter option 2 17 3 ADJUSTMENT 3 1 3 1 Measuring TX Output 3 1 3 2 Heading Alignment 3 3 3 3 Setting for External Equipment 3 4 3 4 Smoothing the G...

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Page 3: ...esponsibility for any damage associated with improper installation Install the specified transducer tank in accordance with the installation instructions If a different tank is to be installed the shipyard is solely respon sible for its installation and it should be installed so the hull will not be damaged if the tank strikes an object The tank or hull may be damaged if the tank strikes an object...

Page 4: ... the equipment at sea trial Raising lowering transducer 16 kn max Transducer completely lowered 18 kn max Exceeding above limits will damage the equipment and void the warranty The zinc block near the transducer must be replaced yearly The junction between the transducer and main shaft may corrode which can result in loss of the transducer or water leakage inside the ship Replace the zinc block ye...

Page 5: ...Indicator AD Converter Speed Log E S Interface Remote Controller Speaker Hull Unit CSH 8040 A 600 mm stroke CSH 8041 A 400 mm stroke Standard supply Option User supply Transceiver Unit CSH 8030 A 8L Motion Sensor MS 100 100 115 200 220 240 VAC 1ø 50 60 Hz DC AC Inverter TR 2451 24 32 VDC Junction Box CSH 1700 Ship s Mains ...

Page 6: ...s Monitor Processor units CP10 05500 000 069 281 S10 15 5 S10 6 15 3COX 2P 6C 5 m CP10 05510 000 069 282 S10 6 30 CP10 05520 000 069 283 S10 6 50 CP10 05530 000 069 284 S10 15 10 S10 6 15 CP10 05540 000 069 285 S10 6 30 CP10 05550 000 069 286 S10 6 50 CP10 05600 000 069 287 S10 15 5 S10 6 15 3COX 2P 6C 10 m CP10 05610 000 069 288 S10 6 30 CP10 05620 000 069 289 S10 6 50 CP10 05630 000 069 290 S10 ...

Page 7: ... 3 Tank N None S Steel F FRP 4 Shaft length 13 1300 mm 15 1550 mm 23 2350 mm 40 4065 mm 94 945 mm Name Type Code No Qty Remarks DC AC Inverter TR 2451 1 set E S Interface VI 1100A 1 set Retraction Tank OP10 5 1 set Made of aluminum Speaker SEM 21Q 1 set Transducer Cable Extension Kit CSH 1700 000 068 207 1 set Junction box cable assy Motion Sensor MS 100 1 set Remote Controller CSH 7040 1 set Fair...

Page 8: ...EQUIPMENT LISTS vi This page is intentionally left blank ...

Page 9: ...ect sunlight Keep equipment away from air conditioner The useable temperature range of the display unit is 0 C 50 C Provide sufficient ventilation Select location where vibration is minimal Locate the equipment away from magnets or equipment generating magnetic fields Keep the transducer cable away from oil Oil can corrode the transducer cable Do not expose the transducer to hot water Hot water ca...

Page 10: ...be within 1 meter of the keep to prevent a rolling effect Installation location for hull unit Select a place where interference from the transducers of other sounding equip ment is minimal The hull unit should be at least 2 5 meters away from the transduc ers of other sounding equipment An obstacle in the fore direction not only causes a shadow zone but also aerated water resulting in poor sonar p...

Page 11: ...ied Shorten the tank referring to the table below so the transducer fully protrudes beyond the keel when it is lowered Refer to the installation procedure at the back of this manual for details How to shorten the retraction tank Welding Bead Tank guide Bow Welding Bead Tank Installation Method Tank Cutting In case of 1000 mm tank Cut along the hull bottom Cut Cut 750 mm 600 stroke shaft length 130...

Page 12: ... mm in depth The drill bit should be stainless steel I5 120 tip Do not drill holes through the shaft Use a low rpm drill and use cutting oil 2 Fasten the raise lower drive assembly to the main body flange with the trunnion shaft Passing main shaft through the raise lower drive assy Tool Rating Remarks Wrench M10 Diagonal 17 mm Wrench M10 Diagonal 30 mm Pipe Wrench I55 mm For tightening gland Hex W...

