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Thank you for purchasing the Fuji Digital temperature Controller.

Once you have confirmed that this is the product you ordered, please use it in accordance with the following instructions.

For detailed information on operating this equipment, please refer to the separate operations manual.

In addition, please keep this instruction manual within easy reach of the actual person using this equipment.

 

CAUTION

 

The contents of this manual are subject to change without notice.

This manual is complied with possible care for the purpose of accuracy, however, Fuji Electric

Systems shall not be held liable for any damages, including indirect damage,

caused by typographical errors, absence of information or use of information in this manual.

 

Please Read First (Safety Warnings)

 

Please read this section thoroughly before using and observe the mentioned safety warnings
fully. Safety warnings are categorized as “Warning” or “Caution”.

 

1

 

Warning

 

1-1

 

Limitations in Use

 

This product was developed, designed and manufactured on the premise that it would be used
for general machinery.
In particular, if this product is to be used for applications that require the utmost safety as
described below, please take into consideration of the safety of the entire system and the
machine by adopting such means as a fail-safe design, a redundancy design as well as the
conducting of periodical inspections.

 

 

Safety devices for the purpose of protecting the human body

 

 

Direct control of transportation equipment

 

 

Airplanes

 

 

Space equipment

 

 

Atomic equipment, etc

Please do not use this product for applications which directly involve human lives.

 

1-2

 

Installation and Wiring

 

 

This equipment is intended to be used under the following conditions.

 

 

Between the temperature sensor and the location where the voltage reaches or generates
the values described below, secure clearance space and creepage distance as shown in
the table below. 
If such space cannot be secured, the EN61010 safety compliance may become invalid.

 

 

For the above, if voltage exceeds 50Vdc (called danger voltage), grounding and basic insulation
for all terminals of the equipment, and auxiliary insulation for digital outputs 1 to 3 is required,
Note that the insulation class for this equipment is as follows. Before installing, Please confirm
that the insulation class for equipment meets usage requirements.

 

 Basic insulation (1500VAC)   
 Functional insulation (500VAC) 
 No insulation

 

 

In cases where damage or problems with this equipment may lead to serious accidents,
install appropriate external protective circuits.

 

 

As this equipment does not have a power switch or fuses, install them separately as nec-
essary. Fuse should be wired between main power switch and this equipment. (Main
power switch: Bipolar breaker, fuse rating: 250V 1A)

 

 

For power supply wiring, use wire equal to 600V vinyl insulated wire or above.

 

 

To prevent damage and failure of the equipment, provide the rated power voltage.

 

To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.

 

Before turning on power, confirm that clearance space has been secured to prevent shock
or fire.

 

Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.

 

Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal
operation, shock or fire.

 

1-3

 

Maintenance

 

 

When installing or removing the equipment, turn the power OFF. Otherwise, shock, oper-
ational errors or failures may be caused.

 

Periodic maintenance is recommended for continuous and safe use of this equipment. 

Some parts installed on this equipment have a limited life and/or may deteriorate with age.

 

The warranty period for this unit (including accessories) is one year, if the product is used
properly.

 

2

 

Caution

 

2-1

 

Cautions when Installing

 

Please avoid installing in the following locations.

 

Locations in which the ambient temperature falls outside the range of –10 to 50°C when
equipment is in use. (If the power supply is 200V AC, the recommended maximum ambient
temperature is 45°C.)

 

Locations in which the ambient humidity falls outside the range of 45 to 90% RH when
equipment is in use.

 

 

Locations with rapid temperature changes, leading to dew condensation

 

Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable gases.

Locations with vibration or shock directly.

 

Locations in contact with water, oil, chemicals, steam or hot water.
(If the equipment gets wet, there is a risk of electric shock or fire, so have it inspected by
Fuji distributor.)

 

 

Locations with high concentrations of atmospheric dust, salt or iron particles.

 

Locations with large inductive interference, resulting in static electricity, magnetic fields or noise

 

Locations in direct sunlight.

