FULTON FB-W 012 Installation And Operation Manual Download Page 8

© The Fulton Companies 2014

INSTALLATION

 

FBW-IOM-2014-0311 

SECTION 2

2-2

 

!

WARNING

All information in this manual is for 
reference and guidance purposes, 
and does not substitute for required 
professional training, conduct, 
and strict adherence to applicable 
jurisdictional/professional codes and 
regulations. 

 

4

CAUTION

This boiler is certifi ed for indoor 
installation only. 

Product Overview

Prior to the performance of installation, operation, or maintenance procedures, 
personnel should become familiar with the equipment (Table 1a and 1b, Figure 
1) and its components. 

The following specifi cations, equipment and operating descriptions apply to 
typical Fulton Electric Hot Water Boilers.  This section is provided for general 
reference purposes only, and may not refl ect specifi c details for your boiler.

The Fulton Electric Hot Water Boiler pressure vessel assembly consists of an 
annular jacket with a tangential inlet to provide rising spiraling fl ow across the 
elements.  It is ASME constructed and stamped. 

Forced even circulation of water is achieved by a design that ensures the water 
spins upward in the water vessel.  The spinning water is evenly mixed and heated, 
eliminating stratifi cation.  This unique circulation method achieves an even 
fl ow of water across the elements.  It is heated uniformly while it washes each 
element.  This results in low fl ux temperatures and long element life. 

Multiple vertically oriented stainless steel or Incolloy elements discourage build-
up because element expansion and contraction causes mineral or lime deposits 
to fl ake off  and drop to the bottom of the boiler, thus assuring longer element 
life. 

Low element heat fl ux (watt density) promotes uniform heating and long 
element life.  Symmetric element placement stabilizes water level. 

Four (4) inches (2” for models FB-012-W through FB-070-W) of high temperature 
glass fi ber insulation is wrapped around the boiler vessel.  A neatly fi nished steel 
jacket encloses the insulation.  The top of the unit is encased in a screen material 
for venting. 

Review Shipment Contents

Your boiler shipment should be fully reviewed upon receipt. The customer should 
also examine the equipment for any shipment damage.  It is the responsibility of 
the installer to ensure all parts supplied with the equipment are fi tted in a correct 
and safe manner.

 

Boiler Storage Prior To Installation

If it is necessary to store the boiler for a prolonged period of time prior to 
installation, the boiler should be stored at a minimum 40 F ambient temperature 
in an environment in which excessive moisture cannot damage the controls or 
jacket. 

Placement & Rigging

Proper placement of your Fulton product is essential.  Attention paid to 
the following points will save a great deal of diffi

  culty in the future. Correct 

placement is the fi rst step to trouble-free installation, operation, and 

Summary of Contents for FB-W 012

Page 1: ...INSTALLATIONAND OPERATIONMANUAL Electric HotWater Boiler FB W 12 to 700 kW 1 2 to 70 HP Serial National Board Model Fulton Order SoldTo Job Name Date FBW IOM 2014 0312...

Page 2: ......

Page 3: ...Control 2 5 STEPCONTROLLERS 2 5 WaterSupply 2 5 WATERQUALITY 2 5 WATERSPECIFICATION 2 5 ElectricalInstallation 2 7 MOTORS 2 7 ELECTRICELEMENTS 2 8 Operation 3 1 BeforeStartUp 3 2 Start Up 3 2 BoilerCo...

Page 4: ...TheFultonCompanies2014 TABLEOFCONTENTS FBW IOM 2014 0311 0 2...

Page 5: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 1 1 INTRODUCTION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Page 6: ...otes in literature on stickers and labels and any additional safety precautions that apply Follow all safety codes and wear appropriate safety protection Follow all jurisdictional codes and consult an...

Page 7: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 2 1 INSTALLATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Page 8: ...h element This results in low flux temperatures and long element life Multiple vertically oriented stainless steel or Incolloy elements discourage build up because element expansion and contraction ca...

Page 9: ...UL requires at least 36 clear space be maintained in front of any electrical panel 3 Ensure all labels on the boiler will be fully visible for maintenance and inspection BoilerTrim Each boiler is sup...

Page 10: ...0 20 20 20 20 20 17 17 24 24 28 28 36 40 40 44 44 50 50 MM 508 508 508 508 508 508 432 432 610 610 711 711 914 1016 1016 1118 1118 1270 1270 H Overall Depth Electric Panel to Drain IN 34 34 34 34 34 3...

Page 11: ...s and dissolved minerals These materials may promote corrosion deposition and or fouling of equipment To prevent TABLE 1B SPECIFICATIONS Model FB W 012 015 018 024 030 036 050 070 105 140 175 210 280...

Page 12: ...per less than 25 ppm Corrosion Inhibitor level capable of maintaining iron corrosion rates 2 mpy Due to changing environmental restrictions a non heavy metal all organic inhibitor is recommended which...

Page 13: ...ect wiring as shown in wiring diagram which is furnished inside the electrical control panel Be sure to install a fused switch for the contactors and a separate fused switch for the circulating pump s...

Page 14: ...c elements will have an increase in watt density if the applied voltage is higher than the element design voltage Therefore electric elements have a 0 tolerance for operation over design voltage Elect...

Page 15: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 3 1 OPERATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Page 16: ...ter level is too low A low water cut off condition will require pushing the manual reset button on the panel box Water Relief Valve ASME Approved releases extra pressure Water Outlet Valve allows wate...

Page 17: ...he fused switch that controls the circulating pump should be kept in the on position at all times during the boiler operation as well as during the non operating period of the boiler This should be tu...

Page 18: ...conduct and strict adherence to applicable jurisdictional professional codes and regulations Failure to follow instructions may result in a fire or explosion causing property damage personal injury o...

Page 19: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 4 1 MAINTENANCE INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Page 20: ...section of the manual DailyMaintenanceandInspectionSchedule Daily maintenance and inspection must include the following 1 Check all valves for proper opening and closing 2 Check supply water pump for...

Page 21: ...oroughly clean the surface on boiler and on plate 2 Place neoprene gasket on handhole plate Be sure the gasket is pushed down tight on the plate Do not use any grease lubricant or adhesive 3 After pla...

Page 22: ...verify power in each stage or that component is supplied 2 If part of the voltage is stopped at any point replace that component and continue the test until all circuits test clear Control Switch Fail...

Page 23: ...ff an ohm meter can be used to check the contactor points between the contac tor supply and contactor feed to verify the contactor is pulling in A visual inspection on the side of the contactor can be...

Page 24: ...TheFultonCompanies2014 MAINTENANCE FBW IOM 2014 0311 SECTION4 4 6...

Page 25: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 5 1 WARRANTY PARTS INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Page 26: ...lly completed and returned the equipment Installation and Operation Checklists to Fulton s Quality Assurance department General Fulton shall be notified in writing as soon as any defect becomes appare...

Page 27: ...nd system performance and voids the product warranty Parts Spare and replacement parts may be ordered from your local representative or through the Fulton Companies When ordering replacement parts ple...

Page 28: ...TheFultonCompanies2014 WARRANTY PARTS FBW IOM 2014 0311 SECTION5 5 4 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 29: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com SECTION5 FBW IOM 2014 0311 WARRANTY PARTS 5 5 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 30: ...TheFultonCompanies2014 WARRANTY PARTS FBW IOM 2014 0311 SECTION5 5 6...

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Page 32: ...nstallation Operation and Maintenance manual may be reproduced in any form or by any means without permission in writing from the Fulton Companies Fulton BoilerWorks Inc Fulton Heating Solutions Inc F...

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