Page 13: ...le through the main shaft Remove sheath of transducer cable by the length shown below with roller knife Note Care should be taken not to damage inner wires when cutting the cable sheath only paper tape exists between the cable sheath and inner wires Transducer cable Main shaft Raise lower drive assembly M10 spring washer M10 40 15 mm M10 Wipe off grease before tightening shaft retainer Main shaft ...

Page 14: ... Note Tighten hex bolts to torque of 3 92 N m to 4 90 N m Coat 50 mm of shaft with grease Waterproofing attachment Rotate transducer to screw in main shaft Socket set screw M10 10 2 pcs Hold here with pipe wrench Note Screw shaft 50 mm into transducer flange 50 mm 140 mm Shaft Waterproofing attachment M6 socket set screw Apply Loctite 30 mm Clean with alcohol here WARNING Inscribe line referring t...

Page 15: ...ge f Tighten the grease cotton retainer Setting grease cotton 9 Attach the tank guide Installing the tank guide Flat washer Position joints of cotton 120 apart and push them into main body flange Tighten grease cotton retainer for a gap of 7 to 9 mm Bow mark Mounting location for tank M10 Spring washer Measure between the topof the transducer flange and inneredge of the tank guide M10 55 Align wit...

Page 16: ...c block Shaft diameter ø55 The zinc block must be replaced yearly The junction between the transducer and main shaft may corrode which can result in loss of the transducer or water leakage inside the ship Orient round end to tank guide side M20 Nut M20 Spring washer M20 Flat washer Gasket Raise lower drive assembly Orient the raise lower drive as shown above to reduce shock and vibration caused by...

Page 17: ...rient the main shaft so that the bow mark faces ship s bow and fix it securely with the shaft retainer Orienting the main shaft Anti vibration stay WARNING Bow mark Bow Tighten bolts fixing shaft retainer for torque of 35 to 38 N m If torque is less than the above water leakage may occur because the shaft may loosen and fall Loosen shaft retainer and rotate main shaft so that the bow mark faces sh...

Page 18: ... 000 864 270 8 Hex Nut M20 SUS304 000 863 116 8 Connector Puller 10 044 2431 100 122 480 10 1 Cable Fixing Band HP 18N 000 162 504 10 5 HP 5N 000 162 508 10 2 Socket Screw Wrench HEX SIZE 3 mm 000 830 131 1 Zink Block CSH 5 000 802 966 1 Water Proofing Metal 10 067 3221 1 100 273 901 1 For waterproofing main shaft Cable Gland 10 067 3222 1 100 273 901 1 Gasket 10 067 3223 1 100 273 911 1 Flat Wash...

Page 19: ... the screws removed at step 3 5 Turn the attachment in both clockwise and counterclockwise directions with the ratchet wrench Confirm that the transducer moves upward downward smoothly CAUTION Turn off the POWER switch on the hull unit before manually raising or lowering the transducer with the ratchet wrench Bodily injury can result if the ratchet wrench rotates unexpectedly because the raise low...

Page 20: ...d the transceiver unit is 5 or 10 m and the length of the transducer cable is about 6 m Determine mounting location considering these cable lengths Secure the maintenance space shown in the figure below for ease of maintenance and service Fasten the transceiver unit to the mounting location with M10 bolts and nuts Transceiver unit mounting dimensions 200 200 165 165 736 689 13 40 165 165 425 12 Ca...

Page 21: ... Also the rubber feet can be used when the unit not permanently fixed 1 4 1 Non permanent mounting Attach four rubber feet supplied at the bottom of the control unit and then place the unit on the selected location 1 4 2 Permanent mounting The control cable can be passed from the hole at the bottom of the control unit Installing with the KB fixing plate 1 Attach the connector sticker to the unused...

