Ford POWER STROKE 2013 Manual Download Page 1

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DC3J 19A285 AA

August 2012

First Printing

Diesel Supplement

Power Stroke

Litho in U.S.A.

fordowner.com

ford.ca

2013

Diesel

Supplement

Summary of Contents for POWER STROKE 2013

Page 1: ...DC3J 19A285 AA August 2012 First Printing Diesel Supplement Power Stroke Litho in U S A fordowner com ford ca 2013 Diesel Supplement ...

Page 2: ... this publication was correct at the time of going to print In the interest of continuous development we reserve the right to change specifications design or equipment at any time without notice or obligation No part of this publication may be reproduced transmitted stored in a retrieval system or translated into any language in any form by any means without our written permission Errors and omiss...

Page 3: ...s very important that you read and thoroughly familiarize yourself and others operating the vehicle with this guide A special procedure for turning off the diesel engine is in the Starting and Stopping the Engine chapter It is important to read and understand this material in order to maintain the best service life for your engine This supplement will acquaint you with the Power Stroke diesel engi...

Page 4: ... fuel conditioner module DFCM primary filter with an electric fuel pump and water drain an engine mounted secondary fuel filter a fuel injector for each cylinder 8 total a high pressure fuel pump a high pressure fuel rail for each cylinder bank 2 total and numerous high pressure pipes from the high pressure pump to the rails and rails to the injectors The DFCM acts as a primary fuel filter water s...

Page 5: ...rmance characteristics persist for an extended period or either the service engine soon or powertrain malfunction reduced power electronic throttle control light is illuminated seek service from your authorized dealer Lubrication system It is important to change the engine oil at the recommended service intervals to maintain oil viscosity Extending the oil and filter change interval beyond the rec...

Page 6: ...er to the Special operating conditions section for more information about coolant additives and coolant change intervals Operating the engine with insufficient coolant and or coolant additive can cause severe engine damage Selective catalytic reduction SCR system Your vehicle is equipped with a selective catalytic reduction SCR system to help reduce emission levels of oxides of nitrogen from the e...

Page 7: ...ps will illuminate when you start your vehicle to make sure they work If any lamps remain on after starting your vehicle refer to the respective system warning lamp for further information Note Some warning indicators appear in the information display and function the same as a warning lamp but do not display when you start your vehicle A 60 70 80 90 100 0 20 4 0 60 100 1 2 0 14 0 1 6 0 0 10 20 30...

Page 8: ...r is drained while the engine is running or the vehicle is moving Note Air will enter into the fuel system if the DFCM is drained while the system is running The engine will not operate properly if air enters the system During refueling it is possible for water contaminated diesel fuel to be pumped into your tank Your vehicle s fuel system is equipped with a fuel filter water separator to remove w...

Page 9: ...When starting the engine in extremely cold temperatures 15 F 26 C it is recommended to allow the engine to idle for several minutes before driving the vehicle Make sure the gearshift lever is in P Park and the parking brake is fully set before you turn the key Do not press the accelerator during starting Cold Weather Starting WARNING Do not use starting fluid such as ether in the air intake system...

Page 10: ...wn your engine when it has been idling in P Park or N Neutral for five minutes parking brake set or 15 minutes parking brake not set When the engine idle shutdown process has started A chime sounds and the information display will show ENGINE TURNS OFF IN 30 seconds and start counting down The 5 or 15 minute timer can be restarted by changing the position of the accelerator pedal brake pedal or th...

Page 11: ...then does not restart If you have been using biodiesel you may need to use a fuel with lower biodiesel content try another brand or discontinue using biodiesel Do not use alcohol based additives to correct fuel gelling This may result in damage to the fuel injectors system Use the proper anti gel performance improver product as listed in the Technical Specifications section in the Capacities and S...

Page 12: ...the proper coolant solution at the concentration recommended to protect the engine against damage from freezing Try to keep the fuel tank full as much as possible at the end of operation to prevent condensation in the fuel system Make sure you use proper cold weather engine oil and that it is at its proper level Also if necessary make sure to follow the engine oil and filter change schedule found ...

