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1

Introduction

Franklin Electric Grid Solutions Wired Battery Monitoring System (BMS) consists of battery 

sensors (TA) that measure voltage, temperature, and the internal resistance of the battery. TC 

sensors measure the battery string current and ambient temperature. Both sensors report data 

to the Base Controller (BC) module:

•  The BC:

•  Communicates through Ethernet (RJ-45) or RS-485.

•  Must have monitoring software and middleware for you to view data.

•  Uses Integrator software to configure the BC during installation.

•  The standard configuration:

•  Allows you online monitoring of cell voltage, internal resistance, and temperature, as 

well as string voltage, charge and discharge current, and ambient temperature.

•  Provides automatic over-limit alarms.

•  Provides sata storage functions and can upload data though an RS-485 or network port.

•  Has one dry-contact input.

Summary of Contents for CELLGUARD

Page 1: ...CELLGUARD wired Battery monitoring system Installation guide ...

Page 2: ...turer of any equipment you intend to use in the vicinity of a battery Review cautionary marking on these products and on the battery cabinets battery racks battery rooms and on equipment containing the battery WARNING Do not disassemble any equipment contact Franklin Electric Grid Solutions when a repair is required Incorrect reassembly may result in a risk of electric shock or fire WARNING Use Fr...

Page 3: ...s 13 Addressing the TC 14 Connecting the BC and TC 15 The BC 15 The TC 15 Wiring the TA 16 TA 1 16 Wiring multiple string sensors in series 17 Wiring multiple string sensors in parallel 17 Wiring the BC and TC 18 The TC 18 The BC 18 Multiple TCs 18 Connecting the current transducer 19 Powering the BC 20 Commissioning the BC 21 Connecting the BC web interface 21 Using the Integrator tool 22 Setting...

Page 4: ... Test 28 Confirming IR values 28 Configuring the Franklin Interface FI 29 Starting the FI 30 Commissioning the site 32 Setting up batteries 33 Setting alert limits 35 Setting discharge limits 35 Testing and confirming communication 36 Editing IP address names 37 ...

Page 5: ... The BC Communicates through Ethernet RJ 45 or RS 485 Must have monitoring software and middleware for you to view data Uses Integrator software to configure the BC during installation The standard configuration Allows you online monitoring of cell voltage internal resistance and temperature as well as string voltage charge and discharge current and ambient temperature Provides automatic over limi...

Page 6: ...2 System components 1 BC 2 Battery sensor module 3 String sensor module 4 Current transducer 5 Celltraq data management software ...

Page 7: ...nd uploads data through the COM port TAs are powered by the monitored battery 1V Ni Cd 13mA maximum 6V less than 7mA 2V current absorption 7mA maximum no more than 13mA 12V current absorption 3mA maximum no more the 7mA Sensors must be installed on a battery with the appropriate voltage for the sensor or the unit can be damaged 1V Ni Cd only 6V battery only 2V battery only 12V battery only TCs mon...

Page 8: ...ition terminal The Address Modifier HA 6224AAAO is used to address TAs and TCs The Interconnect cable is used to connect TAs and TCs to the BC and is included with sensors 13 and TC 8 m 25 The sensor battery cable is included with TAs ...

Page 9: ...5 Battery sensor components 1 Indicator light 2 Battery connection port 3 COM port String sensor components 1 Indicator light 2 Battery sensor connection port 3 COM port 4 Power input ...

Page 10: ...Specific functions The BC reads each sensor in series to the end strings or strings including a TC Parameters for string s set up in the Integrator software cover upper and lower alarm limits An automatic alarm function When an alarm happens the E2 light illuminates The COM port is an RJ 45 Ethernet RS 485 Serial Power Options CGBC 300 WD BC 85 to 246VAC 110VDC to 370VDC 10W CGBC 300 WD 48V BC 36V...

