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En-9

Piping length Chargeless [m]

30

Additional charging amount
Single type 

L

*1

 > Chargeless piping length

Refrigerant pipe 

size

[mm (in.)]

Piping length

Standard

~30 m 40 m

50 m

60 m

70 m

80 m

90 m 100 m

g/m

Liquid 
Gas

12.70 (1/2)
25.40 (1)

None 1,100 g 2,200 g 3,300 g 4,400 g 5,500 g 6,600 g 7,700 g 110 g/m

Size down

~30 m 40 m

50 m

60 m

70 m

80 m

90 m 100 m

g/m

Liquid 
Gas

12.70 (1/2)
22.22 (7/8)

None 1,100 g 2,200 g 3,300 g 4,400 g 5,500 g 6,600 g 7,700 g 110 g/m

*1 :  Refer to “View” in the table of “4.3.1. Single type installation”.

Simultaneous operation multi type

Twin : L1+L2+L3 

(*2)

 > Pre-charge length

Triple : L1+L2+L3+L4 

(*2)

 > Pre-charge length

Double-twin: L1+L2+L3+L4+L5+L6+L7 

(*2)

 > Pre-charge length

*2 :  Refer to “View” in the table of “4.3.2. Simultaneous operation multi type installation.”

The additional charging amount for twin / triple / double-twin type will be calculated as fol-
lows:

Additional charging amount (g) 
= (A x 110) + (B x 50) + (C x 30) - 3,300
•  A = Piping length (m) of liquid pipe [12.70 mm (1/2 in.)]
•  B = Piping length (m) of liquid pipe [9.52 mm (3/8 in.)]
•  C = Piping length (m) of liquid pipe [6.35 mm (1/4 in.)]

Do not remove refrigerant, even if the additional amount calculated is negative.

sd

Indoor unit

(45,000 Btu)

Outdoor unit
(90,000 Btu)

Indoor unit

(45,000 Btu)

Liquid pipe [mm]

9.52

Gas pipe [mm]

15.88

Liquid pipe [mm]

9.52

Gas pipe [mm]

15.88

Liquid pipe [mm]

12.70

Gas pipe [mm]

25.40

(Example 1)

L2 : 10 m

L1 : 30 m

L3 : 7 m

Liquid pipe diameter

[mm]

Piping length 

[m]

Coef

fi

 cient

12.70

30

A = 30

9.52

17

B = 17

6.35

0

C = 0

Additional charging amount

Applying the formula,
(30 x 110) + (17 x 50) + (0 x 30) - 3300 = 850
The additional charging amount is 850 g.

Liquid pipe diameter

[mm]

Piping length 

[m]

Coef

fi

 cient

12.70

10

A = 10

9.52

15

B = 15

6.35

0

C = 0

Additional charging amount

Applying to the formula,
(10 x 110) + (15 x 50) + (0 x 30) - 3300 = -1450
The calculated value is negative. Do not add or remove any refrigerant.

(Example 2)

Indoor unit

(30,000 Btu)

Indoor unit

(30,000 Btu)

Outdoor unit
(90,000 Btu)

Indoor unit

(30,000 Btu)

Liquid pipe [mm]

9.52

Gas pipe [mm]

15.88

Liquid pipe [mm]

9.52

Gas pipe [mm]

15.88

Liquid pipe [mm]

9.52

Gas pipe [mm]

15.88

Liquid pipe [mm]

12.70

Gas pipe [mm]

25.40

L3 : 5 m

L1 : 10 m

L4 : 5 m

L2 : 5 m

Liquid pipe diameter

[mm]

Piping length 

[m]

Coef

fi

 cient

12.70

20

A = 20

9.52

20

B = 20

6.35

20

C = 20

Additional charging amount

Applying to the formula,
(20 x 110) + (20 x 50) + (20 x 30) - 3300 = 500
The additional charging amount is 500 g.

