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6. ELECTRICAL WIRING

Cable

Cable size [mm²]

Type

Remarks

Power Supply Cable

6

Type60245 IEC66

4 Cable + Ground

Φ

 400 V

Connection Cable

1.5

Type60245 IEC57

3 Cable + Ground

Φ

 230 V

Limit the voltage drop less than 2 %. Increase the cable diameter if voltage drop is 2 % or 
more.

6.1. Selecting circuit breaker and wiring

 

CAUTION

Be sure to install a breaker of the speci

fi

 ed capacity.

Regulation of cables and breaker differs from each locality, refer in accordance with 
local rules.

Breaker and wiring speci

fi

 cations

Breaker 

capacity

[A]

Earth leakage 

breaker

[mA]

Power supply cable

*

Connection cable

*

Cable size 

[mm²]

Cable size

[mm²]

30

30 6

1.5

*  Limit the voltage drop less than 2 %. Increase the cable diameter if voltage drop is 2 % 

or more.

•  Selected sample: Select the correct cable type and size according to the country or 

region’s regulations.

•  Select the appropriate breaker of the described speci

fi

 cation according to the national 

or regional standards.

•  Select the breaker that enough load current can pass through it.
•  Before starting work check that power is not being supplied to all poles of the indoor 

unit and outdoor unit.

•  Install the disconnect device with a contact gap of at least 3mm in all poles nearby 

the units. (Both indoor unit and outdoor unit)

6.2. Notes for electrical wiring

 WARNING

Wiring connections must be performed by a qualified person in accordance with speci-
fications.
The rated supply of this product is 50 Hz, 400 V of 3-phase, 4-wire. Use a voltage within 
the range of 342 to 456 V (50 Hz).

Make sure to perform earthing (grounding) work. Improper earthing (grounding) work 
can cause electric shocks.

Before connecting the cables, make sure the power supply is Off.

Be sure to install an earth (ground) leakage breaker. Otherwise, it will cause electric 
shock or fire.

Select a breaker (Included with earth leakage circuit breaker) of appropriate capacity 
and install one at every power supply of an outdoor unit. Wrong selection of breakers or 
transition wiring will lead to electric shock and fire.

Do not connect AC power supply to the transmission line terminal board.
Improper wiring can damage the entire system.

Install a breaker (Included with earth leakage circuit breaker) in accordance with the 
related laws and regulations.

Connect the connector cord securely to the terminal.
Faulty installation can cause a fire.

Make sure to secure the insulation portion of the connector cable with the cord clamp. A 
damaged insulation can cause a short circuit.

Never install a power factor improvement condenser. Instead of improving the power 
factor, the condenser may overheat.

Before servicing the unit, turn the power supply switch Off. Then, do not touch electric 
parts for 10 minutes due to the risk of electric shock.

Always use a separate power supply line protected by a circuit breaker operating on all 
cables with a distance between contact of 3 mm for this unit.

Do not modify power cable, use extension cable or branch wiring. Improper use may 
cause electric shock or fire by poor connection, insufficient insulation or over current.

Use ring terminals and tighten the terminal screws to the specified torques, otherwise, 
abnormal overheating may be produced and possibly cause serious damage inside the 
unit.

Securely install the electrical box cover on the unit. An improperly installed service 
panel can cause serious accidents such as electric shock or fire through exposure to 
dust or water.

If the supply cable is damaged, it must be replaced by the manufacturer, its service 
agent or similarly qualified persons in order to avoid a hazard.

 CAUTION

The primary power supply capacity is for the air conditioner itself, and does not include 
the concurrent use of other devices.

Connect the power cables in positive phase sequence. If there is a missing phase con-
nection, the unit will not operate normally.

Do not use crossover power supply wiring for the outdoor unit.

If the electrical power is inadequate, contact your electric power company.

Install a breaker (Included with earth leakage circuit breaker) in a location that is not 
exposed to high temperatures.
If the temperature surrounding the breaker is too high, the amperage at which the 
breaker cuts out may decrease.

Use a breaker (Included with earth leakage circuit breaker) that is capable of handling 
high frequencies. Because the outdoor unit is inverter controlled, a high-frequency earth 
leakage circuit breaker is necessary to prevent a malfunction of the breaker itself.

When the electrical switchboard is installed outdoors, place it under lock and key so that 
it is not easily accessible.

Never bundle the power supply cable and connection cable, remote control cable 
together. Separate these cable by 50 mm or more. Bundling these cables together will 
cause miss operation or breakdown.

