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 FS3.2780-Manual-34.111XXXXXXXXX.V01-EN03.doc

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Semi-Automatic 

WRAPPING MACHINE 

FS390 Series 

FS3.2780 V01 

ORIGINAL MANUAL EN03 

 

 

 
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

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Summary of Contents for FS390 Series

Page 1: ...mm stretch com and Login It is forbidden to duplicate this manual or parts thereof or any other form without the author s authorisation 2018 1 Semi Automatic WRAPPING MACHINE FS390 Series FS3 2780 V01...

Page 2: ...rers 3 EC Declaration of Conformity 4 Identification plate 5 Machine data 6 General information 7 Machine dimensions 8 Safety instructions 9 Safety devices 10 Warnings 11 Technical data 12 Meaning of...

Page 3: ...nt Read the operating instructions carefully before installation and before using this machine for the first time You will avoid the risk of causing harm to yourself or to your machine in this way GR...

Page 4: ...ystems S r l Viale del Lavoro 21 37013 Caprino Veronese VR ITALY Tel 39 045 205 7300 Fax 39 045 205 7373 P IVA IT 04146150232 www fromm stretch com info fromm stretch com MANIFACTURER FROMM SLOVAKIA a...

Page 5: ...S r l Via del Lavoro 21 IT 37013 Caprino V se VR ITALY Declares under its responsibility that the product Model FS390 Machine type Serial no Description Semi automatic wrapping machine using stretch...

Page 6: ...rer s production number Voltage Power supply voltage Power Power consumption Fuse 10 Amp Year of manufacture year in which the machine was built by the manufacturer Furthermore the identification plat...

Page 7: ...retch com and Login It is forbidden to duplicate this manual or parts thereof or any other form without the author s authorisation 2018 7 MACHINE DATA Machine item Serial number Manufactured by Distri...

Page 8: ...ns Pay careful attention to the SAFETY INSTRUCTIONS and WARNINGS chapters that illustrate the intended uses and the dangerous situations that could not be avoided during designing and manufacturing of...

Page 9: ...urther updates see our website www fromm stretch com and Login It is forbidden to duplicate this manual or parts thereof or any other form without the author s authorisation 2018 9 DIMENSIONS DIAGRAM...

Page 10: ...tes see our website www fromm stretch com and Login It is forbidden to duplicate this manual or parts thereof or any other form without the author s authorisation 2018 10 DIMENSIONS DIAGRAM Refer to t...

Page 11: ...d request the intervention of an authorised technical assistance service Check the nameplates If they are extremely damaged replace them with the utmost urgency and directly and only contact the autho...

Page 12: ...olumn and the carriage when the machine is in operation Use the emergency stop button to immediately stop the machine Do not put your hand or fingers in the column Use the emergency stop button to imm...

Page 13: ...switch The voltage for the various control parts 24Vdc is also supplied by turning on the machine D Anti crushing device E Parachute system R Reset Button D Anti crushing device This mobile anti crush...

Page 14: ...g the safety measures and protective covers should also be adjusted Touching the electrical system constitutes a danger to personnel safety The people who modify or adjust the machine functions operat...

Page 15: ...nd not corrosive Electrical System Power supply 1 x 230 V 50 60Hz Control voltage 24 Vdc Turntable motor 0 55 kW Film carriage motor 0 25kW Installed power 1 5 kW Electrical panel protection class IP...

Page 16: ...g 4 Figure 4 Hands and feet crushing risks Fig 5 Figure 5 Falling hazard PROHIBITION SIGNS Fig 6 Figure 6 Identifies situations in which the SUPPLIER must be contacted Fig 7 Figure 7 It is important t...

Page 17: ...isk is associated with product wrapping Consider the possible solutions depending on the product packaged as indicated in UNI EN ISO 415 6 2010 PREVENTIVE AND TOTAL SAFETY MEASURES 1 Appropriate insta...

Page 18: ...thout the author s authorisation 2018 18 MAIN COMPONENTS The machine when supplied by the factory consists of the following components in general form for our FS390 series 1 Column 2 Operating panel 3...

Page 19: ...iding jerks and dangerous manoeuvres For transport and storage of the machine the following measures must be taken It is necessary to ensure a storage environment suitable for the packaging in the eve...

Page 20: ...ecessary contact the Manufacturer directly Temperature For safety reasons make sure that the machine operates at an environmental temperature in the range of 5 30 C If different values are measured ur...

Page 21: ...lly shipped in the following way the column in horizontal position and the carriage assembled on the column Consequently the column and the carriage must be repositioned during installation of the mac...