(Example 3)

Indoor unit

(18,000 Btu)

Indoor unit

(18,000 Btu)

Outdoor unit
(72,000 Btu)

Indoor unit

(18,000 Btu)

Indoor unit

(18,000 Btu)

Liquid pipe [mm]

6.35

Gas pipe [mm]

12.70

Liquid pipe [mm]

6.35

Gas pipe [mm]

12.70

Liquid pipe [mm]

6.35

Gas pipe [mm]

12.70

Liquid pipe [mm]

6.35

Gas pipe [mm]

12.70

Liquid pipe [mm] 12.70

Gas pipe [mm]

25.40

L5 : 5 m

L1 : 20 m

L6 : 5 m

L7 : 5 m

L4 : 5 m

L2 : 10 m

L3 : 10 m

Liquid pipe [mm]

9.52

Gas pipe [mm]

15.88

Liquid pipe [mm]

9.52

Gas pipe [mm]

15.88

9380545231_IM.indb   9

9380545231_IM.indb   9

7/14/2017   8:53:12 AM

7/14/2017   8:53:12 AM

Summary of Contents for AOYG72LRLA

Page 1: ...amente para personal de servicio autorizado MANUALE D INSTALLAZIONE UNITÀ ESTERNA A uso esclusivo del personale tecnico autorizzato ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό MANUAL DE INSTALAÇÃO UNIDADE EXTERIOR Somente para o pessoal do serviço técnico autorizado РУКОВОДСТВО ПО УСТАНОВКЕ ВНЕШНИЙ МОДУЛЬ Только для авторизованного обслуживающего персонала K...

Page 2: ...used as the packaging material away from young children CAUTION Indicates a potentially hazardous situation that may result in minor or moderate injury or damage to property For the air conditioner to work appropriately install it as written in this manual This product must be installed by qualified personnel with a capacity certification of handling refrigerant fluids Refer to regulation and laws...

Page 3: ... the area If the refrigerant comes in contact with a flame it produces a toxic gas The basic installation work procedures are the same as conventional refrigerant models However pay careful attention to the following points Since the working pressure is 1 6 times higher than that of conventional refrigerant R22 models some of the piping and installation and service tools are special See the table ...

Page 4: ...reception interference or radio noise Even if they are installed more than 1 m apart you could still receive noise under some signal conditions If children under 10 years old may approach the unit take preventive measures so that they cannot reach the unit Keep the length of the piping of the indoor and outdoor units within the allowable range For maintenance purposes do not bury the piping 3 2 Dr...

Page 5: ... using them the cabinet may be damaged or deformed The center of gravity of the outdoor unit is shifted to the right Be careful not to tilt to the heavy side causing it to fall To prevent accidents caused by the unit swinging or falling down do not apply any impact to the unit when it is hanging When hoisting do not hook the rope to the thermistor holder on the back of the outdoor unit Protective ...

Page 6: ...ct the pipe size in accordance with local rules 1 Allowable tensile stress 33 N mm2 2 Allowable tensile stress 61 N mm2 3 Endurance pressure of the pipes 4 2MPa 4 2 Protection of pipes Protect the pipes to prevent the entry of moisture and dust Especially pay attention when passing the pipes through a hole or connecting the end of a pipe to the outdoor unit Location Working period Protection metho...

Page 7: ... 4 3 2 Simultaneous operation multi type installation Triple type Capacity Btu h class 72 000 90 000 Main piping mm in Liquid pipes 12 70 1 2 Gas pipes 22 22 7 8 25 40 1 Branch piping mm in Liquid pipes 9 52 3 8 Gas pipes 15 88 5 8 Piping length m m Max piping length L1 L2 L3 L4 1 Pre charge length 100 30 100 30 1 Refer to View in Triple type of 4 3 2 Simultaneous operation multi type installation...

Page 8: ... side and gas side pinch pipe and vent the gas inside the pinch pipe 3 After all the gas is vented melt the brazing filler metal on connecting part using a torch and remove the pinch pipe 3 way valves Pinch pipes End of pinch pipes 5 3 4 Pipe connection CAUTION Seal the pipe route hole with putty locally purchased such that there are no gaps Small insects or animals that are trapped in the outdoor...

