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Fronius TransTig 1600, Operating Instructions And Spare Parts List

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Fronius TransTig 1600 Operating Instructions And Spare Parts List Download Page 58

ud_fr_st_so_00082

012008

FRONIUS INTERNATIONAL GMBH

Buxbaumstraße 2, A-4600 Wels, Austria

Tel: +43 (0)7242 241-0, Fax: +43 (0)7242 241-3940

E-Mail: [email protected]

www.fronius.com

www.fronius.com/addresses

Under http://www.fronius.com/addresses you will find all addresses

of our Sales & service partners and Locations.

Summary of Contents for TransTig 1600

Page 1: ...TransTig 1600 TransTig 1700 42 0426 0023 EN 012006 Operating Instructions Spare Parts List TIG power source GB 42 0426 0023 EN 003 08112013...

Page 2: ......

Page 3: ...eatures of your new Fronius product This really is the best way to get the most out of all the advantages that your machine has to offer Please also take special note of the safety rules and observe t...

Page 4: ......

Page 5: ...gible condition must not be damaged must not be removed must not be covered pasted or painted over For information about where the safety instructions and danger warnings are located on the machine pl...

Page 6: ...safety instructions and danger warnings performing all stipulated inspection and servicing work The appliance must never be used for the following Thawing pipes Charging batteries accumulators Startin...

Page 7: ...isk electrical hazards from mains and welding current increased exposure to noise Mains connec tion High performance devices can affect the quality of the mains power due to their current input This m...

Page 8: ...ains or welding current provide them with suitable protective equipment and or erect suitable protective partitions or curtains Protection for yourself and other persons continued Protective clothing...

Page 9: ...uch any live parts either inside or outside the machine In MIG MAG and TIG welding the welding wire the wire spool the drive rollers and all metal parts having contact with the welding wire are also l...

Page 10: ...the machine supply leads checked regularly by a qualified electrician to ensure that the PE protective earth conductor is functioning correctly Only run the machine on a mains network with a PE conduc...

Page 11: ...ect the application area for which it was designed e g when there is sensitive equipment at the same location or if the site where the device is installed is close to either radio or television receiv...

Page 12: ...tive gear and to ensure that other persons are suitably protected when doing post weld finishing on workpieces Electromagnetic fields may cause as yet unknown damage to health Effects on the health of...

Page 13: ...ection Seal the adapter thread for the inert gas connection using Teflon tape before assembly All lifting accessories straps handles chains etc used in connection with the device or its components mus...

Page 14: ...part of the overall welding outfit they also have to be treated with great care Protect shielding gas cylinders containing compressed gas from excessive heat mechanical impact slag naked flames sparks...

Page 15: ...olant of the manufacturer is suitable for use in our machines Only use suitable original coolant of the manufacturer Do not mix original coolant of the manufacturer with other coolants If any damage o...

Page 16: ...power source be calibrated during the same 12 month period A safety inspection should be carried out by a qualified electrician after any changes are made after any additional parts are installed or...

Page 17: ...ntents of the instruction manual shall not provide the basis for any claims whatever on the part of the purchaser If you have any suggestions for improvement or can point out to us any mistakes which...

Page 18: ...ud_fr_st_sv_00467 022013 XIV...

Page 19: ...ring 11 4 step mode with intermediate lowering 12 Special 4 step mode Variant I 13 Special 4 step mode Variant II III IV V 14 Working with the program levels 16 Accessing the relevant program level 16...

Page 20: ...y to the high quality of its design The shoulder strap makes the unit easy to move around both within the factory and e g out on building sites Functional se quence The voltage from the mains power su...

Page 21: ...ing with contact ignition Arc force control and hot start devices are out of action When the TR 50mc TR 51mc and TR 52mc remote control units are used the system switches over to the operating mode in...

Page 22: ...t flowing when contact is made bet ween the electrode and the workpiece corresponds to the minimum current Where to use contact ignition Whenever the HF used in contact free ignition would cause exter...

Page 23: ...current over the 2 140 A electrode or 2 160 A 170A TIG range LED indicator 10 lights up only at electrode operating mode The digital ammeter indicates the command value for current as soon as the mac...

Page 24: ...h central connection GWZ as the connection either for the manual electrode cable or the earth cable with manual electrode welding depending on the type of electrode used E GAS CONNECTION Screw the ter...

Page 25: ...a gas cooled TIG torch Design with central burner connection GWZ Pull back the rubber sleeve from the rear of the torch Screw the hexagon nut width across 21 of the gas current connection onto the tor...

Page 26: ...an Stability The power source can be stood on a surface with an inclination of up to 15 At inclinati ons above 15 there is a risk of the power source toppling over Commissioning General details Mains...

Page 27: ...at the pre set start arc value IS with HF ignition HF cuts out automati cally after the ignition cycle After ignition the welding current rises via the internally pre set upslope to the welding curre...

Page 28: ...Welding current rises directly without upslope to welding current IH LED 10 lights up 2 Release trigger Arc goes out without downslope Internally pre set gas post flow time elapses If a TR 52mc pedal...

Page 29: ...e crater fill cur rent and gas post flow time In the PRESETTINGS LEVEL ___ program level see section headed Working with the program levels TIG parameters SFS must be set to OFF Functional sequence 1...

Page 30: ...he main current is activated If the torch trigger is accidentally pushed forward in open circuit no ignition cycle takes place Push trigger forward and hold it Release the torch trigger Release the to...