Page 22: ...PROTECTIONS Fig 1 2 Fig 1 Carriage Anti crushing device Fig 2 Column Parachute system Anti crushing device 4 Check operation of the SAFETY DEVICE for the horseshoe Fig 1 2 Fig 1 Fig 2 If you place an...

Page 23: ...r s authorisation 2018 23 ASSEMBLY SEQUENCE 7 Check operation of the PHOTOCELL Fig 1 2 Fig 1 Fig 2 8 Check operation of the REEL FEED SYSTEM Fig 1 2 Fig 1 Fig 2 9 Check operation of the DOOR OPENING C...

Page 24: ...ng and of the zero position Fig 1 Fig 1 13 Check operation of the switches for column carriage turntable inverter Fig 1 2 3 Fig 1 Q1 Column Inverter If you close this switch power to the inverter for...

Page 25: ...width Max 500 mm 19 69 IMPORTANT CLEANING THE RUBBER ROLLERS The stretchable film releases deposits of silicone on the rubber rollers depending on the film used It is very important that the rubber ro...

Page 26: ...ample Interconnection of the operator s anti crushing protective guard Interconnection of the anti crushing horseshoe entrance safety sensor Emergency button Check the efficiency of the carriage s ant...

Page 27: ...on the electrical cabinet By doing this the fault is reset and power is restored obviously assuming that the emergency button has been released or that the cause of the fault that triggered the Error...

Page 28: ...CT KEY IN AUTOMATIC PROGRAMS In an automatic program when you enter the settings page of one of the following functions Pre stretch Carriage speed Tensioning High low rpm Turntable speed Top sheet Cut...

Page 29: ...Program The letter P for program is steady on the display if no other keys are activated 30 Programs can be saved To save the Programs refer to the relevant Cycle programming page in the BASIC OPERATI...

Page 30: ...n which it has stopped Immediate by pressing the key twice the cycle stops The carriage and the turntable must stop immediately Direct selection of Programs from 1 to 9 Press one of the keys from 1 to...

Page 31: ...alues from 100 to 400 10 stroke for each wrapping phase bottom wrapping carriage up top wrapping carriage down To switch from one value to another use the key and modify it using or Press to exit Key...

Page 32: ...using or Automatic Mode press Automatic selector yellow key right LED on Press stretch Automatic mode key yellow icon 2 In Automatic mode you can set the film stretch value from a minimum of 1 to a m...

Page 33: ...n 1 This parameter is set on the display In Manual mode you can set the turntable speed value from a minimum of 1 to a maximum of 9 using or Keep the key pressed to turn the turntable release to stop...

Page 34: ...performance as carriage ascent The carriage now descends until it reaches the bottom limit switch of the column and stops The turntable senses the last turn and stops Now the carriage ascends to the h...

Page 35: ...cycle end You can set the film end length value from a minimum of 1 to a maximum of 9 1 stroke Press to exit FUNCTION Description Top press function Must be enabled by entering Menu 1 hidden parameter...

Page 36: ...ns available in the same position When you have selected the function confirm with or after 2 seconds of inactivity it will be stored Always press the function key to switch from one position to anoth...

Page 37: ...ke 4 REPEAT ACTIVE PROGRAM function This setting indicates how many times the machine will repeat the selected program The value can be set from a minimum of 1 to a maximum of 9 5 AUTO ONLY UP with DE...

Page 38: ...l function with turntable stopped the carriage starts descending to reach the bottom limit switch of the column Now the carriage ascends to the height set in the Lift height carriage Parameter 22 sett...

Page 39: ...ameter 22 settable from 0 50 cm in the Menu 1 hidden parameters End of cycle 9 EXTRA PALLETFOOT WRAPS 1 function Set this parameter to repeat the low wraps at the height set on the display This height...

Page 40: ...ith several values to be modified always use the V key to switch from one parameter to another Press the F key again to enter a second special function Each time you press or to scroll the functions t...

Page 41: ...es to access the MAINTENANCE COUNTER Fig 1 Fig 2 The display will show the turntable s number of rpms from the last maintenance operation or from the first installation e g 37500 and the rest of the t...

Page 42: ...Parameters Unlock If the parameters are locked a padlock will appear near the program number To unlock the parameters simultaneously press the two and keys for 5 seconds The Password 2203 will be requ...

Page 43: ...o position If there is a voltage drop even caused directly by the operator e g by pressing Emergency the turntable zero position can be restored Simultaneously press the two Stop and Reset keys for 5...

Page 44: ...of the machine Carefully move the machine and ensure that there are no people within the action range of the lifting equipment Do not stand under suspended loads Pay particular attention to suspended...

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