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6.4. Wiring method

6.4.1. Connection diagrams

POWER SUPPLY

Indoor unit 
side terminal

Outdoor unit 
side terminal

N

L3
L2
L1

3

3

2

2

1

1

N

(T)

(S)

(R)

EARTH 

(GROUND)

EARTH 

(GROUND)

EARTH 

(GROUND)

Earthing (Grounding) line

Power line

Control line

6.4.2. Connection cable preparation

Keep the earth (ground) wire longer than the other wires.

Earth (Ground) wire

40 mm

Power supply cable or 
Transmission cable

60 mm or more

6.4.3. Wiring procedure

(1)   Remove the service panel cover, insulation sheet and connect the wires to the 

terminal in accordance with the terminal nameplate. (Fig. A, Fig. B) 

 Fig. 

A

Direction of the service 
panel removal

Terminal blocks

Service panel

(2)  After connecting the wires, use cable clips to secure the wires. (Fig. B)

Connect the wires without applying excessive tension. 

• 

 Fig. 

B

Control box

Terminal blocks

Cable clip

Cable clip

Firmly secure the 
cable clips so that the 
wire terminals will not 
receive external stress.

Use the speci

fi

 ed wire 

type and connect the 
wires securely.

(3)  Secure the cables using the cable clips under the terminal blocks, and then secure 

the cables using the cable clips attached to the base of the valves.

Cable clip

(4)  Be sure to install the insulation sheet after the wiring is complete.

s

d

7. PIPE INSTALLATION-2 

 WARNING

Install the insulated pipes so that they do not touch the compressor.

7.1. Installing insulation

Use an insulation on the refrigerant pipes to prevent condensation and dripping. 

• 

(Fig. A) 
Determine the thickness of the insulation material by referring to Table A.

• 

Table A, Selection of insulation
(for using an insulation material with equal heat transmission rate or below 
0.040 W/(m·k))

Relative humidity

[mm (in.)]

Insulation material

Minimum thickness [mm]

70% 

or more

75% 

or more

80% 

or more

85% 

or more

Pipe 

diameter

6.35 (1/4)

8

10

13

17

9.52 (3/8)

9

11

14

18

12.70 (1/2)

10

12

15

19

15.88 (5/8)

10

12

16

20

19.05 (3/4)

10

13

16

21

If the ambient temperature and relative humidity exceed 32 °C, increase the level of heat 
insulation for the refrigerant pipes.

7.2. Filling with putty

 WARNING

Fill the piping holes with putty (supplied locally) to avoid any gap (Fig. A). If small 
animals such as insects enter the external unit, a short circuit may be caused near 
electrical components in the service panel.

If the outdoor unit is installed at a level that is higher than the indoor unit, the water that 
has condensed in the 3-way valve of the outdoor unit could travel to the indoor unit. 
Therefore, use putty in the space between the pipe and the insulation to prevent the entry 
of water.

Fig. A

Insulation

Putty

9379069403_IM.indb   9

9379069403_IM.indb   9

1/29/2013   4:44:20 PM

1/29/2013   4:44:20 PM

Summary of Contents for AOYG60LATT

Page 1: ...vicio autorizado MANUALE DI INSTALLAZIONE UNITÀ ESTERNA A uso esclusivo del personale tecnico autorizzato ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό MANUAL DE INSTALAÇÃO UNIDADE EXTERIOR Apenas para pessoal de assistência autorizado РУКОВОДСТВО ПО УСТАНОВКЕ ВНЕШНИЙ МОДУЛЬ Только для авторизованного обслуживающего персонала MONTAJ KILAVUZU DIŞ ÜNİTE Yalnızca...

Page 2: ...ncluding children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Do not touch the aluminum fins of heat exchanger built in the indoor or outdoor unit...

Page 3: ...nce other than the prescribed refrigerant into the refrigeration cycle If air enters the refrigeration cycle the pressure in the refrigeration cycle will become abnormally high and cause the piping to rupture If there is a refrigerant leak make sure that it does not exceed the concentration limit If a refrigerant leak exceeds the concentration limit it can lead to accidents such as oxygen starvati...

Page 4: ...tion space shown in the following examples is based on an ambient temperature under cooling operation of 35 C DB at the air intake of the outdoor unit Provide more space around the air intake than shown in the examples if the ambient temperature exceeds 35 C DB or if the thermal load of all of the outdoor units exceeds the capacity Consider the transportation route installation space maintenance s...

