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6

 
 

 
 

 

DANGER
RISK OF ELECTRIC

SHOCK

   

DANGER

     

WARNING

 

 

The “

Mains power on” 

LED comes on to indicate that the board is working properly. 

The motor can be governed directly by the operator with man present 

(Manual)

 or by remote 

signals 

(Automatic) 

by means of the 

“Automatic – Off – Manual” 

buttons; (when the 

automatic button is pushed the related LED above the button lights and the control panel is 

ready to receive remote signals from the sensors and floats).  
The motor works in 

Automatic

 by means of the 

G1

 command that can be any clean contact 

(e.g. float or pressure switch). 
The min/max level is controlled by the sensor commands based on how the internal  

DIP-SWITCH 1 AND 2 

are set: 

1=ON   2=OFF 

› Emptying  

1=OFF   2=ON 

› Filling 

ATTENTION: it is dangerous to set both the dip-switches to on or off position: in first 
case the motor runs ever without level sensor deactivation; in second case the motor 

doesn’t start with any level. 
The sensor control input can also be used for the Start/Stop operations, closing the 

G1 control with a wire jumper and respectively connecting two controls (e.g. floats) 
between “Com-Min (Stop float)” and “Com-Max (Start float)” in place of the 3 
sensors. 

N.B.: When using this configuration the sensors alarm must be overriden by 
SETTING THE DIP-SWITCH 3 TO OFF POSITION, otherwise the “level alarm” LED for 

the min/max level will come on (based on the E/F setting) and the alarm output will 
be activated. 

3=ON   

› Level sensor alarm enabled  

3=OFF  

› Level sensor alarm disabled 

In the event the "Min/Max level" sensors are tripped

, the motor stops, the 

“LEVEL ALARM”

 

light comes on and the Alarm output relay is tripped.   

The sensitivity of the level sensors can be adjusted by means of the “SENS. SONDE” 
(SENSOR SENSITIVITY) Trimmer, based on the conductibility of the liquid in which 

they are immersed. By increasing the sensors sensitivity, correct functioning is also 
possible in the presence of liquid with poor conductivity.  

The green pilot light “

MOTOR ON

” indicates the functioning of the motor. 

 

If the Overload protection is tripped

, the motor stops and the red 

“PROTECTION ON”

 and 

“LEVEL ALARM”

 LED lights on . 

Push RESET to reset the alarm;

 

Check for the cause of the malfunction before restoring the motor to operation

 

The motor overload protection can be overridden by set the dip-switch 4: 
4=ON   

› Amperometric protection enabled: “PROTECTION ON” and “LEVEL ALARM” 

leds li motor stop + alarm output  

4=OFF   

› Amperometric protection disabled: “PROTECTION ON” led lighting 

without motor stop and without alarm output . In this manner the “PROTECTION ON” 

alarm LED is activated but the motor continues to run and the alarm output does not 
activate. 

The amperometric protection tripping current can be adjusted by means of the 
“CORRENTE MOTORE” (MOTOR CURRENT) Trimmer, based on the rated absorption of 

the motor; the adjustment can be made from a minimum of 2A to a maximum of 22A. 
(To determine Imax read In writing on chart model of the membrane).  
The cut-in delay time is fixed at 5 seconds and can be overridden during setting by 

bridging the “ ESC.TIM.TA” Jumper; 
 

GENERAL NOTES :

 

During the calibration for Over-Load Protection, start the motor 2-3 times to check the 
correct operating. 

5. STANDARD OPERATION 

Summary of Contents for Simplex-Up

Page 1: ...TION HANDBOOK SIMPLEX UP CONTROL PANEL FOR 1 ELECTRIC PUMP WITH CURRENT CONTROL Via Enrico Fermi 8 35020 Polverara PD Tel 049 9772407 Fax 049 9772289 www fourgroup it E mail info fourgroup it PR T FG0...

Page 2: ...ical connection pages 9 10 8 Level sensor emptying filling S R page 11 9 Regulation and calibration pages 12 13 10 Stop of the pump page 13 11 Lights and push buttons page 14 12 Maintenance page 14 13...