Page 13: ... configured even if ordered from the factory See your authorized dealer for required upfitting Operation in Snow and Rain Vehicle operation in heavy snowfall or extreme rain conditions may feed excessive amounts of snow water into the air intake system This could plug soak the air filter with snow and may cause the engine to lose power and possibly shut down The following actions are recommended a...

Page 14: ... the fuel injection system Engine Block Heater If Equipped Refer to the Starting and Stopping the Engine chapter in your Owner s Manual Rapid Heat Supplemental Heating System If Equipped Note Additional aftermarket electrical loads operated during engine warm up may impact the performance of the rapid heat supplemental heater The optional rapid heat feature is an electrically powered device that i...

Page 15: ...l fuels containing up to 20 biodiesel also known as B20 These fuels should meet either the ASTM D975 diesel or the ASTM D7467 B6 B20 biodiesel industry specifications should be used Outside of North America use fuels meeting EN590 or equivalent local market standard Using low sulfur diesel fuel 16 500 ppm or high sulfur diesel fuel greater than 500 ppm in the 6 7L diesel engine will cause certain ...

Page 16: ...e aftertreatment system potentially rendering the vehicle inoperable Vehicles with engines configured for use with high sulfur diesel fuel will only be made available for sale in countries where ULSD fuel is generally not available or mandated by the government Vehicles originally sold in a ULSD fuel market that are subsequently exported to non ULSD fuel markets will need to be retrofitted at the ...

Page 17: ...el B5 Refer to the Special operating conditions section under the Schedule Maintenance chapter for more information about oil change intervals and other maintenance when operating on biodiesel Look for a label on the fuel pump to confirm the amount of biodiesel contained in a diesel fuel Biodiesel content is often indicated with the letter B followed by the percent of biodiesel in the fuel For exa...

Page 18: ... 0L diesel engines in Ford vehicles FUELING TIPS WARNING Do not use starting fluid such as ether or gasoline in the diesel air intake system Such fluids can cause immediate explosive damage to the engine and possible personal injury Truck stops have pumps and nozzles designed for larger heavy duty trucks When refueling at truck stops if the nozzle shuts off repeatedly when refueling wait 5 10 seco...

Page 19: ...y removing the fuel filler cap Otherwise fuel may spray out and injure you or others WARNING If you do not use the proper fuel filler cap excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision which may result in possible personal injury Note If you must replace the fuel filler cap replace it with a fuel filler cap that is designe...

Page 20: ...tomatically be displayed in the message center when the DEF level is low and needs to be refilled When you see this message you should refill your tank See the Information displays chapter of your Owner s Manual for information display functions For instructions on refilling your DEF tank see Filling the DEF tank in the Fuel and Refueling chapter DEF warning messages and vehicle operations WARNING...

Page 21: ...al Protection Agency EPA Within a certain number of miles kilometers to empty speed will be limited upon vehicle restart Prior to this occurring a message will appear in the message center Further vehicle operation without refilling your DEF tank will cause the engine to enter an idle only condition This will only occur upon vehicle refueling or extended idle and will be indicated by a message in ...

Page 22: ...l exhaust fluid None In 99 Miles 159 km Speed Limited to 50 MPH 80 km h Exhaust Fluid Empty Approximately 99 Miles 159 km left before exhaust fluid tank is empty Refill exhaust fluid None Speed Limited to 50 MPH 80 km h Upon Restart Exhaust Fluid Empty 0 Miles 0 km exhaust fluid tank is empty Refill exhaust fluid None Speed Limited To 50 MPH 80 km h Exhaust Fluid Empty Vehicle restarted with exhau...

Page 23: ...sted Actions Vehicle Actions Engine Idled See Owner s Manual Exhaust Fluid Empty This occurs when the exhaust fluid is empty and The vehicle s diesel fuel tank is refueled or the engine is shut off for 10 minutes or the engine is idling with the parking brake engaged for 60 minutes Refill exhaust fluid Engine is limited to idle ONLY Fuel and Refueling 22 2013 Diesel 67l Supplement 1st Printing USA...