Page 22: ...control unit 3 If necessary make a hole 30 mm in diameter in the tabletop to pass the control cable from the bottom of the control unit To run the able from the bottom of the control unit see the next page 4 Screw in four hex bolts M5u12 supplied as accessories from the under side of the table to fix the control unit When the above bolts are not long enough use locally supplied bolts with their le...

Page 23: ...clamp removed at step 2 with two screws spring washers flat washers and nuts supplied with accessories to fix the control cable shown be low Control head 5 Reattach connectors J1 and J2 6 Fasten six screws to assemble the control unit J3 J1 J2 Default hole location Screws M4 8 8 pcs Remove this cable clamp Remove these two connectors Default hole location Screws M4 8 8 pcs Fix the cable with cable...

Page 24: ...peration error or noise filled video may result CAUTION Attach protective earth ground securely to the ship s body The protective earth ground is required for the transceiver unit and DC AC inverter option to prevent electrical shock Ground Protective earth Protective earth Ground Transceiver unit Processor unit Junction Box DC AC inverter ...

Page 25: ...e optional motion sensor MS 100 measures ship s pitching and rolling angles with a sensor using the principles of the gyrocompass Because it is free from error caused by ship s vertical and horizontal motion it can be installed at any convenient location However ship s semi permanent inclination due to loading imbalance be detected 1 7 1 Mounting considerations Vibration in the mounting area shoul...

Page 26: ... see Chapter 3 Mounting the motion sensor MC 100 1 8 DC AC Inverter option The optional DC AC inverter is required when the ship s mains is 24 VDC The DC AC inverter should be mounted on a bulkhead weight of unit 15 kg with sufficient vibration Install the unit so that the cable entrances are facing downward DC AC inverter FORE AFT 5 53 105 105 75 285 6 ø9 Mounting hole ...

Page 27: ...e other end of the cable The cable may be shortened as nec essary Cabling between the transceiver unit and hull unit Connectors are pre fitted at the factory The length of the cable is 5 or 10 m Transducer cable A connector is pre fitted for connection to the transducer Attach a connector to the other end of the cable for connection to the transceiver unit For cable extension use the optional tran...

Page 28: ...supply Monitor cable 3COX 2P 6C 5M 5 m 3COX 2P 6C 10M 10 m 5 m 10 m Control unit Processor cable S10 6 15 15 m S10 6 30 30 m S10 6 50 50 m DPYCY 4 Local supply 50 m 5 2 1 DPYCY 4 50 m 5 DC AC inverter TR 2451 DPYCY 6 Local supply 5 m 5 Ship s mains 24 VDC 100 115 200 220 240 VAC 1ø 50 60 Hz 1 4 CN A1 REMOTE 4 For connections with external equipment see page 2 11 5 JIS Japan Industry Standards cabl...

Page 29: ...Temporarily tighten clamp B Cable clamps and positioning of cables 3 Adjust the cable lengths between cable clamps A and B as follows 4 Adjust slack of 11 other cables so it is the same as the ones adjusted at step 3 and then tighten the clamps A and B 600 stroke 400 stroke Between of clamp A and of clamp B 660 mm 580 mm Between of clamp A and of clamp B 690 mm 610 mm Between of clamp A and of cla...

Page 30: ...ll unit and use them to fasten the connector box fixture to the hull unit 2 Fasten connector box to the connector box fixture with two screws 3 Connect connector MLP 15 from the drive section to the connector ELR 15 or MLR 15 at the end of the S10 15 5 or S10 15 10 from the transducer unit Set the cable in the connector box 4 Fasten the lid of the connector box with four screws so that lid pinches...

Page 31: ... See next page Pass cores of transducer cable beneath PCB fixing plate Note 2 Power fuse TX fuse Note 5 100 VAC 7 A 125 V 220 VAC 4 A 250 V Power cable Cable from the processor unit Cable from the hull unit PWR Board 10P6861 When passing the connector pass it through the largest cable slot If there is a possibility that cable may touch connector fastening screw change orientation of cable housing ...

