Fronius TP 2500 Operating Instructions Manual Download Page 30 | Manualshive

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Summary of Contents for TP 2500

Page 1: ...Perfect Charging Perfect Welding Solar Energy 42 0426 0041 EN 001 13072018 TransPocket 2500 3500 TransPocket 2500 3500 RC TransPocket 2500 3500 TIG Operating Instructions Rod electrode power source EN...

Page 2: ...2...

Page 3: ...tStart function used with basic process 12 Anti stick function 12 TIG welding 13 Safety 13 General 13 Preparations 13 Setting the shielding gas flow rate 13 Selecting the process 14 Adjusting welding...

Page 4: ...4 Generator powered operation 26 TransPocket 2500 2500 RC 2500 TIG 26 TransPocket 2500 MVm 2500 TIG MVm 27 TransPocket 3500 3500 RC 3500 TIG 27 TransPocket 3500 MVm 3500 TIG MVm 28...

Page 5: ...me time so robust that they will function reliably even under harsh conditions A powder coated sheet steel housing with stainless steel runners controls and connection sockets with bayonet fixing prot...

Page 6: ...ng cable for TIG welding WARNING Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described until you have thoroughly read and understood the following...

Page 7: ...ommended for basic elec trode MMA welding with Cel electrode TIG welding TIG pulsed arc welding TP 2500 3500 TIG only 2 Remote control indicator Lights up when a remote control is connected 3 Error in...

Page 8: ...and operated outdoors in accordance with IP23 degree of pro tection Avoid direct wetting e g from rain Mains connection The devices are designed for the mains voltage specified on the rating plate Th...

Page 9: ...he 380 460V setting as standard If the mains voltage range needs to be reset this must be done manually 180 V 200 V 230 V 253 V 240 V 10 10 342 V 380 V 400 V 506 V 460 V 10 10 WARNING An electric shoc...

Page 10: ...e operation e g 1x230V if required However this reduces the welding current range Please see the Technical Data section for the rel evant performance data Fit the mains cable and mains plug in accorda...

Page 11: ...e selected Adjusting weld ing current ignit ing the arc 1 Select amperage using welding current adjuster 2 Carry out welding WARNING Operating the equipment incorrectly can cause serious injury and da...

Page 12: ...low welding current Once the arc is stable the welding current continues to rise until it reaches the welding current command value Example of SoftStart function Benefits Improved ignition properties...

Page 13: ...et using gas hose Tighten the union nut 7 Open the gas cylinder valve 8 Plug in the mains plug Setting the shielding gas flow rate WARNING Operating the equipment incorrectly can cause serious injury...

Page 14: ...esses using the Process button The following indicator lights up if the TIG welding process is selected The following indicator lights up if the TIG pulsed arc process is selected Adjusting weld ing c...

Page 15: ...with activated TCS function proceed as follows 1 Welding 2 During welding raise the welding torch The arc length is increased significantly 3 Lower the welding torch The arc length is decreased signi...

Page 16: ...A 10 seconds Gas post flow time The gas post flow time depends on the welding current selected and cannot be adjusted Gas post flow time with minimum welding current 10 A 3 seconds Gas post flow time...

Page 17: ...cated for 1 second while the Process button is held down the set value is raised one level every sec ond 2 Release the process button once the desired level is set 3 The setting is now saved 4 The set...

Page 18: ...eristic Factory setting Level 2 TIG Comfort Stop parameter The TIG Comfort Stop parameter is only available with the TP 2500 3500 TIG power source On the TP 2500 3500 power source the response at the...

Page 19: ...n the TP 2500 3500 TIG power source and is used to set the frequency of the pulsed arc The pulsed arc frequency is one of the most important criterion for the TIG pulsed arc weld ing properties Level...

Page 20: ...y resistance gre ater than or equal to 200 Ohm VRD is active Open circuit voltage is limited to 12 V otherwise 90 V There is no risk in unintentionally touching both welding sockets at the same time V...

Page 21: ...sh a connection to the workpiece WARNING An electric shock can be fatal Before opening the device Turn the mains switch to the O position Unplug the machine from the mains Prevent it from being switch...

Page 22: ...Poor ignition properties during MMA welding Cause Incorrect welding process selected Remedy Select the appropriate welding process In some cases arc breaks during welding Cause TIG Comfort Stop param...

Page 23: ...inclusions in base material during the ignition phase Cause Incorrect tungsten electrode polarity Remedy Connect TIG welding torch to negative pole Cause Incorrect or no shielding gas Remedy Use inert...

Page 24: ...ternal error Remedy Switch machine off and on again if fault keeps recurring have device serviced ILZ Indicators shown on the right light up VRD indicator flashes red Cause Internal error Remedy Switc...

Page 25: ...Dismantle device side panels and clean inside of device with dry reduced compressed air If a lot of dust has accumulated clean the cooling air ducts Disposal Dispose of in accordance with the applica...

Page 26: ...A 8 6 A Max primary current I1max 17 7 A 17 0 A 14 6 A Mains fuse protection 16 A slow blow Mains voltage tolerance 10 10 Grid frequency 50 60 Hz Cos phi 1 0 99 Recommended residual current circuit br...

Page 27: ...10 min 40 C 104 F 40 60 100 250 A 200 A 175 A Output voltage range according to standard characteristic U2 MMA 20 6 30 V TIG 10 6 20 V Open circuit voltage U0 peak U0 r m s 88 V Open circuit voltage V...

Page 28: ...shielding gas pressure TIG 5 bar 72 5 psi Max noise emission LWA 70 dB A Mains voltage U1 3 x 200 V 230 V Max effective primary current I1eff 27 A 24 7 A Max primary current I1max 45 6 A 41 8 A Mains...

Page 29: ...protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 Safety symbols S CE CSA Dimensions l x w x h 500 x 190 x 380 mm 19 68 x 7 48 x 14 96 in Weight 20 1...

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Page 31: ...31 EN...

Page 32: ...1 A 4600 Wels Austria Tel 43 0 7242 241 0 Fax 43 0 7242 241 3940 E Mail sales fronius com www fronius com www fronius com addresses Under http www fronius com addresses you will find all addresses of...

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