Page 9: ... perform a sealing test Make sure that the 3 way valves are closed before performing a sealing test Pressurize nitrogen gas to 4 15 MPa to perform the sealing test Add nitrogen gas to both the liquid pipes and the gas pipes Check all flare connections and welds Then check that the pressure has not decreased Compare the pressures after pressurizing and letting it stand for 24 hours and check that t...

Page 10: ...40 Example 1 L2 10 m L1 30 m L3 7 m Liquid pipe diameter mm Piping length m Coefficient 12 70 30 A 30 9 52 17 B 17 6 35 0 C 0 Additional charging amount Applying the formula 30 x 110 17 x 50 0 x 30 3300 850 The additional charging amount is 850 g Liquid pipe diameter mm Piping length m Coefficient 12 70 10 A 10 9 52 15 B 15 6 35 0 C 0 Additional charging amount Applying to the formula 10 x 110 15 ...

Page 11: ... install the electrical box cover on the unit An improperly installed service panel can cause serious accidents such as electric shock or fire through exposure to dust or water If the supply cable is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard CAUTION The primary power supply capacity is for the air conditioner itself ...

Page 12: ...e blue wire to the N terminal 6 4 2 Connection cable preparation Keep the earth wire longer than the other wires Earth wire 30 mm Power supply cable or Connection cable 35 mm 6 4 3 Wiring procedure 1 Remove the service panel the terminal cover and connect the wires to the terminal in accordance with the terminal nameplate Fig A Fig B 2 Secure the cables using the cable clamps under the terminal bl...

Page 13: ...ric shock CAUTION Once refrigerant charging is completed be sure to open the valve prior to performing the local settings Otherwise the compressor may fail Discharge any static electricity from your body before touching the push buttons Never touch any terminal or pattern of any parts on the control board Remove the front panel of the outdoor unit to access the print circuit board of the display u...

Page 14: ...just LED lamp as shown in below figure PEAK CUT L4 L5 L6 Level 1 Low Blink Level 2 Lower Blink Sign Lights off The noise of Level 2 is lower than the one of Level 1 6 Press ENTER button SW109 and fix it PEAK CUT L4 L5 L6 Level 1 Low Level 2 Lower Sign Lights off Lights on 7 Return to Operating status display Normal operation by pressing EXIT button SW112 In case of missing how many times SELECT an...

Page 15: ...Low noise mode Off Normal operation Input Signal Low noise mode On On Off Off 10 1 3 Peak cut mode CN132 Operation that suppressed the current value can be performed by means of the connected unit The air conditioner is set to the Peak cut mode by applying the contact input of a commercial On Off switch to a connector on the outdoor control PC board Set the Peak cut mode level refer to 9 1 Functio...

Page 16: ... of various pipes flange connection brazing Is the heat insulation done completely Gas pipe liquid pipe drain hose extension on indoor unit side etc Is the water discharging from drain without any problems Are the cables connected correctly Are the cables as per specifications Is the earth wire connected accurately Are there any obstacles blocking the suction gate and outlet of the indoor outdoor ...

Page 17: ... Discharge temp sensor 1 error 2 7 2 Compressor temp sensor error Compressor temp sensor 1 error 2 7 3 Outdoor unit Heat Ex sensor error Heat Ex middle temp sensor error 2 7 3 Outdoor unit Heat Ex liquid temp sensor error 2 7 4 Outdoor temp sensor error Outdoor temp sensor error 2 7 7 Heat sink temp sensor error Heat sink temp sensor error 2 8 4 Current sensor error Current sensor 1 error stoppage...

Page 18: ...ssor is operating the compressor will stop then start again in about 3 minutes 4 LED display will change as shown below about 3 minutes after the compressor starts Fully close the 3 way valve on the liquid pipe side at this stage POWER MODE ERROR PUMP DOWN LOW NOISE PEAK CUT L1 L2 L3 L4 L5 L6 Sign Lights off Lights on If the valve on the liquid pipe side is not closed the pump down cannot be perfo...

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