Page 32: ...the pre ceding page 2 Unfasten two bolts 3 Set the clamp and fasten it with two bolts removed at step 2 Note 1 When fixing transduc er cable with cable clamp wrap with vinyl tape before fixing or wrap the cable with a piece of the outer sheath of the cable and fix by cable clamp 2 3 2 Power cable Fabrication of power cable Note When connecting the power cable the crimp on lug of the capacitor is r...

Page 33: ...n the stickers at the terminal board and back of the front lid of the transceiver unit change the mark position for the used fuse Transceiver unit power block 2 3 4 How to unplug the XH connector If making a wrong connection of XH connector use XH connector remover to unplug the XH connector XH connector remover Ship s mains Fuse 100 VAC series 100 110 115 VAC 7 A 125 V 220 VAC series 200 220 240 ...

Page 34: ...as shown below Fabrication of cable between processor and transceiver units Connecting contact pins A special crimping tool is necessary for connection of wires to the contact pins of the 38P connector In addition a pin extractor should be used to remove the contact pin from the connector housing Twisted pair wire Binding tape Armor Vinyl sheath Braided shield Anti corrosive sheath Sheath 5 colors...

Page 35: ...o connector housing Insert wires fitted with contact pins into the connector housing referring to the drawing below or the interconnection diagram at the back of this manual Inserting contact pin into connector housing BRN B1 BRN R1 YEL B1 YEL R1 GRN B1 GRY B1 WHT B1 BRN B2 BRN B4 GRN R1 GRY R1 WHT R1 BRN R2 YEL B2 YEL R2 GRN B2 GRN R2 GRY B2 WHT R2 GRY R2 WHT B2 BRN B3 BRN R3 YEL B3 YEL R3 GRN B3...

Page 36: ...he pin extractor The retaking spring comes free and the con tact pin can be removed How to extract contact pin Fixing the cable Set shield and armor section in cable clamp and tighten cable clamp How to set cable in cable clamp Other connections Shield and armor Cable clamp Anticorrosive sheath Remote controller NMEA1 CIF1 NMEA2 CIF2 E S Gyro AD converter Speed log current indicator External KP Tr...

Page 37: ...in wire around vinyl sheath DPYCY Connector case Connector case Insert the wire to connector case and solder the wire to the pin Clamp tape conductor with a connector clamp for grounding Insert the wire to connector case and solder the wire to the pin Wrap drain wire with tape conductor for grounding Clamp the sheath with connector clamp of connector case Scrape the paint for grounding 3 25 Sheath...

Page 38: ...C TD Loran C HDG Heading compass HDM Heading magnetic bearing HDT Heading true 2 VTG Course over ground speed VD VHW Water speed heading LC RMA Recommended minimum specific Loran C data 3 RMC Recommended minimum specific GPS data DBT Depth below transducer Ver 1 5 DBS Depth below sea level DPT Depth below transducer plus offset value Ver 2 0 MTW Water temperature VD VDR Water current single layer ...

Page 39: ...Transmission with Other Equip ment 2 5 1 Synchronizing transmission with another CSH 8L When two CSH 8L are installed connect them as shown below This will synchronize the transmission of the No 2 sonar with that of the No 1 sonar Wiring Connecting two CSH 8L 56 Water current single layer 76 Water current multi layers Data No Information 5 Target position L L Data No Information 5 6 1 2 J11 J11 1s...

Page 40: ...ing with echo sounder or other sonar To synchronize the transmission of the CSH 8L with an echo sounder or other type of sonar make the connections shown below Wiring Connect of CSH 8L with E S or sonar DIP switch No 1 sonar No 2 sonar S4 2 ON S4 1 OFF 10P7049A S4 EXT KP J11 MAIN Board 3 4 J11 EXT KP GND Available range 5 to 15 V 1 2 J11 Current loop Voltage signal Processor unit Processor unit MA...

Page 41: ...tting KP of CSH 8L to echo sounder or other sonar To output the transmission trigger KP of the CSH 8L to an echo sounder or other type of sonar make the connections shown below How to output CSH 8L s KP to E S or sonar S4 2 Transmitting trigger OFF Negative ON Positive 7 8 J11 5V 0 5 6 J11 Voltage signal Processor unit Current loop Processor unit MAIN Board 10P7049A MAIN Board 10P7049A INT KP H IN...