Always keep to the maximum length of the connection cable. Exceeding the maximum 
length may lead to erroneous operation.

The static electricity that is charged to the human body can damage the control PC 
board when handling the control PC board for address setting, etc.
Please keep caution to the following points.
Provide the grounding of Indoor unit, Outdoor unit and Option equipment.
Cut off the power supply (breaker).
Touch the metal section (such as the unpainted control box section) of the indoor or 
outdoor unit for more than 10 seconds. Discharge the static electricity in your body.
Never touch the component terminal or pattern on the PC board.

How to connect wiring to the terminal

Caution when wiring cable 

•  When stripping off the coating of a lead wire, always use a special tool such as a wire 

stripper. If there is no special tool available, carefully strip the coating with a knife etc.

(1)  Use ring terminals with insulating sleeves as shown in the 

fi

 gure below to connect 

to the terminal block.

(2)  Securely clamp the ring terminals to the wires using an appropriate tool so that the 

wires do not come loose.

Sleeve

Strip : 10 mm

Ring terminal

(3)  Use the speci

fi

 ed wires, connect them securely, and fasten them so that there is no 

stress placed on the terminals.

(4)  Use an appropriate screwdriver to tighten the terminal screws. Do not use a 

screwdriver that is too small, otherwise, the screw heads may be damaged and 
prevent the screws from being properly tightened.

(5)  Do not tighten the terminal screws too much, otherwise, the screws may break.

Wire

Screw with special washer

Ring terminal

Terminal blocks

Screw with
special washer 

Wire

Ring terminal

(6)  See the table below for the terminal screw tightening torques.

Tightening torque [N·m (kgf·cm)]

M4 screw

1.2 to 1.8 (12 to 18)

M5 screw

2.0 to 3.0 (20 to 30)

9380545231_IM.indb   10

9380545231_IM.indb   10

7/14/2017   8:53:12 AM

7/14/2017   8:53:12 AM

Summary of Contents for AOYG72LRLA

Page 1: ...amente para personal de servicio autorizado MANUALE D INSTALLAZIONE UNITÀ ESTERNA A uso esclusivo del personale tecnico autorizzato ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό MANUAL DE INSTALAÇÃO UNIDADE EXTERIOR Somente para o pessoal do serviço técnico autorizado РУКОВОДСТВО ПО УСТАНОВКЕ ВНЕШНИЙ МОДУЛЬ Только для авторизованного обслуживающего персонала K...

Page 2: ...used as the packaging material away from young children CAUTION Indicates a potentially hazardous situation that may result in minor or moderate injury or damage to property For the air conditioner to work appropriately install it as written in this manual This product must be installed by qualified personnel with a capacity certification of handling refrigerant fluids Refer to regulation and laws...

Page 3: ... the area If the refrigerant comes in contact with a flame it produces a toxic gas The basic installation work procedures are the same as conventional refrigerant models However pay careful attention to the following points Since the working pressure is 1 6 times higher than that of conventional refrigerant R22 models some of the piping and installation and service tools are special See the table ...

Page 4: ...reception interference or radio noise Even if they are installed more than 1 m apart you could still receive noise under some signal conditions If children under 10 years old may approach the unit take preventive measures so that they cannot reach the unit Keep the length of the piping of the indoor and outdoor units within the allowable range For maintenance purposes do not bury the piping 3 2 Dr...

Page 5: ... using them the cabinet may be damaged or deformed The center of gravity of the outdoor unit is shifted to the right Be careful not to tilt to the heavy side causing it to fall To prevent accidents caused by the unit swinging or falling down do not apply any impact to the unit when it is hanging When hoisting do not hook the rope to the thermistor holder on the back of the outdoor unit Protective ...

Page 6: ...ct the pipe size in accordance with local rules 1 Allowable tensile stress 33 N mm2 2 Allowable tensile stress 61 N mm2 3 Endurance pressure of the pipes 4 2MPa 4 2 Protection of pipes Protect the pipes to prevent the entry of moisture and dust Especially pay attention when passing the pipes through a hole or connecting the end of a pipe to the outdoor unit Location Working period Protection metho...

Page 7: ... 4 3 2 Simultaneous operation multi type installation Triple type Capacity Btu h class 72 000 90 000 Main piping mm in Liquid pipes 12 70 1 2 Gas pipes 22 22 7 8 25 40 1 Branch piping mm in Liquid pipes 9 52 3 8 Gas pipes 15 88 5 8 Piping length m m Max piping length L1 L2 L3 L4 1 Pre charge length 100 30 100 30 1 Refer to View in Triple type of 4 3 2 Simultaneous operation multi type installation...

