8
ASSEMBLING A GAS-COOLED TIG TORCH
Control plug
Fig. 9
Design with central burner connection GWZ: Torch connection gas-
cooled
Hose sleeve
Gas and current
connection
Control lead
WORKING WITH THE PROGRAM LEVELS
ACCESSING THE RELEVANT PROGRAM LEVEL
l
With button pressed, switch on the machine
l
--- appears
ð
“Presettings“ level
l
Press and hold down the torch trigger until
1. P1 appears
ð
Service-menu level
2. P1 appears
ð
Codelock level
3. -- appears again
ð
Presettings level
l
Release button
PRESETTINGS LEVEL ---
Use button to select the parameters, and the torch
trigger to change their values.
Only the parameters for the operating mode that is set
(TIG/
Electrode)
are shown.
Parameters for TIG operating mode DC
l
GAS
Gas pre-flow 0-20s.
l
G-L
Gas post-flow at I
min
2,0-26s.
l
G-H
Gas post-flow at I
max
2,0-26s.
l
UPS
Up-slope 0,1-7s.
l
SCU
Start Current - Start arc 0-100%
l
I3
Reduced current, 0-100% of I
H
l
HFt
Time of HF-period
(from 0,01-0,4s)
l
SCU
Starting current - As absolute value of max. main
current (160A/170A)
As relative value of pre-set main current
l
StS
Special 2-step mode ON/OFF
l
SFS
Special-4-step mode OFF/1/2/3/4/5
l
ELd
Diameter of tungsten electrode
(from 0-3,2mm)
l
PRO
Program - For storing the parameters, once these have
been set, by pressing the torch trigger
l
FAC
Factory - For activating the parameters pre-set by Fro-
nius, by pressing the torch trigger
Parameters for electrode operating mode
l
Hti
Hotstart time
0,2-2s
l
HCU
Hotstart current
0-100%
l
dYn
Arcforce dynamic
0-100A
l
PRO
Program - For storing the parameters, once these have
been set, by pressing the torch trigger
l
FAC
Factory - For activating the parameters pre-set by Fro-
nius, by pressing the torch trigger.
Parameters of the pre-set Fronius-program
(FAC)
l
GAS
0,4s
l
SCU
rEL
l
G-L
5,0s
l
StS
OFF
l
G-H
15,0
l
SFS
OFF
l
UPS
1,0s
l
ELd
2,4mm
l
SCU
29%
l
Hti
0,5s
l
I3
50%
l
HCU
50%
l
HFt
0,01s
l
dyn
30A
SERVICE-MENU LEVEL P1
Service-menu with various test programs
You can find a detailed description of the service menu in the
Operating Instructions “Set-up functions / Error indications”, which
are available as on option (42,0410,0494).
LEVEL CODELOCK P2
The Transtig 1600 machine comes with an electronic codelock.
The codelock is not activated when the machines leave the factory.
Whenever you change the numerical combination, keep a written
note of it! Only a 3-digit code may be used.
(On new machines, the
code number is set to “321”)
Design with central burner connection GWZ:
l
Pull back the rubber sleeve from the rear of the torch
l
Screw the hexagon nut
(width across = 21)
of the gas+current
connection onto the torch connector point on the machine
and tighten firmly
l
Push the rubber sleeve back over the hexagon nut
l
Plug the control plug into socket and latch it
Important!
Please see your torch’s instruction manual for techni-
cal details on the torch and for information on torch assembly, care
and maintenance.
Design with Fronius central welding torch connection F:
- Insert welding torch bayonet connection in the central connec-
tion on the equipment side of the welding torch and lock in
place by turning to the right
- Insert control plug in the socket and lock in place
Important!
Please see your torch’s instruction manual for techni-
cal details on the torch and for information on torch assembly, care
and maintenance.
Fig.9a
Design with Fronius central welding torch connection F: Torch connection
gas-cooled
Gas and current
connection
Control plug
Control lead
Hose sleeve
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