Page 42: ...ectors firmly and fix cables with cable clips Connectors may be come disconnected and interference may result if this is not done before replacing the cover Note 2 Note that P1 and P2 connectors share the same shape and same pin number Note 3 If false echoes appear after installation check connectors and the junction box Fix cable 10S1950 connected to transceiver unit at upper cable clamp Fix tran...

Page 43: ...t max 5 m be tween the ship s mains and the DC AC inverter For output 100 VAC use JIS Japan Industrial Standards cable DPYCY 4 or equivalent max 50 m Fabricating JIS cable DPYCY 4 DPYCY 6 10 8 80 FV5 5 6 DC input Local supply FV5 5 4 AC output Local supply Wind vinyl tape Lay the armor in the cable gland ...

Page 44: ...2 WIRING 2 18 This page is intentionally left blank ...

Page 45: ...nts total in the transceiver unit with an oscilloscope Transceiver unit upper view WARNING Do not open the equipment unless totally familiar with electrical circuits and service manual Only qualified personnel are allowed to work inside the equipment ELECTRICAL SHOCK HAZARD 1 2 13 14 3 4 11 12 5 6 9 10 7 8 Transceiver unit Measure at TP1 GND and TP3 GND of each TRX board TP1 TX H Odd column TP5 GN...

Page 46: ...eak Voltage Vpp Ref Channel Peak Voltage Vpp Ref 1 280 5 370 2 220 6 320 13 200 9 370 14 280 10 370 3 320 7 400 4 280 8 370 11 280 12 320 Channel Peak Voltage Vpp Ref Channel Peak Voltage Vpp Ref 1 290 5 290 2 290 6 280 13 270 9 260 14 270 10 300 3 310 7 280 4 322 8 290 11 290 12 290 X axis exploded view 2 μs div 50 V div 5 μs div 100 V div ...

Page 47: ...ted at step 1 3 Press the MENU key 4 Use the RANGE control to choose MENU MODE 5 Use the GAIN control to choose SYSTEM to show the System menu System menu 6 Rotate the RANGE control to select HEADING ADJ 7 Rotate the GAIN control to set value so a target directly ahead in bow direction is displayed at 12 o clock When the target on the screen is skewed to the right the transducer heading is skewed ...

Page 48: ...SONAR SOUNDER MARKS SYSTEM DIMMER 10 DISP SELECT TEMP CURRENT HEADING ADJ 0 AUTO RETRACT OFF OFF 5 16kn OFF SPEED MESSAGE ON OFF EXT KP SYNC OFF ON AUTO TRAIN SPD LOW HIGH AUTO TILT SPD LOW HIGH UNIT METERS FEET FATHOMS PA BRA SHIP S SPD BR LOG GYRO CURRENT NAV DATA GYRO NAV LOG PULSE 200 400 PORT1 BAUDRATE 19200 9600 4800 2400 PORT1 FORMAT NMEA CIF PORT2 BAUDRATE 19200 9600 4800 2400 PORT2 FORMAT...

Page 49: ...RATE or PORT 2 BAU DRATE 2 Rotate the GAIN control to choose item among 2400 4800 9600 and 19200 LOG GYRO Use data from the speed log connected to LOG port as ship s speed data from gyrocompass connected to GYRO port as ship s course CURRENT Use data from the current indicator connected to NMEA1 CIF1 or NMEA2 CIF2 port NAV DATA Use data from the equipment set at NAV DATA described on next page con...

Page 50: ...o select NAV DATA 2 Rotate the GAIN control to choose item among GPS LC DR or ALL Select DR when using the equipment connected to GYRO port and LOG port 3 4 Smoothing the GPS Data If position data from the GPS navigator is not smooth set DIP switch S2 in the proces sor unit as below to smooth it When all switches are ON GPS positioning data smoothed so that the course change is within 10 when own ...