Page 24: ...blue capped filler port located next to the diesel fuel fill inlet The tank can be filled using a nozzle at a DEF filling station similar to fuel fill or using a DEF bottle with a spout Motorcraft DEF bottles are recommended as they are designed to be spill proof and will stop the flow of DEF when the tank is full Other aftermarket bottles can be used but they should have a seal on the spout and a...

Page 25: ...DEF tank in cold climates see Filling the DEF tank in cold climates later in this section DEF bottle fill with spout The following procedure applies to Motorcraft DEF or similar DEF bottles for other brands or bottle types refer to the instructions on the bottle label 1 Remove the cap from the DEF container Remove the spout from the bottle and insert the straw end into the bottle Ensure that the a...

Page 26: ...eal on the spout is completely seated into the DEF filler port 4A While filling the fluid level in the bottle will continually drop 4B When the DEF tank is full the fluid level in the bottle will stop dropping indicating the fluid has stopped flowing Fuel and Refueling 25 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 27: ...9 Wipe away any DEF that has spilled on painted surfaces with water and a damp cloth DEF filling station nozzle fill Filling the DEF tank using a nozzle is similar to a normal fuel fill The nozzle will shut off automatically when the tank is full Do not continue to fill the tank as this may cause spilling and overfill the tank which can cause damage Note Some filling station nozzles may prevent fi...

Page 28: ...ed upon restart Prior to this occurring a message will appear in the message center Further vehicle operation without replacing contaminated DEF will cause the engine to enter an idle only condition This will only occur upon vehicle refueling vehicle idling in park for 1 hour or engine shutdown for 10 minutes or more and will be indicated by a message in the message center indicating required acti...

Page 29: ...or the given distances traveled under various driving conditions and when using the PTO Your usage may vary depending on driving style trailer towing loaded vehicle weight weather idle time PTO usage etc Pick up 3 31 axle ratio Driving style Trailer towing aggressive or city driving Normal driving Steady highway driving DEF usage 4100 miles 6598 km 7100 miles 11426 km 7100 miles 11426 km 9600 mile...

Page 30: ...way driving DEF usage 1100 miles 1770 km 4100 miles 6598 km 4100 miles 6598 km 6300 miles 10139 km 6300 miles 10139 km 7900 miles 12714 km Chassis cab non PTO Driving style Trailer towing aggressive or city driving Normal driving Steady highway driving DEF usage 1700 miles 2736 km 4700 miles 7564 km 4700 miles 7564 km 7800 miles 12553 km 7800 miles 12553 km 9300 miles 14967 km Chassis cab with PTO...

Page 31: ... draining the DFCM Fuel may ignite if the separator is drained while the engine is running or vehicle is moving Note Air will enter into the fuel system if the DFCM is drained while the system is running The engine will not operate properly if air enters the system Note With fuel tank levels above 3 4 tank it may be necessary to loosen the bowl 3 turns before opening the drain This will actuate an...

Page 32: ...tart monitor the message center If it disappears and does not re appear after the engine has fully warmed up the low fuel pressure message is most likely caused by waxed or gelled fuel Do not use alcohol based additives to correct fuel gelling This may result in damage to the fuel injectors systems Use an anti gel additive as listed in the Capacities and Specifications chapter The customer warrant...

Page 33: ...nd or fuel injection system damage Refer to the scheduled maintenance information of this supplement for more information Refer to Motorcraft part numbers in the Maintenance chapter for the fuel filter replacement part number This part number includes filters and seals for both the engine mounted and frame mounted filters Removal DFCM filter The DFCM filter is located in the lower portion of the D...

Page 34: ...if the filter bowl is not tightened to the mechanical stop The system will need to be purged of air after removal changing of the filter See Purging air from the fuel system after DFCM and engine mounted fuel filter replacement following Removal Engine mounted fuel filter The engine mounted fuel filter is a plastic disposable cartridge To remove it do the following 1 Disconnect both fuel lines by ...

Page 35: ...he ignition key to on for 30 seconds then turn it to off Do this a total of six times in a row to purge any trapped air from the fuel system After filter service a no start or rough running engine may indicate that air is entering the system through the filter bowl seal or drain Make sure the drain is tight and the filter bowl has been tightened to the mechanical stop DIESEL EXHAUST SYSTEM OXIDATI...