Page 11: ...ct 5 Upload port 6 LAN port 7 Communication ports Indicator lighs P Power light A Alarm light E1 Commuincation failure E2 Battery alarm R1 T1 Transmit and receive for COM1 R2 T2 Transmit and receive for COM2 R3 T3 Transmit and receive for COM3 R4 T4 Transmit and receive for COM4 ...

Page 12: ...8 Intentionally Blank ...

Page 13: ...last battery in string Each string requires a TC Example 120 Batteries consisting of 2 strings of 60 String 1 1 60 addressing String 2 1 60 addressing Multiple strings that use the same port maximum 2 strings with sensors in series String 1 1 30 addressing String 2 31 60 addressing Second TC has an address different from the first TC The last battery is the one attached closest to the string negat...

Page 14: ...10 ...

Page 15: ...als provided on each post on top of the batteries to be monitored Install the terminals in the following order U type acquisition terminals Flat washer Spring washer Nut or bolt Battery connector Flat washer Spring washer Nut U type acquisition terminal ...

Page 16: ...s Attach the appropriate end of the sensor cable to the tabs on the U type acquisition terminal and then plug the sensor cable into the sensor module connector Crimping sensor cables IMPORTANT You must use an RJ 22 crimping tool ...

Page 17: ... TA address modifier until the desired address number appears on the TA address modifier display 1 240 Press Enter The Active light flashes green The address is changed and the TA address modifier changes to the next address automatically Connect the TA address modifier to the next sensor and press Enter until the entire string is addressed IMPORTANT Sensors will not address if the cable is connec...

Page 18: ...COM1 on the TC 2 Turn on the address modifier power switch 3 Press the ESC button 4 Use the arrow buttons to change the address 5 Press Enter to select the next digit After you set the last digit press Enter 6 Press the arrow to select H C and then press Enter 7 When 96 appears in the address modifier display press Enter The address will be appear in the display 8 Press Enter When the ACTIVE lamp ...

Page 19: ...he BC COM1 on the BC Left side to either COM port on the TC Right side from COM2 of the last battery in string 1 or string 2 if you use two strings for each COM port TheTC COM1 and COM2 operate identically once the TC is addressed ...

Page 20: ...16 Wiring theTA TA 1 COM1 and COM2 act identically once they are addressed The last sensor in the string COM2 has a home run back to the right port on COM1 on the BC BC TC Last sensor in string ...

Page 21: ...17 Wiring multiple string sensors in series NOTE This wiring method uses the same COM port Wiring multiple string sensors in parallel NOTE This wiring method uses multiple COM ports ...

Page 22: ...DC 1W from the BC Wire 18 22AWG Red on left Black on right The BC IMPORTANT These terminals are at the far end of the terminal strip to the left of J1 Red on left Black on right MultipleTCs Power is daisy chained from one TC to another TC ...

Page 23: ...six section plug connects to the top of TC You can separate the current transducer which should be embedded in the cable of the positive pole of the battery string and fastened with a cable tie The direction indicated on the current transducer should be the same direction as battery charging current The arrow points away from terminal block ...

Page 24: ...th the positive and negative ends of the string Connect the positive end of the string to the most positive battery in the string Connect the negative end of the string to the most negative battery in the string Connect the ring terminal on top of the existing TA terminals ...

Page 25: ...irectly to the BC using an Ethernet RJ 45 Cat 5 6 cable Right click Ethernet Properties 2 In the Ethernet Properties window select Internet Protocol Version 4 TCP IP Properties and enter IP Address 192 168 0 1 the default the gateway of the unit Enter Subnet Mask 255 255 255 0 The default gateway is not required ...

Page 26: ...ntegrator tool 1 Make sure the unt is connected with an Ethernet cable and open the Integrator tool 2 Set IP Address to 192 168 0 105 and Port to 4007 3 Click OFF to turn on connect 4 String 1 appears once connected ...

