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En-8

(6)  See the table below for the terminal screw tightening torques.

Tightening torque

 [N·m (kgf·cm)]

M4 screw

1.2 to 1.8 (12 to 18)

M5 screw

2.0 to 3.0 (20 to 30)

6.2. Selecting circuit breaker and wiring

 CAUTION

Be sure to install a breaker with speci

fi

 ed capacity.

Before the electrical working, con

fi

 rm electrical standards and regulations in each country, 

region, or installing place. Then select appropriate cables and breakers that comply with them.

Decide the diameter of wire referring to below table “Breaker and wiring speci

fi

 cations” in 

accordance with local and national codes.

Breaker and wiring speci

fi

 cations

Breaker

capacity

[A]

Power supply cable

Transmission cable

*

Conductor size 

[mm²]

Conductor size

[mm²]

Max. length 

[m]

16

2.5 (Min.)

1.5 (Min.)

75

*: If the transmission wire is longer than 50 m, use the bigger conductor size.

Max. Cable Length: Limit voltage drop to less than 2%. Increase cable gauge if voltage 

• 

drop is 2% or more.
Use con

fi

 rmed cable with type 60245 IEC 57.

• 

Install a circuit breaker with a contact gap of at least 3 mm in all poles nearby the units. 

• 

(Both indoor units and outdoor units)

6.3. Knock out holes for wiring

 CAUTION

Be careful not to deform or scratch the panel while opening the knock out holes.

When cables are routed from the unit, a protection sleeve for the conduits can be 
inserted at the knock out hole.

If you do not use a wire conduit, be sure to protect the wires to prevent the edge of the 
knock out hole from cutting the wires.

It is recommended to apply anti-rust paint to the edge of the knock out hole.

Knock out holes are provided for wiring. (Fig. A)

• 

Knock out holes are provided 2 each in the same size in front, lateral and rear sides. 

• 

(Fig. B)

 Fig. 

A

 Fig. 

B

Installation method of One-touch bush

Please 

fi

 x the One-touch bush (accessory) as shown in the 

fi

 gure below.

Front connection

Lateral connection

Rear connection

One-touch cable bush
(Accessories)

One-touch cable bush
(Accessories)

One-touch cable bush
(Accessories)

(Pipe cover rear)

(Pipe cover front)

Note : Please ensure that the power cable and interconnecting cables are not installed 

through the same cable bush hole opening. They must be installed into the two 
separate hole openings to prevent damage to the cable.

 WARNING

Do not modify power cable, use extension cable or branch wiring. Improper use may 
cause electric shock or 

fi

 re by poor connection, insuf

fi

 cient insulation or over current.

Connect the connector cable securely to the terminal. Check no mechanical force bears 
on the cables connected to the terminals. Faulty installation can cause a 

fi

 re.

Use crimp-type terminals and tighten the terminal screws to the speci

fi

 ed torques, 

otherwise, abnormal overheating may be produced and possibly cause serious damage 
inside the unit.

Make sure to secure the insulation portion of the connector cable with the cable clamp. 
Damaged insulation can cause a short circuit.

Fix cables so that cables do not make contact with the pipes (especially on high 
pressure side). Do not make power supply cable and transmission cable come in 
contact with valves (Gas).

Never install a power factor improvement condenser. Instead of improving the power 
factor, the condenser may overheat.

Be sure to perform the earthing (grounding) work.
Do not connect earthing (grounding) wires to a gas pipe, water pipe, lightning rod or 
earthing (grounding) wire for a telephone.

Connection to a gas pipe may cause a 

fi

 re or explosion if gas leaks.

• 

Connection to a water pipe is not an effective earthing (grounding) method if PVC 

• 

pipe is used.
Connection to the earthing (grounding) wire of a telephone or to a lightning rod may 

• 

cause a dangerously abnormal rise in the electrical potential if lightning strikes.
Improper earthing (grounding) work can cause electric shocks.

Securely install the electrical box cover on the unit. An improperly installed service panel 
can cause serious accidents such as electric shock or 

fi

 re through exposure to dust or 

water.