Page 36: ...structed may result in a clogged DPF If your DPF fills beyond what can be safely regenerated active regeneration and OCR will be disabled This could cause irreversible damage to the DPF requiring service and possible replacement that may not be covered by your warranty Once the DPF is full of exhaust particles the engine control module will command the exhaust system to clean the DPF through a pro...

Page 37: ...to perform regeneration of the DPF cleaning while at idle stationary then OCR operator commanded regeneration will need to be performed See Operator commanded regeneration OCR following Operator Commanded Regeneration OCR if equipped If your vehicle is operated with significant stationary operation low speed drive cycles less then 25 mph short drive cycles a drive time is less than 10 15 minutes o...

Page 38: ...e sure all fluids are at proper levels Make sure that the louvers holes located at the tip of the exhaust are also clear of any obstructions as they are used to introduce fresh air into the tailpipe to cool the exhaust gas as it leaves See Exhaust under the Cleaning chapter for more information How to start operator commanded regeneration OCR WARNING Stay clear of exhaust tip during regeneration Y...

Page 39: ...re what is being asked by each prompt contact your authorized dealer The display will confirm the operation has started and when it has finished You can also drive to clean the filter See Active regeneration earlier in this chapter The service engine soon light will illuminate and the following messages EXH OVERLOADED CLEAN Y N REDUCED ENGINE POWER will appear when the system is at the point of ov...

Page 40: ...ed by each prompt contact your authorized dealer The display will confirm the operation has started and when it has finished You can also drive to clean the filter See Active regeneration earlier in this chapter The service engine soon light will illuminate and the following messages Exhaust Filter Overloaded Reduced Engine Power or Reduced Engine Power will appear when the system is at the point ...

Page 41: ...during the regeneration process The DPF may need to be removed for ash cleaning at approximately 120 000 miles 193 000 km or greater actual mileage can vary greatly depending upon engine vehicle operating conditions and replaced with a new or remanufactured ash cleaned part The filter may need to be replaced at approximately 250 000 miles 400 000 km depending upon engine vehicle operating conditio...

Page 42: ...y Note Additions of aftermarket devices or modifications to the exhaust system can reduce the effectiveness of the exhaust system as well as cause damage to the exhaust system and or engine These actions may also affect the vehicle s warranty See the Warranty Guide for more information The diesel resonator tail pipe assembly is a uniquely functioning device that accompanies the Oxidation Catalyst ...

Page 43: ...tem can result in reduced engine power and the illumination of the service engine soon light NOISE EMISSIONS WARRANTY PROHIBITED TAMPERING ACTS AND MAINTENANCE On January 1 1978 Federal regulation became effective governing the noise emission on trucks over 10 000 lbs 4 536 kg GVWR Gross Vehicle Weight Rating The following statements concerning prohibited tampering acts and maintenance and the noi...

Page 44: ...nsumption perform the following checks a plugged or disconnected air inlet system or engine air filter element water in the fuel filter water separator a clogged fuel filter contaminated fuel air in the fuel system due to loose connections an open or pinched sensor hose check engine oil level wrong fuel or oil viscosity for climactic conditions If these checks do not help you correct the engine pe...

Page 45: ...ss brake and transmission wear and tear This feature is integrated with the tow haul mode feature When tow haul mode is switched on the integrated engine braking feature will also be active For more information on tow haul see Automatic transmission operation in the Owner Manual Brakes 44 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 46: ...0 Dual Rear Wheel DRW Chassis Cab 3 73 4 10 24500 11113 F 350 Dual Rear Wheel DRW Pick up 3 73 30500 13835 F 450 Chassis Cab 4 10 26000 11793 4 30 30000 13608 F 450 Pick up 4 30 33000 14969 F 550 17500 18000 lb GVWR 4 10 26000 11793 4 30 35000 15875 F 550 19000 19500 lb GVWR 4 88 26000 11793 4 88 35000 15875 Requires optional GCWR package Towing 45 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 47: ...ssenger s side of the instrument panel Open the front passenger door and remove the small access panel The switch has a red button on top of it To reset the switch 1 Turn the ignition off 2 Check the fuel system for leaks 3 If no leaks are apparent reset the switch by pushing in on the reset button 4 Turn the ignition on 5 Wait a few seconds and return the key to off 6 Make another check for leaks...