 

 

Locations that build up heat from radiant heat sources, etc.

 

Warning

Mishandling may lead to death or serious injury.

Caution

Mishandling may cause injury to the user or property damage.

Fuji Electric Systems Co., Ltd.

Head Office

Gate City Osaki East Tower 11-2, Osaki 1-chome, Shinagawa-ku,
Tokyo 141-0032, Japan
http://www.fesys.co.jp/eng

Instrumentation Div./International Sales Dept.

NO.1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan
Phone: 81-42-585-6201, 6202 Fax:81-42-585-6187
http://www.fic-net.jp/eng

INP-TN1PXG4b-E

Confirming Specifications and Accessories

Before using the product, confirm that it matches
the type ordered.
(For model code, please refer to page 19.)
Confirm that all of the following accessories are
included.

Temperature Controller

1 unit

Instruction Manual

1 copy

Mounting bracket

1 pc

I/V Unit (250

 Resistor)

1 pc

Waterproof packing

1 pc

Unit nameplate

1 pc

Option

Name

Order No.

Terminal cover

ZZPPXR1-A230

PC loader 
communication cable

ZZPPXH1

*

TK4H4563

Related Information

Refer to the following reference materials for
details about the items described in this manual.

The latest materials can also be downloaded at
the following URL: http://www.fic-net.jp/eng

Document

Reference No.

Catalog

ECNO:1125

Micro Controller (Model: PXG)
 Operation Manual

ECNO:1411

Micro Controller (Model: PXG)
Communication Functions 
Manual (MODBUS)

INP-
TN514450-E

 

Ambient temperature

-10 °C to 50 °C

Ambient humidity

90% RH or below (with no condensation)

Installation category

 

II

 

 by IEC 1010-1

Pollution level

2

Voltage used or generated 
by any assemblies

 Clearance Space (mm)

Creepage Space (mm)

Up to 50 Vrms or Vdc

0.2

1.2

Up to 100 Vrms or Vdc

0.2

1.4

Up to 150 Vrms or Vdc

0.5

1.6

Up to 300 Vrms or Vdc

1.5

3.0

Above 300 Vrms or Vdc

 Please consult our distributor

Power

Internal circuit

Control output 1 (Relay contact)

or

Motorized valve OPEN output

Measurement input

Auxiliary analog input (remote SV)

Heater current detector input

Control output 2 (Relay contact)

or

Motorized valve CLOSE output

Control output 1 (SSR drive, current, voltage)
Control output 2 (SSR drive, current, voltage)

 

or Auxiliary analog output (Re-transmission output)

 

Digital output 1 (Relay contact)    Digital output 1 to 3

    (Relay contact)

Digital input 1 to 3

Digital output 2 (Relay contact)

Communication (RS-485)

When the ninth digit in the 
model code is J

 

When the ninth digit in the 
model code is not J

(Do1,2 are independent common) (Do1 to 3 shared common)

Instruction Manual

Micro Controller X

Model: PXG4

 

hazardous
voltage

Summary of Contents for Micro Controller X PXG4

Page 1: ...ed for continuous and safe use of this equipment Some parts installed on this equipment have a limited life and or may deteriorate with age The warranty period for this unit including accessories is o...

Page 2: ...auxiliary relay If the output operation frequency is high selecting a SSR SSC drive output type is recommended Proportionate cycles Relay output 30 seconds or more SSR SSC drive output 1 second or mo...

Page 3: ...ontroller move it as least 30 mm away Cautions when wiring Start by wiring from the left hand terminals terminals 1 to 6 Use a screw that is the right size on terminals and tighten them with a torque...

Page 4: ...ction 7 8 9 10 Relay output 13 14 Current output 13 14 SSR drive 3 4 14 13 Voltage output Control output 1 15 16 17 18 Thermocouple input 15 16 17 18 A B B Resistance bulb input 15 16 17 18 Current vo...

