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Fly Products MAX 100, Owner'S Manual

The Fly Products MAX 100 Owner's Manual is available for free download on our website. This comprehensive manual provides detailed instructions on how to operate and maintain your MAX 100 model. Get your copy today and ensure you get the most out of your flying experience with the MAX 100.

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MAX  OWNER’S  MANUAL                                                                                   VER . 2.0 

___________________________________________________________________________ 

© 

Copyright di  

FLY 

Products 

s.r.l.                                                                                 

Pagina 

  39 

Reference

 

Description

 

 

Reference

 

Description

 

G24-01 

Battery charger 

  

G24-26 

Starter crown 

G24-02 

Coil 

  

G24-27 

Nut and washer 

G24-03 

Long head nut 

  

G24-29 

Poly- v belt 

G24-04 

Cylinder head 

  

G24-30 

Prop plate with bolts 

G24-05 

Cylinder head gasket 

  

G24-33 

Pulley 

G24-06 

Studs (cylinder) 

  

G24-34 

Pulley thickness washer  

G24-07 

Cylinder 

  

G24-35 

Pulley bearings set  

G24-09 

Silent-block set 

  

G24-36 

bearings thickness ring  

G24-10 

Engine crankcase  

  

G24-37 

Pulley seeger 

G24-11 

Bolt set 

  

G24-38 

Cam pin 

G24-12 

Vacuum tube fitting 

  

G24-40 

Oil seal ring set  

G24-15 

Air filter 

  

G24-41 

Crankshaft bearings set 

G24-17 

Carburator 

  

G24-42 

Complete crankshaft 

G24-17A  Carburator fitting 

  

G24-46 

Complete piston 

G24-17B  Air filter fitting 

  

G24-46A 

Piston rings set  

G24-20 

Header with ring-screw 

  

G24-47 

Stator and flywheel 

G24-21 

Laminar pack 

  

G24-50 

Stator support 

G24-23 

Electric starter 

  

G24-51 

Pinion gear 

 
 

 

 
 

Summary of Contents for MAX 100

Page 1: ...MAX 100 and MAX 130...

Page 2: ...ucts s r l Pagina 2 0 Index Chapter Description 1 0 INTRODUCTION GENERAL INFORMATION 2 0 UNPACKING AND ASSEMBLING YOUR MAX 3 0 PREPARING YOUR FIRST FLIGHT 4 0 FLYING YOUR NEW MAX 5 0 OPTIONAL ACCESSOR...

Page 3: ...ll be able to participate in it safely unless you make a conscious and continual commitment to your own safety Due to the inherent risks i n flying this or any PPG no warranty of any kind can be made...

Page 4: ...sy and compact transportation using a new fully detachable frame With a new cage construction incorporating a simple to use attachment method the Max is truly compact The G24 Mini 2 Simonini engine ha...

Page 5: ..._____________________________________ Copyright di FLY Products s r l Pagina 5 2 0 UNPACKING AND ASSEMBLING MAX Frame assembly Frame assembly and disassembly is very fast and easy The outer frame cons...

Page 6: ...____________________________ Copyright di FLY Products s r l Pagina 6 For an easy and correct assembly proceed in the following order Assembling outer frames Hold down the lower base frame with a foot...

Page 7: ...________________ Copyright di FLY Products s r l Pagina 7 Mount the cage into the upper supports Upper side connection Attach the velcro straps Once the frame is properly connected it is best to immed...

Page 8: ...e string and hook back to the flying loop This completes the assembly of the external cage Harness mounting The harness mounts to the central frame with six attachment points They are the top harness...

Page 9: ...gina 9 Ensure that the harness is attached correctly to the distance bars and the web straps can freely slide into their seats Next attach the two bottom harness straps Fasten these belts securely as...

Page 10: ...e C must be done with the 30 cm to 33 cm Low connections ANTI TORQUE SISTEM The distance bars are designed to allow the sliding of the front harness webbing so that the pilot finds the proper angle wi...

Page 11: ...MAX OWNER S MANUAL VER 2 0 ___________________________________________________________________________ Copyright di FLY Products s r l Pagina 11...

Page 12: ...MAX OWNER S MANUAL VER 2 0 ___________________________________________________________________________ Copyright di FLY Products s r l Pagina 12 Fitting of the air box on the Max 100...

Page 13: ...diameter of 100 cm Drive 1 2 6 For carbon fiber propellers 2 blade or 3 blade Prop mounting Mounting the prop is quick and easy Place the rear prop flange on the rear side of the prop Insert the six...

Page 14: ...straps Examine prop cage for correct assembly that it is strong the netting is tight and on the correct side Check that nothing can get in the prop The prop should clear the cage by same distance at a...

Page 15: ...ine on the ground ensure that the unit is in an area free from dirt rocks dust etc that could be sucked up and thrown around by the propeller Check assembly of the unit and especially check any and al...

Page 16: ...d the stop switch not function correctly The stop switch may not function correctly due to 1 faulty switch 2 broken wires 3 bad connections to any part of the stop switch circuitry For this reason the...

Page 17: ...t can happen where you hold the throttle in the same hand that you hold the motor unit and if you squeeze the throttle a little the thrust of the machine will push the throttle onto your hand causing...