Page 48: ...dure and refer to your Owner s Manual for the proper method of jump starting RUNNING OUT OF DEF DIESEL EXHAUST FLUID If your vehicle runs out of DEF it will enter into a speed limited mode and can also enter into an idle only mode Normal vehicle operation will not resume until DEF is refilled See the Selective Catalytic Reduction SCR System section in the Fuel and Refueling chapter for more inform...

Page 49: ...m coolant reservoir primary high temperature cooling system G Power steering fluid reservoir H Engine oil fill I Engine mounted fuel filter assembly J Secondary cooling system coolant reservoir K Air filter assembly L Air filter restriction gauge M Windshield washer fluid reservoir M E B C E G J K L F D A H I Maintenance 48 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 50: ...ce then turn off the engine and open the hood 3 Allow at least 20 minutes after engine shutdown to ensure that the oil contained in the upper parts of the engine has returned to the oil pan 4 Protecting yourself from engine heat pull out the dipstick wipe it clean and reinsert fully 5 Read oil level on both sides of dipstick and use highest level reading for the actual engine oil level 6 Maintain ...

Page 51: ... 2 For biodiesel grades B6 B20 usage use SAE 5W 40 or SAE 15W 40 API CJ 4 An engine block heater is recommended at temperatures below 10 F 23 C The American Petroleum Institute API service symbol is used to identify the proper engine oil for your engine The API service symbol will be included on the oil container you purchase The API displays the oil performance category in the top half of symbol ...

Page 52: ... pan drain plug and wait for the oil to drain Note The oil pan drain plug only requires 1 4 turn to removal install A 3 8 inch socket drive may be used to assist with removal installation but be careful not to over tighten the plug during installation 2 Replace the filter 3 Reinstall the oil pan drain plug 4 Refill the engine with new oil For the proper capacity see Capacities and Specifications c...

Page 53: ...ed interval the engine or secondary coolant reservoir may become low or empty If either reservoir is low or empty add coolant to the reservoir s Refer to Engine and secondary cooling system refill procedure in this chapter Note The engine coolant should be between the MIN and MAX marks within the COLD FILL RANGE as listed on the engine coolant reservoirs Note Coolant expands when it is hot The lev...

Page 54: ... If the engine coolant is clear and uncontaminated this color change does not indicate the engine coolant has degraded nor does it require the engine coolant to be drained the system to be flushed or the engine coolant to be replaced DO NOT MIX different colors or types of coolant in your vehicle Only use prediluted engine coolant that meets Ford specification Mixing of engine coolants may harm yo...

Page 55: ...or of a vehicle with an overflow system follow these steps to add engine coolant 1 Turn the engine off and let it cool 2 When the engine is cool wrap a thick cloth around the coolant pressure relief cap on the coolant reservoir a translucent plastic bottle Slowly turn cap counterclockwise until pressure begins to release 3 When you are sure that all the pressure has been released use the cloth to ...

Page 56: ...E as listed on the reservoir 6 Reinstall the pressure relief cap 7 Start and run the engine at 2 000 rpm for 2 minutes 8 Shut engine off and remove the pressure relief cap as previously outlined 9 If required add prediluted engine coolant to the coolant reservoir until the coolant level is within the COLD FILL RANGE as listed on the reservoir 10 Engine cooling system Repeat Step 5 until the coolan...

Page 57: ... capacity To find out how much fluid your vehicle s cooling system can hold refer to the Capacities and Specifications chapter Severe climates If you drive in extremely cold climates It may be necessary to have a Ford authorized dealer increase the coolant concentration above 50 A coolant concentration of 60 will provide improved freeze point protection Engine coolant concentrations above 60 will ...