Page 31: ...L___ see Working with the program levels TIG parameters SFS must be set to 1 Fig 13 Functional sequence in special 4 step mode Variant I briefly press the torch trigger forward briefly press the torch...

Page 32: ...own slope Current rise via up slope Pull back torch trigger and hold it down Release the torch trigger Release the torch trigger Pull back torch trigger and hold it down Release the torch trigger brie...

Page 33: ...H Start of cycle Gas pre flow time Current rise via up slope Current drop via down slope Gas post flow time End of welding Crater fill current I E Arc ignition with start arc I S Welding with pre set...

Page 34: ...at Imax 2 0 26s UPS Up slope 0 1 7s SCU Start Current Start arc 0 100 I3 Reduced current 0 100 of IH HFt Time of HF period from 0 01 0 4s SCU Starting current As absolute value of max main current 160...

Page 35: ...A H using the torch trigger Confirm each numeral with function button 4 Repeat this procedure twice until all 3 digits of the new code have been entered Press the torch trigger The display reads Cod _...

Page 36: ...be ignited tilt the torch backwards until the edge of the gas nozzle is resting on the workpiece leaving a gap of between 2 and 3 mm between the tip of the electrode and the workpiece Fig 19a Close y...

Page 37: ...ets to stop the control sequence 2 step or 4 step by means of the torch trigger the shielding gas will continue to flow leading to considerable wastage of gas To prevent this a monitoring function aut...

Page 38: ...etween the tip of the electrode and the workpiece Fig 20a Close your visor Switch on the welding current with the torch trigger shielding gas starts flowing Resting the torch on the edge of the nozzle...

Page 39: ...Hot Start Pre select welding current command value for main current IH is displayed on ammeter 2 Initiate the welding operation Manual electrode welding Start up WARNING The tungsten electrode on the...

Page 40: ...ld temperatures rise too high there is a danger that liquid metal will begin to drop from the welding pool Too low and the workpiece material will not melt sufficiently A relatively low welding curren...

Page 41: ...ting for the background current is made as a percentage of the value set for the pulsing current I1 26 Duty Cycle dial Setting dial for pulse interval relationship this dial is for setting the relati...

Page 42: ...directly on the power source In the 4 step operating mode the pulse phase begins as soon as the operator releases the torch trigger in the up slope As can be seen in Fig 12 pulsing also takes place i...

Page 43: ...ches over to 2 step operation LED indicator 13 blinks up on the power source Set desired operating mode with function button 4 The appropriate LED indicator 5 6 or 8 lights up operating mode electrode...

Page 44: ...terrupting the welding operation Gas post flow time elapses Limitation of main current If the maximum welding current value is set internally on the main current IH dial 15 then the remote control ped...

Page 45: ...ch is mounted on the cone Depending on the size of spot weld required mount the tungsten electrode approx 2 3 mm back from the edge of the nozzle Set spot welding current and time on the remote contro...

Page 46: ...e medium and upper amperage ranges NOTE When welded at low load basic sheathed electrodes tend to GET STUCK on the workpiece At scale setting 10 there is a very considerable in crease in amperage at t...

Page 47: ...current value on a percentage basis Important The maximum setting for the HOT START current is limited by the maximum circuit of the machine Connecting the remote control unit use the remote control...

Page 48: ...se serious injury and damage The housing screws provide a suitable PE conductor connection for earthing grounding the housing and must NOT be replaced by any other screws which do not provide a reliab...

Page 49: ...earth cable into the socket and secure it Cause Torch is faulty Remedy Change the torch Cause Short circuit in welding current circuit in electrode welding mode longer than 1 sec Remedy Eliminate the...

Page 50: ...Sharpen tip of tungsten electrode Cause Tungsten electrode is underloaded Remedy Use a suitable electrode for the amperage also start arc amperage in question Cause Gas nozzle is dirty HF jumps over t...

Page 51: ...and outlets must never be covered not even partly Optional clean air filter Dismantle machine side panels and clean machine inside with dry reduced com pressed air NOTE Risk of damage to electronic co...

Page 52: ...e TIG 2 160 A 2 170 A EL 2 140 A 2 140 A Welding current TIG 10 min 40 C 104 F 35 ED 160 A 170 A 10 min 40 C 104 F 60 ED 135 A 10 min 40 C 104 F 100 ED 110 A 120 A Welding current EL 10 min 40 C 104 F...

Page 53: ...s List Circuit Diagram Lista parti di ricambio Schema Lista de repuestos Esquema de cableado Lista de pe as sobresselentes Esquema de conex es Onderdelenlijst Bedradingsschema Reservdelsliste Koblings...

Page 54: ...0005 0451 33 0010 0308 43 0004 1666 43 0004 1670 42 0406 0295 41 0012 0047 43 0002 0295 43 0006 0153 41 0003 0267 4 070 548 Z BPS16 4 070 549 TMS16 4 070 748 BSV16 32 0405 0183 42 0405 0056 42 0404 0...

Page 55: ...es de rechange Lista de repuestos Lista de pecas sobresselentes Lista dei Ricambi Carriage Easy LT 1 1 el_fr_st_so_00701 012003 42 0406 0293 44 0001 0105 44 0001 0042 42 0402 0215 42 0300 1583 42 0300...

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Page 58: ...uxbaumstra e 2 A 4600 Wels Austria Tel 43 0 7242 241 0 Fax 43 0 7242 241 3940 E Mail sales fronius com www fronius com www fronius com addresses Under http www fronius com addresses you will find all...

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