Page 8: ... side and gas side pinch pipe and vent the gas inside the pinch pipe 3 After all the gas is vented melt the brazing filler metal on connecting part using a torch and remove the pinch pipe 3 way valves Pinch pipes End of pinch pipes 5 3 4 Pipe connection CAUTION Seal the pipe route hole with putty locally purchased such that there are no gaps Small insects or animals that are trapped in the outdoor...

Page 9: ... perform a sealing test Make sure that the 3 way valves are closed before performing a sealing test Pressurize nitrogen gas to 4 15 MPa to perform the sealing test Add nitrogen gas to both the liquid pipes and the gas pipes Check all flare connections and welds Then check that the pressure has not decreased Compare the pressures after pressurizing and letting it stand for 24 hours and check that t...

Page 10: ...40 Example 1 L2 10 m L1 30 m L3 7 m Liquid pipe diameter mm Piping length m Coefficient 12 70 30 A 30 9 52 17 B 17 6 35 0 C 0 Additional charging amount Applying the formula 30 x 110 17 x 50 0 x 30 3300 850 The additional charging amount is 850 g Liquid pipe diameter mm Piping length m Coefficient 12 70 10 A 10 9 52 15 B 15 6 35 0 C 0 Additional charging amount Applying to the formula 10 x 110 15 ...

Page 11: ... install the electrical box cover on the unit An improperly installed service panel can cause serious accidents such as electric shock or fire through exposure to dust or water If the supply cable is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard CAUTION The primary power supply capacity is for the air conditioner itself ...

Page 12: ...e blue wire to the N terminal 6 4 2 Connection cable preparation Keep the earth wire longer than the other wires Earth wire 30 mm Power supply cable or Connection cable 35 mm 6 4 3 Wiring procedure 1 Remove the service panel the terminal cover and connect the wires to the terminal in accordance with the terminal nameplate Fig A Fig B 2 Secure the cables using the cable clamps under the terminal bl...

Page 13: ...ric shock CAUTION Once refrigerant charging is completed be sure to open the valve prior to performing the local settings Otherwise the compressor may fail Discharge any static electricity from your body before touching the push buttons Never touch any terminal or pattern of any parts on the control board Remove the front panel of the outdoor unit to access the print circuit board of the display u...

Page 14: ...just LED lamp as shown in below figure PEAK CUT L4 L5 L6 Level 1 Low Blink Level 2 Lower Blink Sign Lights off The noise of Level 2 is lower than the one of Level 1 6 Press ENTER button SW109 and fix it PEAK CUT L4 L5 L6 Level 1 Low Level 2 Lower Sign Lights off Lights on 7 Return to Operating status display Normal operation by pressing EXIT button SW112 In case of missing how many times SELECT an...

Page 15: ...Low noise mode Off Normal operation Input Signal Low noise mode On On Off Off 10 1 3 Peak cut mode CN132 Operation that suppressed the current value can be performed by means of the connected unit The air conditioner is set to the Peak cut mode by applying the contact input of a commercial On Off switch to a connector on the outdoor control PC board Set the Peak cut mode level refer to 9 1 Functio...

Page 16: ... of various pipes flange connection brazing Is the heat insulation done completely Gas pipe liquid pipe drain hose extension on indoor unit side etc Is the water discharging from drain without any problems Are the cables connected correctly Are the cables as per specifications Is the earth wire connected accurately Are there any obstacles blocking the suction gate and outlet of the indoor outdoor ...

Page 17: ... Discharge temp sensor 1 error 2 7 2 Compressor temp sensor error Compressor temp sensor 1 error 2 7 3 Outdoor unit Heat Ex sensor error Heat Ex middle temp sensor error 2 7 3 Outdoor unit Heat Ex liquid temp sensor error 2 7 4 Outdoor temp sensor error Outdoor temp sensor error 2 7 7 Heat sink temp sensor error Heat sink temp sensor error 2 8 4 Current sensor error Current sensor 1 error stoppage...

Page 18: ...ssor is operating the compressor will stop then start again in about 3 minutes 4 LED display will change as shown below about 3 minutes after the compressor starts Fully close the 3 way valve on the liquid pipe side at this stage POWER MODE ERROR PUMP DOWN LOW NOISE PEAK CUT L1 L2 L3 L4 L5 L6 Sign Lights off Lights on If the valve on the liquid pipe side is not closed the pump down cannot be perfo...

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