INSTALLATION AND
OPERATION MANUAL
Electric Hot Water Boiler (FB-W)
12 to 700 kW
1.2 to 70 HP
Serial/National Board #
Model
Fulton Order
Sold To
Job Name
Date
FBW-IOM-2014-0312
Page 1: ...INSTALLATIONAND OPERATIONMANUAL Electric HotWater Boiler FB W 12 to 700 kW 1 2 to 70 HP Serial National Board Model Fulton Order SoldTo Job Name Date FBW IOM 2014 0312...
Page 2: ......
Page 3: ...Control 2 5 STEPCONTROLLERS 2 5 WaterSupply 2 5 WATERQUALITY 2 5 WATERSPECIFICATION 2 5 ElectricalInstallation 2 7 MOTORS 2 7 ELECTRICELEMENTS 2 8 Operation 3 1 BeforeStartUp 3 2 Start Up 3 2 BoilerCo...
Page 4: ...TheFultonCompanies2014 TABLEOFCONTENTS FBW IOM 2014 0311 0 2...
Page 5: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 1 1 INTRODUCTION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...
Page 6: ...otes in literature on stickers and labels and any additional safety precautions that apply Follow all safety codes and wear appropriate safety protection Follow all jurisdictional codes and consult an...
Page 7: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 2 1 INSTALLATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...
Page 8: ...h element This results in low flux temperatures and long element life Multiple vertically oriented stainless steel or Incolloy elements discourage build up because element expansion and contraction ca...
Page 9: ...UL requires at least 36 clear space be maintained in front of any electrical panel 3 Ensure all labels on the boiler will be fully visible for maintenance and inspection BoilerTrim Each boiler is sup...
Page 10: ...0 20 20 20 20 20 17 17 24 24 28 28 36 40 40 44 44 50 50 MM 508 508 508 508 508 508 432 432 610 610 711 711 914 1016 1016 1118 1118 1270 1270 H Overall Depth Electric Panel to Drain IN 34 34 34 34 34 3...
Page 11: ...s and dissolved minerals These materials may promote corrosion deposition and or fouling of equipment To prevent TABLE 1B SPECIFICATIONS Model FB W 012 015 018 024 030 036 050 070 105 140 175 210 280...
Page 12: ...per less than 25 ppm Corrosion Inhibitor level capable of maintaining iron corrosion rates 2 mpy Due to changing environmental restrictions a non heavy metal all organic inhibitor is recommended which...
Page 13: ...ect wiring as shown in wiring diagram which is furnished inside the electrical control panel Be sure to install a fused switch for the contactors and a separate fused switch for the circulating pump s...
Page 14: ...c elements will have an increase in watt density if the applied voltage is higher than the element design voltage Therefore electric elements have a 0 tolerance for operation over design voltage Elect...
Page 15: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 3 1 OPERATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...
Page 16: ...ter level is too low A low water cut off condition will require pushing the manual reset button on the panel box Water Relief Valve ASME Approved releases extra pressure Water Outlet Valve allows wate...
Page 17: ...he fused switch that controls the circulating pump should be kept in the on position at all times during the boiler operation as well as during the non operating period of the boiler This should be tu...
Page 18: ...conduct and strict adherence to applicable jurisdictional professional codes and regulations Failure to follow instructions may result in a fire or explosion causing property damage personal injury o...
Page 19: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 4 1 MAINTENANCE INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...
Page 20: ...section of the manual DailyMaintenanceandInspectionSchedule Daily maintenance and inspection must include the following 1 Check all valves for proper opening and closing 2 Check supply water pump for...
Page 21: ...oroughly clean the surface on boiler and on plate 2 Place neoprene gasket on handhole plate Be sure the gasket is pushed down tight on the plate Do not use any grease lubricant or adhesive 3 After pla...
Page 22: ...verify power in each stage or that component is supplied 2 If part of the voltage is stopped at any point replace that component and continue the test until all circuits test clear Control Switch Fail...
Page 23: ...ff an ohm meter can be used to check the contactor points between the contac tor supply and contactor feed to verify the contactor is pulling in A visual inspection on the side of the contactor can be...
Page 24: ...TheFultonCompanies2014 MAINTENANCE FBW IOM 2014 0311 SECTION4 4 6...
Page 25: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 5 1 WARRANTY PARTS INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...
Page 26: ...lly completed and returned the equipment Installation and Operation Checklists to Fulton s Quality Assurance department General Fulton shall be notified in writing as soon as any defect becomes appare...
Page 27: ...nd system performance and voids the product warranty Parts Spare and replacement parts may be ordered from your local representative or through the Fulton Companies When ordering replacement parts ple...
Page 28: ...TheFultonCompanies2014 WARRANTY PARTS FBW IOM 2014 0311 SECTION5 5 4 THIS PAGE INTENTIONALLY LEFT BLANK...
Page 29: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com SECTION5 FBW IOM 2014 0311 WARRANTY PARTS 5 5 THIS PAGE INTENTIONALLY LEFT BLANK...
Page 30: ...TheFultonCompanies2014 WARRANTY PARTS FBW IOM 2014 0311 SECTION5 5 6...
Page 31: ......
Page 32: ...nstallation Operation and Maintenance manual may be reproduced in any form or by any means without permission in writing from the Fulton Companies Fulton BoilerWorks Inc Fulton Heating Solutions Inc F...