 CAUTION

The primary power supply capacity is for the air conditioner itself, and does not include 
the concurrent use of other devices.

Do not start operation until the refrigerant is charged completely. The compressor will 
fail if it is operated before the refrigerant piping charging is complete.

Transmission cable between indoor unit and outdoor unit is 230 V.

Be sure not to remove thermistor sensor etc. from power wiring and connection wiring. 
Compressor may fail if operated while removed.

Start wiring work after closing branch switch and over current breaker.

Use an earth leakage breaker that is capable of handling high frequencies. Because the 
outdoor unit is inverter controlled, a high-frequency earth leakage breaker is necessary 
to prevent a malfunction of the breaker itself.

When using an earth leakage breaker that has been designed solely for earth (ground) 
fault protection, be sure to install a fuse-equipped switch or circuit breaker.

Do not connect the AC power supply to the transmission line terminal board. Improper 
wiring can damage the entire system.

Do not use crossover power supply wiring for the outdoor unit.

If the temperature surrounding the breaker is too high, the amperage at which the 
breaker cuts out may decrease.

How to connect wiring to the terminal

Caution when wiring cable 

When stripping off the coating of a lead wire, always use a special tool such as a wire 
stripper. If there is no special tool available, carefully strip the coating with a knife etc.

(1)  Use crimp-type terminals with insulating sleeves as shown in the 

fi

 gure below to 

connect to the terminal block.

(2)  Securely clamp the crimp-type terminals to the wires using an appropriate tool so 

that the wires do not come loose.

Sleeve

Strip : 10 mm

Crimp-type 
terminal

(3)  Use the speci

fi

 ed wires, connect them securely, and fasten them so that there is no 

stress placed on the terminals.

(4)  Use an appropriate screwdriver to tighten the terminal screws. Do not use a 

screwdriver that is too small, otherwise, the screw heads may be damaged and 
prevent the screws from being properly tightened.

(5)  Do not tighten the terminal screws too much, otherwise, the screws may break.

Wire

Screw with special washer

Crimp-type terminal

Terminal blocks

                 

Screw with 
special washer 

Wire

Crimp-type 
terminal

9379069403_IM.indb   8

9379069403_IM.indb   8

1/29/2013   4:44:20 PM

1/29/2013   4:44:20 PM

Summary of Contents for AOYG60LATT

Page 1: ...vicio autorizado MANUALE DI INSTALLAZIONE UNITÀ ESTERNA A uso esclusivo del personale tecnico autorizzato ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό MANUAL DE INSTALAÇÃO UNIDADE EXTERIOR Apenas para pessoal de assistência autorizado РУКОВОДСТВО ПО УСТАНОВКЕ ВНЕШНИЙ МОДУЛЬ Только для авторизованного обслуживающего персонала MONTAJ KILAVUZU DIŞ ÜNİTE Yalnızca...

Page 2: ...ncluding children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Do not touch the aluminum fins of heat exchanger built in the indoor or outdoor unit...

Page 3: ...nce other than the prescribed refrigerant into the refrigeration cycle If air enters the refrigeration cycle the pressure in the refrigeration cycle will become abnormally high and cause the piping to rupture If there is a refrigerant leak make sure that it does not exceed the concentration limit If a refrigerant leak exceeds the concentration limit it can lead to accidents such as oxygen starvati...

Page 4: ...tion space shown in the following examples is based on an ambient temperature under cooling operation of 35 C DB at the air intake of the outdoor unit Provide more space around the air intake than shown in the examples if the ambient temperature exceeds 35 C DB or if the thermal load of all of the outdoor units exceeds the capacity Consider the transportation route installation space maintenance s...

Page 5: ...n which may cause noise and vibration Therefore attach damping materials such as damping pads to the outdoor unit during installation Install the foundation making sure that there is enough space for installing the connection pipes Secure the unit to a solid block using foundation bolts Use 4 sets of commercially available M10 bolts nuts and washers The bolts should protrude 20 mm Refer to the fig...

