31
EN
SplitBox SB 500i R
Device concept
The SplitBox (SB) 500i R, SB 500i R / L and SB 500i R PAP devices bring together the
welding media for automated MIG/MAG welding and have been specially designed for
mounting onto the robot. Two versions of the devices are available:
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R = for applications in which the hosepack is externally mounted on the robot
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PAP = for applications in which the hosepack is mounted in the robot arm
Proper use
The device is designed exclusively for bringing together the welding media in automated
MIG/MAG welding applications in conjunction with Fronius system components. Any use
above and beyond this purpose is deemed improper. The manufacturer shall not be held
liable for any damage arising from such usage.
Utilisation in accordance with the intended purpose also comprises:
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carefully reading these operating instructions
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following all the instructions and safety rules in these operating instructions
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performing all the stipulated inspection and maintenance work
Safety
WARNING!
Incorrect operation or shoddy workmanship can cause serious injury
or damage. All work described in this document must only be carried out by
trained and qualified personnel. All functions described in this document must
only be used by trained and qualified personnel. Do not carry out any of the work
or use any of the functions described until you have fully read and understood the
following documents:
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this document
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all the operating instructions for the system components, especially the safe-
ty rules
Summary of Contents for TPS/i Robotics Pull
Page 2: ...2...
Page 4: ...4...
Page 19: ...General information...
Page 20: ......
Page 41: ...Controls connections and mechani cal components...
Page 42: ......
Page 57: ...Installation conventional robot...
Page 58: ......
Page 60: ...60...
Page 70: ...70 3 3 Steel inner liner 1 1 1 1 2 3...
Page 73: ...73 EN 1 2...
Page 75: ...75 EN 2 Fitting the inner liner unreeling wirefeeder Split Box SB 500i R 1 2 3 4 2 1 2 3 4...
Page 76: ...76 Fitting the inner liner SplitBox WF 25i with inter nal inner liner 1 2 3 4 1 2 3 4...
Page 78: ...78 3 Fitting the inner liner unreeling wirefeeder wire buffer 1 2 3 4 3 1 2 3 4...
Page 79: ...79 EN 5 Fitting the inner liner unreeling wirefeeder Split Box SB60i 1 2 3 4 5 1 2 3 4...
Page 84: ...84...
Page 85: ...Installation PAP...
Page 86: ......
Page 88: ...88 Fitting the SplitBox Fitting the SB 500i R PAP 1 2 1 2...
Page 91: ...91 EN 5 6 Installing the CrashBox i Dum my on the robot 1 2 3 6 7 1 2 3...
Page 95: ...95 EN 3 3 Steel inner liner 1 1 1 1 2 3...
Page 98: ...98 1 2...
Page 101: ...101 EN 2 3 4 Fitting the inner liner unreeling wirefeeder wire buffer 1 2 2 3 4 1 2...
Page 104: ...104...
Page 105: ...Start up...
Page 106: ......
Page 109: ...109 EN Inserting replac ing the WF 25i Ro bacta Drive feed rollers 1 2 3 4 5 6 1 2 3 4 5 6...
Page 110: ...110 7 8 9 10 11 12 7 8 9 10 11 12...
Page 111: ...111 EN Inserting replac ing the WF 60i Ro bacta Drive CMT feed rollers 1 2 3 4 5 6 1 2 3 4 5 6...
Page 112: ...112 7 8 9 10 11 12 7 8 9 10 11 12...
Page 117: ...Troubleshooting maintenance and disposal...
Page 118: ......
Page 126: ...126 Replacing the WF Robacta Drive gas saver nozzle 1 2 3 4 5 6 1 2 3 4 5 6...
Page 127: ...127 EN 7 Replacing the SB 60i R inner liner Removing the inner liner 1 2 3 4 7 1 2 3 4...
Page 128: ...128 Inserting the inner liner 1 2 3 4 1 2 3 4...
Page 133: ...133 EN Removing the CrashBox PAP from the robot 1 2 3 4 5 6 1 2 3 4 5 6...
Page 135: ...Technical data...
Page 136: ......
Page 146: ......
Page 147: ......