Page 5: ...lay and Status Display In monitor mode the PV display shows item names while the SV display shows the input out put values For more details on P P P PA A A AS S S SS S S S PASS see 5 6 Key Lock and Pa...

Page 6: ...E EF F F FE E E E FEFE is entered as P P P PA A A AS S S SS S S S PASS all of the channels OPE ch to DSP ch can be displayed and set This super password function is useful when you forget the set pass...

Page 7: ...d d d d7 7 7 7 d7 Differential time 7 Sets the differential time 0 0 to 999 9 sec 60 0 sec h h h hy y y yS S S S7 7 7 7 hyS7 ON OFF control hysteresis 7 Sets the hysteresis when using the ON OFF cont...

Page 8: ...5 Note1 r r r rt t t tF F F F rTF RSV input filter Sets the time constant for the RSV input filter 0 0 to 120 0 sec 0 0 sec Note1 fixed at 0 8bit PV input underflow 9bit PV input overflow 10bit underr...

Page 9: ...it2 non excitation output alarm function bit3 hold reset function RST S S S St t t tm m m md d d d STMd Start mode Sets the operation mode when starting up Auto auto mode startup Man manual mode start...

Page 10: ...et the PID parameter when using fuzzy control Setting fuzzy PID control 7 4 Self tuning Control Self tuning Control is a control which automatically calculate the value of PID under the condi tion tha...

Page 11: ...ontrol equipment power t SV process value control loop close close open PV Point Set the following parameters before running auto tuning PV input type PV input upper limit PV input lower limit Decimal...

Page 12: ...r r r r and set the ramp time 6 Display the soak time parameter t t t tm m m m1 1 1 1r r r r and set the soak time 7 Repeat steps 4 through 7 and set the remaining parameters MV MV1 MV2 MV1 MV2 MV lim...

Page 13: ...er DO2 Starts the specified timer for DO2 2 2 2 23 3 3 3 Start timer DO3 Starts the specified timer for DO3 2 2 2 24 4 4 4 No function Do not set 2 2 2 25 5 5 5 No function Do not set 2 2 2 26 6 6 6 S...

Page 14: ...ent 96 Time signal 26th segment 97 Time signal 27th segment 98 Time signal 28th segment 99 Time signal 29th segment 100 Time signal 30th segment 101 Time signal 31st segment 102 Time signal 32nd segme...

Page 15: ...aud rate setting parameter C C C Co o o oM M M M and choose 9600 bps even 9 9 9 96 6 6 6e e e ev v v v This sets the baud rate to 9600 bps and the parity to even 3 Display communication permissions S...

Page 16: ...value For dual control set S S S Sb b b bo o o o2 2 2 2 the same way 4 Press the key to set the value 1 Display the system menu S S S SY Y Y YS S S S C C C Ch h h h 7 7 7 7 2 Set both ramp SV decline...

Page 17: ...V No 1 Display the operation menu o o o oP P P PE E E E C C C Ch h h h 1 1 1 1 2 Display the selected PID number S S S Sv v v vn n n n and choose di 3 Display the di function setting d d d di i i i1 1...

Page 18: ...ent range C Measurement range F Smallest input increment C Input code Resistance bulb JIS IEC Pt 100 0 to 150 32 to 302 0 1 1 1 1 1 0 to 300 32 to 572 0 1 0 to 500 32 to 932 0 1 0 to 600 32 to 1112 1...

Page 19: ...code is changed turn off the power once and then re start the controller before starting control Aln AL1 to AL3 show the alarm set values ALnh AL1h to AL3h show the alarm set values ALnL AL1L to AL3L...

Page 20: ...Thermocouple input greatest one among 0 3 FS 1 digit and 1 C or 2 C Resistance bulb input greatest one among 0 3 FS 1 digit and 0 5 C mV input voltage input current input 0 3 FS 1digit Indication res...

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