Page 6: ...ont lateral side rear side and bottom Fig A When connecting at the bottom remove the service panel and piping cover on the front of the outdoor unit and open the knock out hole provided at the bottom corner of the piping outlet It can be installed as shown on Fig B cutting out the 2 slits as indicated on Fig C When cutting slits use a steel saw Fig A Service panel Front connection Bottom connectio...

Page 7: ...tighten the flare nut correctly Outer panel may be distorted if fastened only with a wrench Be sure to fix the elementary part with a spanner and fasten with a wrench refer to below diagram Do not apply force to the blank cap of the valve or hang a wrench etc on the cap It may cause leakage of refrigerant Blank cap Flare nut Torque wrench Holding wrench Torque wrench 90 Flare nut mm in Tightening ...

Page 8: ...harge from the liquid phase side whose composition is stable Adding refrigerant through the gas pipe will cause a malfunction Check if the steel cylinder has a siphon installed or not before filling There is an indication with siphon for filling liquid on the steel cylinder Filling method for cylinder with siphon R410A Gas Liquid Set the cylinder vertical and fill with the liquid Liquid can be fil...

Page 9: ...mission cable come in contact with valves Gas Never install a power factor improvement condenser Instead of improving the power factor the condenser may overheat Be sure to perform the earthing grounding work Do not connect earthing grounding wires to a gas pipe water pipe lightning rod or earthing grounding wire for a telephone Connection to a gas pipe may cause a fire or explosion if gas leaks C...

Page 10: ... the insulation sheet after the wiring is complete s d 7 PIPE INSTALLATION 2 WARNING Install the insulated pipes so that they do not touch the compressor 7 1 Installing insulation Use an insulation on the refrigerant pipes to prevent condensation and dripping Fig A Determine the thickness of the insulation material by referring to Table A Table A Selection of insulation for using an insulation mat...

Page 11: ...ting is activated Lighting pattern of L5 L6 and L7 indicates peak cut level B Refer to 9 LOCAL SETTING Switch Function or operation method SW1 DIP switch For selecting cooling or heating during test operation Positions 2 to 4 of DIP switch are not used SW2 Push switch To switch between Local setting and Error code display SW3 Push switch To switch between the individual Local settings and the Erro...

Page 12: ... LOW NOISE Blink PEAK CUT MODE 4 Press ENTER switch SW4 TEST RUN L1 L2 L3 L4 PUMP DOWN LOW NOISE PEAK CUT MODE Sign Lights on 5 Press SELECT switch SW3 and adjust LED display as shown in below figure PEAK CUT L5 L6 L7 Blink Blink Blink Blink Blink 0 of rated input ratio 50 of rated input ratio 75 of rated input ratio 100 of rated input ratio 9 1 1 Setting for low noise SW2 SW3 SW4 SW5 LED display ...

Page 13: ...ay Normal operation by pressing EXIT switch SW5 When pressed number is lost during operation restart from the beginning of operation procedure after returning to Operation status display normal operation by pressing the EXIT switch once s d 10 TEST RUN CAUTION Always turn on the power 6 hours prior to the start of the operation in order to protect the compressor 10 1 Check items before performing ...

Page 14: ...sed refrigerant may flow into the piping after the compressor stops Step 5 Closing direction Step 4 Hexagon wrench Liquid pipe Gas pipe Closing direction 6 LED display changes after 1 minute as shown in the figure below ERROR TEST RUN PUMP DOWN LOW NOISE PEAK CUT POWER MODE L1 L2 L3 L4 L5 L6 L7 Fans and compressor stop automatically If the pump down is successfully completed the above LED display ...

Page 15: ... 2 Compressor temp sensor error 2 7 3 Heat Ex middle temp sensor error 2 7 3 Outdoor unit Heat Ex liquid temp sensor error 2 7 4 Outdoor temp sensor error 2 7 7 Heat sink temp sensor error 2 7 7 PFC heat sink temp sensor error 2 8 4 Current sensor 1 error stoppage permanently 2 8 6 High pressure switch 1 error 2 8 6 Pressure sensor error 2 9 4 Trip detection stoppage permanently 2 9 5 Compressor m...

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