Page 18: ...just rotate clockwise until completely closed Now carefully open the screw counter clockwise 1turn turning the screw out in the counter clockwise direction enrich the mix fuel to air ratio This is the...

Page 19: ...oad 2 L for low Controls the mixture in the lower and medium speed range 3 Controls the idle Engine Break In Break in of the MAX Engine is required before the first flight Proper break in will provide...

Page 20: ...ight inspection As the saying goes Pre flight as if your life depends on it because it does The essential items to check are PARAGLIDER this PPG was homologated with the SWING Powerplay Sting 140 mode...

Page 21: ...rop Guard for alignment stress wear All fasteners tight Carabiners condition Radio secured Sufficient fuel Strap In Hook Up Buckles secure Chest strap tight Harness adjusted properly Reserve parachute...

Page 22: ...SED 5 PARAMOTOR HARNESS CONNECTS SECURE 6 EARPLUGS IN 7 HELMET ON AND SECURE 8 RISERS BRAKES LINES FREE AND CORRECT 9 3 HARNESS BUCKLES GOOD 10 LEG STRAPS TIGHT 11 SPEED SYSTEM SLACK AND CLEAR 12 SET...

Page 23: ...ind conditions may force the wing into an unusual flying position This may require the pilot to make corrections during flight to which he may not be used to In this section we explain how to correct...

Page 24: ...this reason FLY PRODUCTS cannot make a generalized statement of what the best mounting configuration is for you It is highly recommend that you seek assistance from your PPG instructor on the mountin...

Page 25: ...d thoroughly drying tank NOTE Make sure you check and comply with FAA regulations as well as regulations of the specific airline that you are travelling before taking the machine aboard an airliner Dr...

Page 26: ...astic and rubber parts Fuel hose fuel filter reduction belt silent blocks Remember that YOU are ultimately responsible for your motor and it s proper care FLY PRODUCTS and it s dealers assume NO respo...

Page 27: ...ame with the canopy it depends on the manufacturer of the canopy most of them must be checked in a TWO years cycle by manufacturer Maintenance overview Make a note on this summary table of all mainten...

Page 28: ...________________________ Copyright di FLY Products s r l Pagina 28 Cleaning Clean your MAX with clean water and a mild soap Dust and dirt can be brushed off or removed with water and mild soap Grease...

Page 29: ...Therefore correct prop balance is of the utmost importance Keeping the Prop Clean Wipe all dirt and oil from the prop when finished flying Oil if left on the prop for long periods of time can seep int...

Page 30: ...Proceed as shown in with a 6 mm and a 10 mm allen screw keys loosen A bolt regulate belt tension with the B bolt tighten A bolt Long Term Storage Long Term Storage is defined as anything longer than 3...

Page 31: ...er indication of a flooded engine is a spark plug that is dripping with gas With the spark plug removed pull the starter cord 5 to 10 times while holding the throttle in the full open position This wi...

Page 32: ...plug cap is installed Insufficient pull on starter rope Give a strong sharp pull on the rope Fouled Spark Plug Inspect plug clean and re gap or replace with a new plug Engine does not start Incorrect...

Page 33: ...4mm X 58mm MAX with special exhaust 28 5 HP Carburetor Tillotson Bing Rotation Direction Anticlockwise as viewed from rear Air Cleaner Standard sponge Spark Plug NGK B9ES cold places B10ES Warm place...

Page 34: ...t di FLY Products s r l Pagina 34 Max RPM 7200 RPM Reduction System Belt Reduction Ratio 2 37 1 2 6 1 Torque Specification Chart ELEMENTS TORQUE Nm Cylinder head bolts M8 28 Magnet fixing nut M12 42 R...

Page 35: ...S MANUAL VER 2 0 ___________________________________________________________________________ Copyright di FLY Products s r l Pagina 35 Electric system Following table shows the KOMPRESS s electric co...

Page 36: ...X OWNER S MANUAL VER 2 0 ___________________________________________________________________________ Copyright di FLY Products s r l Pagina 36 Electric connections table 1 12V battery 2 Electric start...

Page 37: ...__________________________________________________________ Copyright di FLY Products s r l Pagina 37 3 Main switch 4 Relay 5 Battery charger 6 Handgrip plug 8 Stator 7 Low fuel level float 9 Spark coi...

Page 38: ...2 0 ___________________________________________________________________________ Copyright di FLY Products s r l Pagina 38 To obtain repairs parts for your machine call your FLY PRODUCTS local dealer o...

Page 39: ...uds cylinder G24 34 Pulley thickness washer G24 07 Cylinder G24 35 Pulley bearings set G24 09 Silent block set G24 36 bearings thickness ring G24 10 Engine crankcase G24 37 Pulley seeger G24 11 Bolt s...

Page 40: ...n or have it shipped Shipping charges are the responsibility of the purchaser This warranty does not apply even during the warranty period and the purchaser shall pay repair or replacement charges if...

Page 41: ...MAX OWNER S MANUAL VER 2 0 ___________________________________________________________________________ Copyright di FLY Products s r l Pagina 41...

Page 42: ...r l Pagina 42 Internet info and upgrade For information more details and news see our internet site www flyproducts com For safety information data and rules you can visit the DULV website www dulv de...

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