Page 5: ...n which may cause noise and vibration Therefore attach damping materials such as damping pads to the outdoor unit during installation Install the foundation making sure that there is enough space for installing the connection pipes Secure the unit to a solid block using foundation bolts Use 4 sets of commercially available M10 bolts nuts and washers The bolts should protrude 20 mm Refer to the fig...

Page 6: ...ont lateral side rear side and bottom Fig A When connecting at the bottom remove the service panel and piping cover on the front of the outdoor unit and open the knock out hole provided at the bottom corner of the piping outlet It can be installed as shown on Fig B cutting out the 2 slits as indicated on Fig C When cutting slits use a steel saw Fig A Service panel Front connection Bottom connectio...

Page 7: ...tighten the flare nut correctly Outer panel may be distorted if fastened only with a wrench Be sure to fix the elementary part with a spanner and fasten with a wrench refer to below diagram Do not apply force to the blank cap of the valve or hang a wrench etc on the cap It may cause leakage of refrigerant Blank cap Flare nut Torque wrench Holding wrench Torque wrench 90 Flare nut mm in Tightening ...

Page 8: ...harge from the liquid phase side whose composition is stable Adding refrigerant through the gas pipe will cause a malfunction Check if the steel cylinder has a siphon installed or not before filling There is an indication with siphon for filling liquid on the steel cylinder Filling method for cylinder with siphon R410A Gas Liquid Set the cylinder vertical and fill with the liquid Liquid can be fil...

Page 9: ...mission cable come in contact with valves Gas Never install a power factor improvement condenser Instead of improving the power factor the condenser may overheat Be sure to perform the earthing grounding work Do not connect earthing grounding wires to a gas pipe water pipe lightning rod or earthing grounding wire for a telephone Connection to a gas pipe may cause a fire or explosion if gas leaks C...

Page 10: ... the insulation sheet after the wiring is complete s d 7 PIPE INSTALLATION 2 WARNING Install the insulated pipes so that they do not touch the compressor 7 1 Installing insulation Use an insulation on the refrigerant pipes to prevent condensation and dripping Fig A Determine the thickness of the insulation material by referring to Table A Table A Selection of insulation for using an insulation mat...

Page 11: ...ting is activated Lighting pattern of L5 L6 and L7 indicates peak cut level B Refer to 9 LOCAL SETTING Switch Function or operation method SW1 DIP switch For selecting cooling or heating during test operation Positions 2 to 4 of DIP switch are not used SW2 Push switch To switch between Local setting and Error code display SW3 Push switch To switch between the individual Local settings and the Erro...

Page 12: ... LOW NOISE Blink PEAK CUT MODE 4 Press ENTER switch SW4 TEST RUN L1 L2 L3 L4 PUMP DOWN LOW NOISE PEAK CUT MODE Sign Lights on 5 Press SELECT switch SW3 and adjust LED display as shown in below figure PEAK CUT L5 L6 L7 Blink Blink Blink Blink Blink 0 of rated input ratio 50 of rated input ratio 75 of rated input ratio 100 of rated input ratio 9 1 1 Setting for low noise SW2 SW3 SW4 SW5 LED display ...

Page 13: ...ay Normal operation by pressing EXIT switch SW5 When pressed number is lost during operation restart from the beginning of operation procedure after returning to Operation status display normal operation by pressing the EXIT switch once s d 10 TEST RUN CAUTION Always turn on the power 6 hours prior to the start of the operation in order to protect the compressor 10 1 Check items before performing ...

Page 14: ...sed refrigerant may flow into the piping after the compressor stops Step 5 Closing direction Step 4 Hexagon wrench Liquid pipe Gas pipe Closing direction 6 LED display changes after 1 minute as shown in the figure below ERROR TEST RUN PUMP DOWN LOW NOISE PEAK CUT POWER MODE L1 L2 L3 L4 L5 L6 L7 Fans and compressor stop automatically If the pump down is successfully completed the above LED display ...

Page 15: ... 2 Compressor temp sensor error 2 7 3 Heat Ex middle temp sensor error 2 7 3 Outdoor unit Heat Ex liquid temp sensor error 2 7 4 Outdoor temp sensor error 2 7 7 Heat sink temp sensor error 2 7 7 PFC heat sink temp sensor error 2 8 4 Current sensor 1 error stoppage permanently 2 8 6 High pressure switch 1 error 2 8 6 Pressure sensor error 2 9 4 Trip detection stoppage permanently 2 9 5 Compressor m...

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