Page 51: ... volume register R142 1 Rotate R142 so that the line on it locates at the center position 2 Set the SOUNDER MENU as below to appear noises on the screen GAIN 10 CLUTTER 0 3 On the SOUNDER MENU set E S INT REJECT to ON 4 Set GAIN to 0 5 Adjust R142 so that noises disappear 6 Return the GAIN setting to 10 7 After setting GAIN to 10 set CLUTTER to 10 8 Adjust R142 so that noises disappear Jumper NMEA...

Page 52: ...n use Recording optimum control settings Record the suitable settings of controls and switches and take a photograph of the sonar picture as reference for later service 0 kn 800 m 5 0 N 5 F 5 0 800 m 5 0 N 5 F 5 0 Ship anchored Ship at cruising speed NL RANGE GAIN TVG TILT DEPTH NL RANGE GAIN TVG TILT DEPTH ENG RPM SPEED SEA CONDITION ENG RPM SPEED SEA CONDITION N F PHOTOGRAPH RANGE TILT TVG GAIN ...

Page 53: ...YCY 4 0 75mm2 1 11mm 17 7mm TTYCY 4S 0 75mm2 1 11mm 21 1mm TTYCY 4SLA 0 75mm2 1 11mm 19 5mm TTYCYS 1 0 75mm2 1 11mm 12 1mm TTYCYS 4 0 75mm2 1 11mm 18 5mm TTYCYSLA 1 0 75mm2 1 11mm 11 2mm TTYCYSLA 4 0 75mm2 1 11mm 17 9mm EX TTYCYSLA 4 MPYC 4 Designation type of twisted pairs Designation type of cores 1 2 3 4 5 6 1 2 3 4 Cables listed in the manual are usually shown as Japanese Industrial Standard J...

Page 54: ...it without cutting the shaft Wa terproofing attachment is not necessary Note however that protrusion length of the trans ducer is reduced 2 Cut the main shaft to the necessary length It is recommended to use a machine lathe to shorten the shaft Chamfer the top of the main shaft as shown below For chamfering with a file use a fine file and finish the surface as smooth as possible When clamping the ...

Page 55: ...sducer cable and wrap the sheath end with vinyl tape 5 Pass the main shaft through the main body flange and assemble the hull unit Refer to Chapter 1 for the assembling procedure 6 Clean the top of the main shaft with alcohol install the waterproofing attachment and apply Loctite supplied to the lock screw Tighten the M6 socket set screws with a torque of 3 92 to 4 9 N m Refer to page 1 6 for inst...

Page 56: ...ps 1 through 5 in the previous procedure 2 Set the transducer travel to 450 mm by changing the position of the upper limit switch 3 Assemble the hull unit taking the following points into account Refer to Chapter 1 for assem bly instruction Note 1 The tank guide should be installed at the position 162 mm above the top of the trans ducer flange Note 2 The shaft retainer should be in contact with th...

Page 57: ...haft L m Cut L m Shaft L m Cut L m Hull unit Tank length CSH 8041 A 400 stroke 550 945 0 CSH 8040 A 600 stroke converted to 450 stroke 600 1015 285 650 1065 235 700 1150 185 CSH 8040 A 600 stroke 750 1300 0 800 1365 185 850 1415 135 900 1465 85 950 1515 35 1000 1550 0 1100 1665 685 1200 1765 585 1300 1865 485 1400 1965 385 1500 2065 285 1600 2165 185 1700 2265 85 1800 2350 0 1900 2465 1600 2000 25...

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Page 59: ...lor curve and range settings will be different from the standard version Item Board How to change the software Display color Main board of control unit 10P7049A Dip Switch selection S2 1oON Thai version OFF Standard version Color curve range settings DIG board of transceiver unit 10P7071 Dip Switch selection S1 7oON Thai version OFF Standard version ...

Page 60: ...APPENDIX 3 DIP SWITCH SELECTION FOR THAI VERSION SOFTWARE CSH 8LMARK 2 85 ONLY AP 8 This page is intentionally left blank ...

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