Forney 85620 Operating Manual Download Page 8

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pressure used. All hoses, fittings, etc. should be in good condition.

•  Do not stand in front of or put your head or face in front of a cylinder valve outlet when opening the valve.
•  If a cylinder is not in use or connected for use, keep a valve protection cap in place to protect the valve.
•  Keep cylinders upright and securely chain them to a fixed support to prevent tipping.
•  Keep cylinders away from areas where they may be subjected to physical damage or accidentally struck. Keep them 

a safe distance from any source of flame, sparks, or heat.

•  Do not weld or cut in an area where the air may contain flammable dust (such as grain dust), gas, or liquid vapors 

(such as gasoline).

•  Do not handle hot metal, such as the workpiece or electrode stubs, with bare hands.
•  Wear leather gloves, heavy long sleeve shirt, cuffless pants, high-topped shoes, helmet, and cap. As necessary, use 

additional fire-resistant protective clothing to cover and protect the upper and lower body. Hot sparks or metal can 

lodge in rolled up sleeves, pant cuffs, or pockets. Sleeves and collars should be kept buttoned and pockets eliminated 

from the shirt front.

•  Have fire extinguisher equipment handy for immediate use. A portable chemical fire extinguisher, type ABC, is 

recommended.

•  Wear ear plugs when welding overhead to prevent spatter or slag from falling into ear.
•  Make sure welding area has a good, solid, safe floor, preferably concrete or masonry, not tiled, carpeted, or made of 

any other flammable material.

•  Protect flammable walls, ceilings, and floors with heat resistant covers or shields.
•  Check welding area to make sure it is free of sparks, glowing metal or slag, and flames before leaving the welding 

area.

•  Wear garments free of oil or other flammable substances such as leather gloves, thick cotton shirts with no synthetic 

materials, cuffless trousers, closed toed shoes. Keep long hair pulled back.

•  Remove any combustibles such as lighters and matches before doing any welding.
•  Follow requirements in OSHA and NFPA for hot work and have an extinguisher nearby.

High Frequency Radiation

•  High Frequency (H.F) can interfere with radio navigation, safety services, computers and communication equipment.
•  It is the user’s responsibility to have a qualified electrician promptly correct any interference problem resulting from the 

installation. Electrician should regularly check and maintain installation.

•  Stop using the equipment if notified by the FCC about interference.
•  Keep H.F. source doors and panels tightly shut and keep spark gaps at correct setting.

Arc Welding

• 

Computers and computer driven equipment can be harmed with electromagnetic energy.

• 

Be sure all equipment is compatible with electromagnetic energy.

• 

Keep welding cables short to reduce interference.

• 

Follow manual to install and ground machine.

• 

If interference continues, shield the work area or move the welding machine.

  WARNING: ELECTRIC SHOCK CAN KILL! 

To reduce the risk of death or serious injury from shock, read, 

understand, and follow the safety instructions. In addition, make certain that anyone else who uses this welding 
equipment, or who is a bystander in the welding area understands and follows these safety instructions as well.

IMPORTANT! TO REDUCE THE RISK OF DEATH, INJURY, OR PROPERTY DAMAGE, DO NOT 

ATTEMPT  OPERA TION 

of this welding equipment until you have read and understand the following safety summary.

• 

Do not, in any manner, come into physical contact with any part of the welding current circuit. The welding current 

circuit includes:
a.  the workpiece or any conductive material in contact with it,
b.  the ground clamp,
c.  the electrode or welding wire,

Electric Shock

Summary of Contents for 85620

Page 1: ...ITEM 85620 REV 01 27 2022 SPOOL PRO HORNET SG 250 OPERATING MANUAL ENGLISH...

Page 2: ...eating the best solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney cust...

Page 3: ...epair or replace defective products at no charge to you When you call Forney s Technical Service department you will speak to a trained product and application expert Forney s primary goal is to get y...

Page 4: ...ON 10 ADDITIONAL WARNINGS 10 GETTING TO KNOW YOUR SPOOL GUN 11 DESCRIPTION 11 WELDER LAYOUT AND CONTROLS 11 12 INSTALLING THE SPOOL GUN ASSEMBLY 12 GAS CYLINDER AND REGULATOR CONNECTION 13 INSTALLING...

