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Operation Manual RTM MP Plus 

 

 

06.03.2019

 

 

1.2

 

List of Safety Instructions 

 

 

Changes or modifications made to this equipment not expressly approved by 

(manufacturer name) may void the FCC authorization to operate this equipment.

 

 

 

This devise complies with Part 15 of the FCC Rules and with Industry Canada licence-
exempt RSS standard(s). Operation is subject to the following two conditions:

 

(1)

 

this devise may not cause harmful interference, and 

(2)

 

this device must accept any interference received, including interference  
 

that may cause undesired operation. 

 

 

Radiofrequency radiation exposure Information.

 

 

This equipment complies with FCC radiation exposure limits set forth for an 
uncontrolled environment. This equipment should be installed and operated with 
minimum distance of 20 cm between the radiator and your body: This transmitter 
must not be co-located or operating in conjunction with any other antenna or 

transmitter. 

 

 

It is of paramount importance to compensate the centrifugal forces caused by the 
rotating base plate of the stranding machine. The measuring results will be wrong, if 

this rule is broken. 

 

 

Proper function of the FMS RTM MP System can only be guaranteed with the 
recommended application of the components. Other arrangements can cause 

malfunctions. Therefore, the installation instructions on the following pages must be 
followed. 

 

 

Local installation regulations are to preserve safety of electric equipment. They are not 

taken into consideration by this operating manual. However, they have to be followed 
strictly. 

 

 

The shield should be connected only to the electronic unit. On the force sensor side the 

shield should stay open. 

 

 

Bad earth ground connection may cause electric shock to persons, malfunction of the 
total system or damage of the electronic unit! It is vital to ensure that proper earth 

connection is done. 

 

 

The sensor cables must be installed separate from power lines. 

 

 

2

 

System Description 

2.1

 

Functional Description RTM MP System 

FMS’ RTM MP System has been developed to measure and evaluate all kind of 
production relevant parameters in Wire Processing Machinery (especially in Bow Type 
Stranding Machines). The System consists of a combined transmitter-decoding unit, a 
receiver and further decoding modules in the receiver part. RTM MP uses two force 

sensors for the measurement of the wire tension. Encoder signals and wire tension 

Summary of Contents for RTM MP Plus EMGZ443MP.R

Page 1: ...ission Tension Monitoring System with Encoder Signal Evaluation Document Version 1 4 01 2019 NS Firmware Version V 3 03 Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte kontaktieren Sie...

Page 2: ...chine Part 9 4 4 Mounting and Wiring the Electronic Components 10 4 5 Mounting and Wiring the EMGZ482T PLUS MP W 24VDC 11 4 6 Components on the Static Part of the Machine 12 4 7 In and Output Schemati...

Page 3: ...limits neither during assembly nor operation To do so can be potentially harmful to persons or equipment in the event of a fault to the equipment 1 1 Description conditions a Danger of health injury o...

Page 4: ...rong if this rule is broken Proper function of the FMS RTM MP System can only be guaranteed with the recommended application of the components Other arrangements can cause malfunctions Therefore the i...

Page 5: ...coding module EMGZ443R MP Here all relevant data for the actuator drivers or the machine control is available A fully equipped system can handle up to 16 digital inputs and outputs two force measuring...

Page 6: ...ront plate Power supply 24 VDC via slip rings I O Configuration 1x Analogue output 0 10V or 4 20mA 1x Analogue input 0 10V or 4 20mA 2x Encoder Inputs 8x Dig outputs 8x Dig inputs EMGZ482R MP Wireless...

Page 7: ...evice pursuant to Part 15 of the FCC Rules Certification FCC Registration 0020311882 Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Pa...

Page 8: ...wo conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Caution Radiofrequency...

Page 9: ...n please consult the respective installation manual of the sensor The installation manual is always delivered together with the sensor 4 3 Installation of Force Sensors on a Rotating Machine Part Note...

Page 10: ...RTM MP system is usually delivered complete with all its components and cables The cables are prepared with connectors on both sides for easy assembly Caution Proper function of the FMS RTM MP system...

Page 11: ...tion Manual RTM MP Plus 06 03 2019 11 4 5 Mounting and Wiring the EMGZ482T PLUS MP W 24VDC Fig 4 Signal assignment EMGZ482T PLUS MP W 24VDC RTM_MP_BA_Manual ai Press Connect Terminals on Electronics B...

Page 12: ...d twisted pair cable Caution The shield should be connected only to the electronic unit On the force sensor side the shield should stay open Caution Bad earth ground connection may cause electric shoc...

Page 13: ...Operation Manual RTM MP Plus 06 03 2019 13 4 8 In and Output Schematics RTM MP Fig 5a In Output configuration EMGZ482 T PLUS MP W 24VDC RTM_MP_BA_Manual ai...

Page 14: ...Operation Manual RTM MP Plus 06 03 2019 14 Fig 5b In Output configuration EMGZ482 R MP RTM_MP_BA_Manual ai...

Page 15: ...82R MP EMGZ482R MP receives the data captured by the RTM transmitter and acts as an interface to a PLC or to a close loop tension controller Fig 6 shows the pin assignment on the electronic board Fig...

Page 16: ...19 16 4 10 Connectors EMGZ443MP R static machine part The wiring diagrams below shows how the signals are wired to the connectors Fig 9 Signal assignment EMGZ443MP R 1st part RTM_MP_BA_Manual ai Conne...

Page 17: ...Operation Manual RTM MP Plus 06 03 2019 17 Fig 10 Signal assignment EMGZ443MP R 2nd part RTM_MP_BA_Manual ai Connectors are shown form the mating side...

Page 18: ...Z482R MP 2 The RTM MP system will establish the wireless radio link automatically This initial process can take 5 10 sec 3 After having achieved a stable radio link the LCD display on the EMGZ482 MP R...

Page 19: ...fset Compensation one can compensate the roller weight of the sensor This procedure is always performed before the calibration The force measuring roller should not be loaded while the Offset Compensa...

Page 20: ...t delivers the most accurate results 5 5 Calibration Procedure 1 The calibration of the sensors must be performed with the PLC 2 Load a rope on the roller with the weight corresponding to your calibra...

Page 21: ...RTM MP Plus 06 03 2019 21 6 Mechanical Dimensions Fig 13 Dimensions EMGZ482T PLUS MP W 24VDC RTM_MP_BA_Manual ai Fig 14 Dimensions EMGZ482MP R RTM_MP_BA_Manual ai Fig 15 Outline Drawing EMGZ443MP R RT...

Page 22: ...riodic oscillation on wire tension reading Sheave weight influences the measurement or Alignment of red point is incorrect Perform Offset compensation see chapter 5 3 or See chapter 4 2 and 4 3 Align...

Page 23: ...VDC max 20mA high stability Power Supply 24VDC via slip rings 18 36VDC 10W max 0 5A Wireless Interface 2 44 GHz Power consumption max 18 W Temperature Range 0 50 C 32 122 F Protection Class IP52 Weig...

Page 24: ...consumption max 15W Temperature range 0 50 C 32 122 F Protection class IP52 Weight 0 6 kg 1 32 lbs FMS Force Measuring Systems AG Aspstrasse 6 8154 Oberglatt Switzerland Tel 0041 1 852 80 80 Fax 0041...

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