Page 58: ...e contamination the corrosion inhibitor additive strength is sufficient no action is required If the report results as insufficient does not pass the corrosion inhibitor additive strength of the coolant is too low If the ENGINE COOLING SYSTEM corrosion inhibitor additive strength is low add 48 fluid oz of Motorcraft Specialty Orange Engine Coolant Revitalizer If the SECONDARY COOLING SYSTEM corros...

Page 59: ...arted and should normally decrease after driving for a short time AIR FILTER RESTRICTION GAUGE AND AIR FILTER REPLACEMENT WARNING To reduce the risk of vehicle damage and or personal burn injuries do not start your engine with the air filter removed and do not remove it while the engine is running Note Vehicle operation in heavy snowfall or extreme rain conditions may feed excessive amounts of sno...

Page 60: ...derhood air filter restriction gauge to determine when the air filter element needs to be changed After installation of the new filter element reset the gauge by pressing the reset button on top of the gauge The following actions are recommend after operating the vehicle up to 200 miles 320 km in heavy snowfall or extreme rain Snow At the earliest opportunity open the hood and clear all the snow a...

Page 61: ... air flow sensor electrical connector on the air inlet tube This connector will need to be unplugged Unlock the locking clip on the connector then squeeze and pull the connector off of the air inlet tube 2 Release the four clamps that secure the cover to the air filter housing Push the air filter cover forward away from you and up slightly to release it 3 Remove the air filter element from the air...

Page 62: ...eated paper filter traps both sides of the vertical partition of the air box 6 Replace the air filter housing cover and secure the clamps Be careful not to crimp the filter element edges between the air filter housing and cover and ensure that the tabs on the edge are properly aligned into the slots 7 Reconnect the mass air flow sensor electrical connector to the inlet tube Make sure the locking t...

Page 63: ... or N Neutral in order for the starter to operate Try operating the starter switch several times Should the switch be corroded this operation may clean the contacts or make the switch temporarily operable until you can reach the dealer If all electrical connections are tight and you need assistance to start refer to Jump starting in the Roadside Emergencies chapter of your Owner s Manual If engine...

Page 64: ...oading in the event of a circuit malfunction resulting in severe vehicle damage or personal injury due to fire Burned out or blown fuses usually indicate an electrical short circuit although a fuse may occasionally burn out from vibration Insert a second fuse If this fuse immediately burns out and you cannot locate the cause return your vehicle to your dealer for a circuit check Refer to the Owner...

Page 65: ...e Do not spray a hot engine with cold water to avoid cracking the engine block or other engine components Spray Motorcraft Engine Shampoo and Degreaser ZC 20 on all parts that require cleaning and pressure rinse clean Never wash or rinse the engine while it is running water in the running engine may cause internal damage Cover the highlighted areas to prevent water damage when cleaning the engine ...

Page 66: ...e diesel oxidation catalytic converter and or the diesel particulate filter DPF The diesel oxidation catalytic converter and or the DPF heats up to a high temperature after only a short period of engine operation and can stay hot even after the engine is turned off Failure to follow these instructions may result in personal injury The visible holes in the exhaust tip and the holes under the shield...

Page 67: ...907 Air filter FA 1902 Fuel filter kit 2 included engine and frame rail mounted FD 4615 Battery 2 Required BXT 65 750 Always use the authorized Motorcraft air filter or an equivalent replacement part Failure to use the correct air filter may result in severe engine damage Capacities and Specifications 66 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 68: ...12 Engine coolant additive secondary cooling system 16 fl oz 473 mL per addition if required Engine coolant secondary cooling system 11 7 quarts 11 1L Motorcraft Orange Antifreeze Coolant Prediluted VC 3DIL B US CVC 3DIL B Canada WSS M97B44 D2 Engine oil includes filter change 13 0 quarts 12 4L Motorcraft Motor Oil SAE 10W30 Super Duty Motorcraft Motor Oil SAE 15W40 Super Duty Motorcraft Motor Oil...