Page 27: ...to configure 3 Choose the battery voltage 4 Choose the number of cells in the string 5 Set the capacity Amp hours and then click Apply Changing port settings 1 Click Parameters 2 In the Parameters section scroll through the list of editable parameters to locate and edit the port parameters you want to modify ...

Page 28: ...rs as follows NOTE The field to right is an editable field The icon to the left changes to once a change is made 4 Once all settings are edited click Write The following message appears when all parameters have been changed ...

Page 29: ...tings Parameters string information 1 Make sure Correction and Slope Correction are set to 1000 2 To correct enter 1 in each field for the correction and slope correction 3 Click Write 4 Click Read to confirm the change ...

Page 30: ... 1 Make sure the unit is connected with an Ethernet cable and then open a browser 2 Enter IP address 192 168 0 105 3 Enter 2022 in Password Configuring network connections The following is the Menu tab on the web Interface landing page ...

Page 31: ...m Maintain on the web Interface landing page Menu tab and then click Reset NOTE After you complete a change you will need to update the laptop connection parameters to reconnect to the BC NOTE You must use the new default gateway as the IP address in the laptop network parameters 4 Choose System Maintain on the web Interface landing page Menu tab and then click Reset ...

Page 32: ...e tested and click Test IR During the test each sensor light turns red 3 Enter 7 in the days field to perform the IR Test every 7 days Confirming IR values 1 Choose Monitoring Data on the web Interface landing page Menu tab to see Resistance Test results 2 Click Next Page to see data for the first 20 batteries Click Next Page again to see the remaining batteries in the target string 3 Use the Targ...

Page 33: ...st restart the FI to make further changes 2 Mailserver localhost Leave as the default if the FI is on the same PC as Celltraq Change to the Celltraq server IP 3 Server localhost 1433 Leave as the default if the FI is on the same PC as Celltraq Change to the Celltraq server IP 4 Password sasql2008 r2 Default or confirm in c program files apache software foundation apache tomcat 7 0 59 conf Server x...

Page 34: ...Franklin Interface and choose Run as Administrator The Franklin directory appears NOTE The Commission Site button remians grayed out until the site parameters are complete 2 Right click the directory FRANKLIN Add the BC site IP address ...

Page 35: ...31 3 Right Click Site Add Plant 4 Right click Plant to add strings Click Plant again to add additional strings ...

Page 36: ...confirm the Celltraq heirarchy is populated 3 When you have confirmed the Celltraq heirarchy is populated update the certificate file as follows Open the certificate file in Notepad Save and close You must restart the FI for changes to take effect 4 Return to the FI Click Settings and confirm that scanning has started ...

Page 37: ...nfig and expand the hierarchy to the string level 2 Choose Edit to open the Edit String screen 3 Confirm the Battery Type is correct If so the proc edure is finished If not got to the next step 4 Choose Edit to open the Choose Battery Specification screen ...

Page 38: ...r of the battery for which you want to enter specifications 7 If alarms or measurements exist for previous batteries clear them by choosing Clear Aalarms and then deleting the measurement history 8 Click Save to save the battery selection 9 To confirm the update click View and locate the string in the heirarchy The correct manufacturer and model number should be listed ...

Page 39: ...g and battery alert limits To correct alert limits click Edit to change measurements 3 Click Save when completed To edit additional measurements repeat the previous step Setting discharge limits String current String voltage Choose the Measurement drop down list Enter the limits Click Insert ...

Page 40: ... scanning is active Stop Scan is the only selection under Setting 3 Choose Debug The screen slowly populates 4 When the Email Sent section populates Information has downloaded to Celltraq The time stamp posts to the left of the Debug screen and the date and time data is sent to Celltraq 5 Open Celltraq and review the string and battery level data ...

Page 41: ...e and sending data to Celltraq you can modify the IP address to better resemble the site name 1 Click Config 2 Click the site 3 Click Overview 4 Click Edit Change the Name field to the name you prefer for the site 5 Enter the IP address in Description ...

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Page 44: ...167 000800 r1 ...

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