Page 3: ...rt them CAUTION The control panel must be connected by a qualified electrician in compliance with the electrical regulations in force CAUTION The electric pump or the motor and the panel must be conne...

Page 4: ...t our customer service Our units must be installed in sheltered well ventilated non hazardous environments and must be used at a maximum temperature of 40 C and minimum of 5 C DANGER WARNING the panel...

Page 5: ...ity adjustment Push buttons for operating motor in Automatic Off Manual modes Mains power on LED Alarm LED for min max water level Motor on LED Motor protection enabled LED Automatic LED this is on th...

Page 6: ...Min Max level sensors are tripped the motor stops the LEVEL ALARM light comes on and the Alarm output relay is tripped The sensitivity of the level sensors can be adjusted by means of the SENS SONDE...

Page 7: ...breaker measured in accordance with the regulations locally in force Line of motor power supply Connect the unit at ground before carrying out any other operation The voltage input corresponds to the...

Page 8: ...ANEL TO A WALL AS IN PICTURE N 1 WITH SCREWS AND SCREW ANCHOR USING THE HOLES ARRANGED IN THE BOX OR THE FIXING BRACKET IF PRESENT AFTER THE FIXING REMOVE EVERY PLASTIC OR METALLIC SURPLUS ex Pieces o...

Page 9: ...SIMPLEX UP T F3 2A MOTOR PROTECTION FUSE ESC TIM TA AMPEROMETRIC PROTECTION CUT IN DELAY TIME OVERRIDE JUMPER WITH JUMPER CONNECTED DELAY OVERRIDDEN INTERNAL DIP SWITCHES 1 ON 2 OFF EMPTYING 1 OFF 2 O...

Page 10: ...TECTION FUSE SIMPLEX UP M J3 J4 FASTON FOR START CAPACITOR DETAILS ESC TIM TA AMPEROMETRIC PROTECTION CUT IN DELAY TIME OVERRIDE JUMPER WITH JUMPER CONNECTED DELAY OVERRIDDEN INTERNAL DIP SWITCHES 1 O...

Page 11: ...closing of the G1 contact float pressure switch The motor is cut out by the sensors when the COM MIN contact opens The alarm output is also enabled FILLING Set the dip switches 1 OFF and 2 ON The mot...

Page 12: ...set the protection tripping current delay time by removing the ESC TIM TA JUMPER 9a REGULATION AND CALIBRATION EXAMPLE OF CALIBRATION FOR MOTORS FROM 2 to 22A Current Protection Regulator Set the curr...

Page 13: ...5a Reset the Protection Cut in Delay by REMOVING the ESC TIM TA JUMPER the delay is used to allow for the initial inrush currents At this point the protection is set and the control panel can be set f...

Page 14: ...D RESET THE WORKING PROTECTIONS WHEN PUSHED THE AUTOMATIC MODE IS ACTIVATED WHICH IS INDICATED BY THE GREEN LED THE BOARD IS READY TO RECEIVE SIGNALS FROM THE FLOATS PRESSURE SWITCHES OR SENSORS DANGE...

Page 15: ...es not cover damage caused by faulty electrical connections lack of adequate protection incorrect assembly incorrect use or any negligence in installing and operating the plant The WARRANTY is also vo...

Page 16: ...g European directives and with the national directives of actuation Machine 2006 42 CE European Directive 2006 95 CE Electromagnetic compatibility 2004 108 CE and the following technical rules EN 6143...

Page 17: ...17 CONFIGURATION 1 CONFIGURATION 2 NOT USE WITH DIRTY WATER 17a CONNECTION DIAGRAMS FOR SIMPLEX UP M...

Page 18: ...18 CONFIGURATION 3 CONFIGURATION 4 17b CONNECTION DIAGRAMS FOR SIMPLEX UP M...

Page 19: ...19 CONFIGURATION 1 CONFIGURATION 2 NOT USE WITH DIRTY WATER 17c CONNECTION DIAGRAMS FOR SIMPLEX UP T...

Page 20: ...20 CONFIGURATION 3 CONFIGURATION 4 17d CONNECTION DIAGRAMS FOR SIMPLEX UP T...

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