Page 69: ...aft Cetane Booster Performance Improver PM 22 A US PM 22 B Canada Anti Gel Performance Improver Motorcraft Anti Gel Performance Improver PM 23 A US PM 23 B Canada Fuel tank Pick up regular cab long box and all short box 26 gallons 98 4L Fuel tank Pick Up long box except regular cab 37 5 gallons 142 0L Fuel tank Chassis cab midship 28 gallons 106 0L Fuel tank Chassis cab aft of axle 40 gallons 151 ...

Page 70: ...tanks 40 gallon 151 4L and 28 gallon 106 0L Automatic transmission fluid Refer to Owner s Manual Use only the recommended coolant for topping off and coolant changes Using any other coolant may result in vehicle damage Capacities and Specifications 69 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 71: ...ehicle at Your Dealership Factory Trained Technicians Service technicians participate in extensive factory sponsored certification training to help them become experts on the operation of your vehicle Ask your dealership about the training and certification their technicians have received Genuine Ford and Motorcraft Replacement Parts Dealerships stock Ford Motorcraft and Ford authorized branded re...

Page 72: ...nge Never exceed one year or 10000 miles 16000 kilometers between oil change intervals Your vehicle is very sophisticated and built with multiple complex performance systems Every manufacturer develops these systems using different specifications and performance features That is why it is important to rely upon your dealership to properly diagnose and repair your vehicle Ford Motor Company has rec...

Page 73: ...ations are provided in the Owner s Guide Any adverse condition should be brought to the attention of your dealer or qualified service technician as soon as possible for the proper service advice The owner maintenance service checks are generally not covered by warranties so you may be charged for labor parts or fluids used Check Every Month Engine air filter restriction gauge Fuel filter water sep...

Page 74: ... levels fill if necessary Windshield for cracks chips or pits For oil and fluid leaks Washer spray and wiper operation Brake coolant recovery reservoir automatic transmission power steering and window washer If your vehicle is equipped with a temporary mobility kit check the tire sealant expiration Use By date on the canister Replace as needed Be sure to ask your dealership service advisor or tech...

Page 75: ...Scheduled Maintenance 74 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 76: ...s it is provided as a guideline only Actual engine oil change intervals depend on several factors and generally decrease with severity of use When to expect the OIL CHANGE REQUIRED message Miles km Vehicle use and examples 7500 10000 12000 16000 Normal Normal commuting with highway driving No or moderate load or towing Flat to moderately hilly roads No extended idling 5000 7499 8000 11999 Severe M...

Page 77: ...nsion tie rod ends driveshaft and U joints Lubricate if equipped with grease fittings Inspect wheels and related components for abnormal noise wear looseness or drag 1 Do not exceed one year or 10000 miles 16000 kilometers between service intervals 2 Reset your Intelligent Oil Life Monitor after each engine oil and filter change See the Information Display chapter of your Owner s Manual 3 Vehicles...

Page 78: ...s Replace accessory drive belt s if not replaced within the last 100000 miles 160000 km Replace front wheel bearings and seals if non sealed bearings are used 2WD vehicles 1 Additional maintenance items can be performed within 3000 miles 4800 kilometers of the last oil change Do not exceed the designated distance for the interval 2 Every 15000 miles 24000 kilometers 600 engine hours or as indicate...

Page 79: ... CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE Scheduled Maintenance 78 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 80: ...RS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE Scheduled Maintenance 79 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 81: ...RS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE Scheduled Maintenance 80 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 82: ...le 36000 kilometer fuel filter replacement Example 2 The OIL CHANGE REQUIRED message has not come on but the odometer reads 22500 miles 36000 kilometers Perform the fuel filter replacement i e Intelligent Oil Life Monitor was reset at 15000 miles 24000 kilometers Note Vehicles operating under these severe service conditions need to have their maintenance requirements adjusted This needs to be cons...

Page 83: ...rmanent engine damage Note After initial coolant flush and fill at 60000 miles 96000 kilometers or 2400 engine hours flush and fill every 45000 miles 72000 kilometers or 1800 engine hours thereafter Frequent Low speed Operation Consistent Heavy Traffic Less than 25 mph 40 km h or Long Rush hour Traffic As required Change engine oil and filter as indicated by the information display and perform ser...

