background image

 

 

8

     

FAQ

 

FAQ

(2000

 

at

 

80%

 

DOD).

 

In

 

addition

 

there

 

are

 

safety

 

measures

 

built

 

into

 

the

 

pack

 

which

 

prevent

 

overcharging

 

and

 

rapid

 

discharging.

  

Finally

 

the

 

battery

 

case

 

is

 

made

 

of

 

high

 

grade

 

steel,

 

protecting

 

the

 

cells

 

from

 

damage,

 

and

 

containing

 

them

 

should

 

a

 

cell

 

breach

 

occur.

  

All

 

of

 

these

 

protections

 

mean

 

that

 

under

 

normal

 

usage

 

there

 

is

 

no

 

danger

 

of

 

a

 

fire.

  

The

 

dangers

 

of

 

spills

 

and

 

explosive

 

gas

 

buildup

 

from

 

lead

acid

 

batteries

 

are

 

much

 

more

 

common

 

than

 

a

 

LiFT

 

Pack

 

catching

 

fire.

 

MISCELLANEOUS

 

 

What

 

happens

 

when

 

a

 

single

 

cell

 

fails

 

in

 

a

 

lead

acid

 

battery

 

vs.

 

a

 

Flux

 

lithium

 

battery?

 

Lead

acid:

 

When

 

a

 

single

 

cell

 

fails,

 

there

 

is

 

no

 

BMS

 

to

 

manage

 

the

 

charging.

  

Therefore

 

the

 

failing

 

cell

 

will

 

heat

 

up,

 

but

 

not

 

fully

 

charge.

  

The

 

failing

 

cell

 

will

 

accelerate

 

its

 

decline

 

as

 

it

 

is

 

used

 

improperly

 

and

 

cause

 

the

 

entire

 

pack

 

to

 

drain

 

rapidly

 

when

 

in

 

use.

  

As

 

an

 

example,

 

if

 

a

 

failing

 

lead

acid

 

cell

 

is

 

at

 

50%

 

capacity,

 

the

 

charger

 

will

 

not

 

attempt

 

to

 

charge

 

it

 

to

 

its

 

full

 

(diminished)

 

capacity,

 

this

 

means

 

that

 

once

 

the

 

pack

 

is

 

used,

 

the

 

voltage

 

drop

 

will

 

be

 

significant

 

in

 

this

 

cell,

 

and

 

the

 

entire

 

pack

 

will

 

see

 

a

 

drastic

 

drop

 

in

 

run

time

 

due

 

to

 

the

 

low

 

voltage

 

in

 

this

 

cell.

 

 

Flux

 

lithium

 

battery:

 

When

 

a

 

single

 

cell

 

beings

 

to

 

fail,

 

the

 

entire

 

pack

 

will

 

experience

 

a

 

reduction

 

of

 

run

time

 

proportional

 

to

 

the

 

single

 

failing

 

cell’s

 

reduction

 

in

 

run

 

time.

  

The

 

BMS

 

will

 

still

 

charge

 

and

 

balance

 

the

 

cells,

 

but

 

the

 

pack

 

will

 

cut

 

off

 

when

 

the

 

failing

 

cell

 

voltage

 

drops

 

to

 

2.8

 

Volts.

  

As

 

an

 

example,

 

if

 

the

 

failing

 

cell

 

is

 

at

 

50%

 

capacity,

 

the

 

charger

 

will

 

still

 

charge

 

the

 

cell

 

to

 

full

 

(diminished)

 

capacity

 

and

 

the

 

cell

 

will

 

produce

 

the

 

expected

 

voltage,

 

just

 

for

 

50%

 

shorter

 

run

time.

  

The

 

pack

 

will

 

then

 

run

 

as

 

if

 

it

 

has

 

50%

 

capacity.

  

The

 

BMS

 

will

 

protect

 

the

 

other

 

cells

 

from

 

harm

 

due

 

to

 

a

 

low

 

cell.

  

In

 

essence,

 

the

 

BMS

 

avoids

 

the

 

low

 

voltage

 

scenario

 

which

 

is

 

problematic

 

in

 

lead

acid.

 

 

How

 

does

 

a

 

dealer

 

diagnose

 

a

 

battery

 

should

 

an

 

issue

 

arise?

