87
EN
Fitting the welding system to a PAP robot
Safety
Fitting the TPS/i
welding system
to a PAP robot
Individual components must be fitted to the robot in the following order:
1.
Robot holder(s) must have already be fitted first
2.
SplitBox
3.
For CMT applications only: Wire buffer
4.
CrashBox Drive /i
5.
WF Robacta Drive
6.
Torch hosepack
7.
Interconnecting hosepack
8.
Unreeling wirefeeder
Maximum axis ro-
tation
WARNING!
Work that is carried out incorrectly can cause serious injury or dam-
age. The following activities may only be carried out by trained and qualified per-
sonnel. The operating instructions for system components, particularly the
chapter entitled "Safety rules", must be observed.
WARNING!
An electric shock can be fatal. Before starting the work described be-
low:
-
turn the power source mains switch to the "O" position
-
disconnect the power source from the mains
-
ensure that the power source remains disconnected from the mains until all
work has been completed
WARNING!
Risk of serious injury and damage from articles being dropped. All
the screw connections described below:
-
must be checked after fitting to ensure they are tight
-
must be checked following an unusual operating situation (e.g. crash) to en-
sure they are tight
-
must be checked regularly to ensure they are tight
Summary of Contents for TPS/i Robotics Pull
Page 2: ...2...
Page 4: ...4...
Page 19: ...General information...
Page 20: ......
Page 41: ...Controls connections and mechani cal components...
Page 42: ......
Page 57: ...Installation conventional robot...
Page 58: ......
Page 60: ...60...
Page 70: ...70 3 3 Steel inner liner 1 1 1 1 2 3...
Page 73: ...73 EN 1 2...
Page 75: ...75 EN 2 Fitting the inner liner unreeling wirefeeder Split Box SB 500i R 1 2 3 4 2 1 2 3 4...
Page 76: ...76 Fitting the inner liner SplitBox WF 25i with inter nal inner liner 1 2 3 4 1 2 3 4...
Page 78: ...78 3 Fitting the inner liner unreeling wirefeeder wire buffer 1 2 3 4 3 1 2 3 4...
Page 79: ...79 EN 5 Fitting the inner liner unreeling wirefeeder Split Box SB60i 1 2 3 4 5 1 2 3 4...
Page 84: ...84...
Page 85: ...Installation PAP...
Page 86: ......
Page 88: ...88 Fitting the SplitBox Fitting the SB 500i R PAP 1 2 1 2...
Page 91: ...91 EN 5 6 Installing the CrashBox i Dum my on the robot 1 2 3 6 7 1 2 3...
Page 95: ...95 EN 3 3 Steel inner liner 1 1 1 1 2 3...
Page 98: ...98 1 2...
Page 101: ...101 EN 2 3 4 Fitting the inner liner unreeling wirefeeder wire buffer 1 2 2 3 4 1 2...
Page 104: ...104...
Page 105: ...Start up...
Page 106: ......
Page 109: ...109 EN Inserting replac ing the WF 25i Ro bacta Drive feed rollers 1 2 3 4 5 6 1 2 3 4 5 6...
Page 110: ...110 7 8 9 10 11 12 7 8 9 10 11 12...
Page 111: ...111 EN Inserting replac ing the WF 60i Ro bacta Drive CMT feed rollers 1 2 3 4 5 6 1 2 3 4 5 6...
Page 112: ...112 7 8 9 10 11 12 7 8 9 10 11 12...
Page 117: ...Troubleshooting maintenance and disposal...
Page 118: ......
Page 126: ...126 Replacing the WF Robacta Drive gas saver nozzle 1 2 3 4 5 6 1 2 3 4 5 6...
Page 127: ...127 EN 7 Replacing the SB 60i R inner liner Removing the inner liner 1 2 3 4 7 1 2 3 4...
Page 128: ...128 Inserting the inner liner 1 2 3 4 1 2 3 4...
Page 133: ...133 EN Removing the CrashBox PAP from the robot 1 2 3 4 5 6 1 2 3 4 5 6...
Page 135: ...Technical data...
Page 136: ......
Page 146: ......
Page 147: ......