Fortex MPP1 Operating Manual Download Page 3 | Manualshive

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Contents:

MPP1 - DESCRIPTION ............................................................................................ 4

TECHNICAL DATA: ................................................................................................... 6

PLACEMENT OF TAPE FEEDER ON THE ASSEMBLING DESK ........................... 7

FEEDER STRAPPING ............................................................................................... 8

REEL HOLDERS ....................................................................................................... 9

STICK FEEDER ....................................................................................................... 10

MOUNTING OF THE DISPENSING HEAD .............................................................. 11

VACUUM PUMP ...................................................................................................... 12

USING THE VISION SYSTEM ................................................................................. 13

MAINTENANCE ....................................................................................................... 15

SERVICE .................................................................................................................. 15

DISPOSAL ............................................................................................................... 15

PACKING LIST ........................................................................................................ 16

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Summary of Contents for MPP1

Page 1: ...1 MPP1 PICK PLACE MANIPULATOR Operating manual Ver 2 4 ...

Page 2: ...tructure Do not install the manipulator in places with excessive dust and humidity For power supply use a suitable mains plug that complies with your local standards for power supply with a nominal voltage of 230 V and a frequency of 50Hz Switch off device is the power plug Power plug must always be accessible in case of an emergency Protect the charger from any physical or mechanical strain e g b...

Page 3: ...L DATA 6 PLACEMENT OF TAPE FEEDER ON THE ASSEMBLING DESK 7 FEEDER STRAPPING 8 REEL HOLDERS 9 STICK FEEDER 10 MOUNTING OF THE DISPENSING HEAD 11 VACUUM PUMP 12 USING THE VISION SYSTEM 13 MAINTENANCE 15 SERVICE 15 DISPOSAL 15 PACKING LIST 16 ...

Page 4: ...ion allows very gentle placing of larger components Integrated circuits Processors into the solder paste using the integrated vacuum switch Rotation of components can be regulated by a button on a manipulator head Effective lighting is also integrated in an assembling head Vision system makes assembly of small components like 0603 0402 and large like QFP much easier The captured image from the CCD...

Page 5: ...5 Optional accessories ...

Page 6: ...efore switching on the device make sure that all cables are connected correctly and that the vacuum hose is connected to both the pump and the manipulator Ground the device with an ESD cable included Plug the monitor vacuum pump and adapter into an electrical socket AC 230V Do not disconnect any cables disconnect the adapter or the vacuum pump from the socket while working with the manipulator Alw...

Page 7: ...pes of assembling had their respective feeders Reel holders can be attached to the feeders which is beneficial while feeding the tapes from the reels It increases the comfort of assembling and ensures continuous feeding of the components tape Once the work is finished it is possible to remove the reel holder along with the attached feeder at once or to replace it with another which ensures swift t...

Page 8: ...indow in front of the winding wheel and the bar using tweezers Carefully slide the strip forward until it appears in the separating window in front of the bar Grasp the foil and peel it to a length of 5 7 cm While foil is peeled strip in the channel is moving forward so make sure that the components do not pop out Drag the end of the foil under the bar in front of the winding wheels Stick the adhe...

Page 9: ...nt turn the shaft so that the safety pin gets into the cut out and then take out the shaft Insert the reels to the guide hole of holder Be careful about correct direction of tape unwinding from the reel Insert the shaft through the shaft hole and slide it over the reels till it fits into the smaller hole in the sidewall on the other side After moving the safety pin through the cut out turn the sha...

Page 10: ...ix the stick feeders to the assembling desk Press the safety hook as far as it goes Insert the stick feeder along with the sticks through the rear opening and insert both front and rear teeth under the metal plate Release the safety hook to fix the feeder Make sure it is fixed properly Feeding of the ICs Press the pinch pad of the dosing mechanism in the requested channel One piece of the IC will ...

Page 11: ...es under the M3 mounting screws heads Tighten the M3 mounting screws Insert the 10 ml cartridge into the holder so that the end of the dispensing nozzle is at the same height as the end of the assembling needle For a 5 ml cartridge also insert the spacer ring into the holder Fix the cartridge position by a safety screw Move the CCD camera to the front position so that the dispensing nozzle is loca...

Page 12: ...he spacing between the PCB holders to the width of the PCB If the size of the PCB allows it place more pieces on the work surface Vacuum pump Caution Use only the vacuum pump that is included in the delivery the pumps are specially adapted for use with manipulators Switch on the pump before starting the manipulator and switch it off after manipulator has been switched off Set the intensity of the ...

Page 13: ...nto the vertical axis of the assembling needle that s why it is installed in a small angle This can result in a slightly blurred image around the edges of the LCD display Technical data of Vision system CCD camera Viewing angle 78 CMOS sensor 1 4 8 Mpx Video resolution 1080p 30fps Full HD PC monitor Display dimensions 15 6 40 cm widescreen 16 9 Resolution 1366 x 768 px Dimensions with stand 378 x ...

Page 14: ... needle so that the end of the assembling needle stayed inside the suction cup Place the required number of assembled PCBs on the PCB holders Place your left hand on the left armrest your right hand put on the movable armrest and grasp the assembling head with your palm The thumb controls the rotation of the knob ie the component as well as the vertical movement of the assembling needle The conica...

Page 15: ...e to prevent them from sticking to the IC s pins Service In case of manipulator failure please contact the dealer or the device manufacturer Only original spare parts available from the manufacturer must be used for repair Do not repair in any case the manipulator yourself Disposal Dispose of the packaging in an environmentally friendly manner It is made of ecological materials which can either be...

Page 16: ...pc Rubber suction cup dia 3 5 mm 1 pc Rubber suction cup dia 6 4 mm 1 pc Vacuum pump with the control valve and hose 1m 1 pc ESD cable with crocodile clip 1 pc Adapter 230 V 12 V 1 pc PC monitor HDMI cable power cord 1 pc Operating manual 1 pc Warranty 1 pc Optional accessories Volume Packed Tape feeder Tape feeder combined Reel holder Reel holde combined IC feeder IC feeder Assembling needle code...

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