Page 84: ...every 45000 miles 72000 kilometers or 1800 engine hours thereafter Sustained High speed Driving at Gross Vehicle Weight Rating Maximum Loaded Weight for Vehicle Operation As required Change engine oil and filter as indicated by the information display and perform services listed in the scheduled maintenance chart Every 15000 miles 24000 km six months 600 engine hours or as indicated by the informa...

Page 85: ...te After initial coolant flush and fill at 60000 miles 96000 kilometers or 2400 engine hours flush and fill every 45000 miles 72000 kilometers or 1800 engine hours thereafter Operating in Sustained Ambient Temperatures Below 10 F 23 C or Above 100 F 38 C As required Change engine oil and filter as indicated by the information display and perform services listed in the scheduled maintenance chart E...

Page 86: ...Replace wheel bearing grease grease seals if non sealed bearings are used 2WD vehicles Every 60000 miles 96000 km Change transfer case fluid 4WD vehicles Every 60000 miles 96000 km or 2400 engine hours Flush and refill engine coolant do not add engine coolant additive Note When adding coolant additive do not exceed the specified maximum of 48 fluid ounces 1 4 liters Operating the engine with exces...

Page 87: ...hange engine oil and filter Inspect and lubricate U joints Every 15000 miles 24000 km six months 600 engine hours or as indicated by the information display Replace engine and frame mounted fuel filters Every 30000 miles 48000 km Replace air inlet foam filter Replace wheel bearing grease and grease seals if non sealed bearings are used 2WD vehicles Every 50000 miles 80000 km Change rear axle fluid...

Page 88: ... oil and filter Inspect and lubricate U joints Every 15000 miles 24000 km six months 600 engine hours or as indicated by the information display Replace engine and frame mounted fuel filters Every 30000 miles 48000 km Replace air inlet foam filter Replace wheel bearing grease and grease seals if non sealed bearings are used 2WD vehicles Vehicles equipped with dual rear wheels should rotate the fro...

Page 89: ...Low Sulfur Diesel ULSD Fuel Vehicles Operated where ULSD Fuel Is Not Required or Available Every 2500 miles 4000 km or three months if using high sulfur fuel with more than 500 ppm sulfur Change engine oil and filter Every 5000 miles 8000 km or six months if using high sulfur fuel with fewer than 500 ppm sulfur Change engine oil and filter Reset your Intelligent Oil Life Monitor after each engine ...

Page 90: ... P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE Scheduled Maintenance 89 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 91: ...RS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE Scheduled Maintenance 90 2013 Diesel 67l Supplement 1st Printing USA fus ...

Page 92: ...nance Change rear axle fluid every 100000 miles 160000 kilometers under normal driving conditions on all commercial applications For trucks operated at or near maximum Gross Vehicle Weights the rear axle fluid should be changed every 50000 miles 80000 kilometers In addition this 50000 mile 80000 kilometer schedule should be observed when the vehicles are operated under the special operating condit...

Page 93: ...ed from the coolant tests for concentration freeze point or additive corrosion inhibitor strength Engine Coolant Change Log DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO H...

Page 94: ...Drivebelt 66 E Emergencies roadside jump starting 47 Emission control system 34 36 40 42 Engine 48 cleaning 64 65 coolant 67 diesel 2 3 refill capacities 67 service points 48 starting after a collision 46 Engine fan 58 Engine oil 4 49 51 67 dipstick 49 filter specifications 66 refill capacities 67 specifications 49 67 Exhaust brake 44 Exhaust filter 34 36 Exhaust Fluid 19 Exhaust system 19 34 40 6...

Page 95: ...aft parts 66 O OCR 34 36 Oil see Engine oil 49 P Parts see Motorcraft parts 66 S Scheduled Maintenance Guide Normal Scheduled Maintenance and Log 75 Selective Catalytic Reduction SCR System 19 Speed control 5 Starting your vehicle 4 8 62 jump starting 47 T Towing trailer towing 45 Transmission lubricant specifications 67 Troubleshooting 62 Index 94 2013 Diesel 67l Supplement 1st Printing USA fus ...

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