Page 5: ...3 9353 Fax 305 443 7559 www aws org AWS A6 0 WELDING AND CUTTING CONTAINERS WHICH HAVE HELD COMBUSTIBLES Obtainable from the American Welding Society 550 NW Le Jeune Road Miami FL 33126 Telephone 800...

Page 6: ...is recommended Personal Protection Welding processes of any kind can be dangerous not only to the operator but to any person situated near the equipment if safety and operating rules are not strictly...

Page 7: ...rea unless it is being ventilated or the operator and anyone else in the area is wearing an air supplied respirator Stop welding if you develop momentary eye nose or throat irritation as this indicate...

Page 8: ...oil or other flammable substances such as leather gloves thick cotton shirts with no synthetic materials cuffless trousers closed toed shoes Keep long hair pulled back Remove any combustibles such as...

Page 9: ...POWER CABLE are exposed to any form of atmospheric precipitation or salt water spray Do not carry coiled welding cables around shoulders or any other part of the body when they are plugged into the we...

Page 10: ...rom walls or similar obstructions that could restrict natural air flow for cooling Since the inhalation of welding fumes can be harmful ensure that the welding area is effectively ventilated See the S...

Page 11: ...the perfect settings with ease Spool Gun Layout and Controls 1 Spool Gun Trigger On Off spool gun control initiates wire feed gas flow and arc 2 Wire Feed Speed Adjustment Knob Allows the user to adju...

Page 12: ...re that your power supply or welding machine is turned off Step 3 Ensuring proper alignment thread the machine end of the spool gun power cable into the Euro Connect receptacle on the front of your we...

Page 13: ...s occurred pull the knob away from the spool gun This will remove the knob and the wire spool cover Gas Cylinder and Regulator Connection The gas cylinder not supplied should be located near the rear...

Page 14: ...ke lock 9 downward into the locking notch Step 3 Install welding wire spool Step 2 Move the spool brake to the locked position Slide the spool brake lock 9 forward away from the wire spool housing unt...

Page 15: ...feed wire until wire protrudes out of the outlet guide near the drive system Step 4 Unlock spool brake Rotate the spool brake lock upward out of the locking notch Release spool brake lock Spring forc...

Page 16: ...e upper groove of the drive roller Apply drive tension by rotating the drive tension knob G clockwise until snug TIP More tension is not better Use as little drive tension as possible while still feed...

Page 17: ...talled in the spool gun the top of the drive roll will display either 0 035 or 0 047 The number that is present represents the size of the top groove on the drive roll If using 0 030 or 0 035 welding...

Page 18: ...FIRE RESISTANT WELDING GLOVES HEAVY LONG SLEEVED SHIRT CUFF LESS PANTS HIGH TOPPED SHOES AND A WELDING HELMET Some experience is required to adjust and use a MIG welder In MIG welding two parameters a...

Page 19: ...ing machine manufacturer s instructions The following machine settings are to be used as baseline data User experimentation and practice is encouraged to learn the true capabilities of your welder bec...

Page 20: ...5 290 16 GA 15 5 340 14 GA 16 5 370 12 GA 17 5 425 1 8 25 450 3 16 25 500 1 4 28 5 550 3 8 29 600 0 035 22 GA 13 5 150 20 GA 13 5 180 18 GA 14 220 16 GA 15 250 14 GA 15 270 12 GA 17 325 1 8 25 410 3...

Page 21: ...l When MIG welding aluminum with a spool gun it is very important that the user push rather than pull the weld This ensures adequate shielding gas coverage for the weld zone and will dramatically impr...

Page 22: ...lowing the wire to pass through it smoothly Always use a contact tip that is stamped one size larger in diameter than the welding wire it will be used with 1 If the wire burns back into the tip remove...

Page 23: ...om the AC power source touch the probes of an ohmmeter or continuity tester to the end of the contact tip and the outside of the nozzle If there is any continuity at all the nozzle is shorted Clean or...

Page 24: ...een trigger and wire feed Slope set too high Turn slope of motor down Only applies to models that have adjustable slope Birdsnesting Wire is not aligned with torch neck inlet guide Ensure that the wel...

Page 25: ...ctive and extremely difficult to melt Wrong shielding gas Always use 100 pure Argon shielding gas when welding aluminum Not enough shielding gas Ensure that gas cylinder is fully open Set flow meter t...

Page 26: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Page 27: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Page 28: ...Forney Industries Inc 2057 Vermont Drive Fort Collins CO 80525 1 800 521 6038 www forneyind com...

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