 

The

 

State

 

of

 

Charge

 

indicator

 

lights

 

also

 

display

 

Diagnostic

 

Trouble

 

Codes

 

(DTCs)

 

which

 

are

 

detailed

 

in

 

the

 

Quick

 

Start

 

Guide

 

and

 

this

 

FAQ.

  

If

 

for

 

some

 

reason

 

the

 

problem

 

cannot

 

be

 

determined

 

using

 

the

 

DTCs,

 

Flux

 

will

 

provide

 

communication

 

cables

 

and

 

software

 

to

 

connect

 

to

 

the

 

pack

 

for

 

a

 

more

 

detailed

 

inspection

 

of

 

the

 

issue.

  

The

 

onboard

 

firmware

 

provides

 

detailed

 

reports

 

of

 

all

 

cell

 

and

 

pack

 

behavior,

 

making

 

diagnosis

 

of

 

a

 

problem

 

quick

 

and

 

easy.

  

 

Why

 

does

 

the

 

Flux

 

product

 

specification

 

sheet

 

show

 

a

 

voltage

 

higher

 

than

 

24V?

 

Lithium

 

cells

 

have

 

a

 

higher

 

nominal

 

voltage

 

than

 

lead

acid.

  

The

 

Flux

 

LiFT

 

pack

 

is

 

comprised

 

of

 

8

 

Lithium

 

cells

 

connected

 

in

 

series,

 

each

 

with

 

a

 

nominal

 

voltage

 

of

 

3.2V.

  

The

 

pack

 

nominal

 

voltage

 

is

 

therefore

 

25.6V.

  

There

 

is

 

minimal

 

voltage

 

drop

 

as

 

the

 

pack

 

discharges,

 

and

 

under

 

normal

 

use,

 

the

 

pack

 

will

 

indicate

 

it

 

needs

 

to

 

be

 

charged

 

when

 

it

 

drops

 

to

 

~23

24V.

 

 

Do

 

LiFT

 

Packs

 

require

 

periodic

 

maintenance?

 

No,

 

but

 

an

 

annual

 

inspection

 

is

 

recommended

 

by

 

an

 

authorized

 

dealer

 

to

 

ensure

 

maximum

 

battery

 

life.

 

 

How

 

can

 

we

 

offer

 

a

 

5

year

 

warranty?

 

Based

 

on

 

average

 

usage

 

profiles

 

and

 

Flux

 

lithium

 

battery

 

packs

 

lasting

 

2000

 

cycles,

 

Flux

 

expects

 

the

 

LiFT

 

Packs

 

to

 

last

 

7

 

years

 

before

 

they

 

are

 

at

 

80%

 

of

 

their

 

original

 

capacity.

  

If

 

an

 

end

 

user

 

is

 

running

 

the

 

pack

 

24/7

 

and

 

cycling

 

the

 

pack

 

3

 

times

 

in

 

a

 

24

 

hour

 

period,

 

there

 

may

 

be

 

additional

 

decreased

 

capacity

 

after

 

the

 

5

 

year

 

mark,

 

but

 

the

 

pack

 

will

 

still

 

function

 

as

 

intended.

 

 

FLUX

 

Power

 

Inc.

 

 

985

 

Poinsettia

 

Ave.

 

www.FLUXpwr.com

 

Vista

 

CA,

 

92081

 

877

505

3589

 

Flux

 

Power

 

is

 

a

 

registered

 

trademark

 

of

 

Flux

 

Power

 

Inc.

 

990821v1.1

Summary of Contents for LiFT Pack

Page 1: ...PACK BATTERY CONSTRUCTION 2 TEMPERATURE PERFORMANCE 3 CHARGER CHARGING 3 CELL CHEMISTRY AND CONSTRUCTION 5 SHIPPING RECYCLING 6 SAFETY 7 MISCELLANEOUS 8 FREQUENTLY ASKED QUESTIONS LiFT Pack Advanced L...

Page 2: ...it is a Device Trouble Code DTC 3 If the lights are lighting in series it confirms the pack is charging Is there a Battery Discharge Indicator BDI on the pack Yes there is a BDI or State of Charge SO...

Page 3: ...resistance of lithium ion vs lead acid and means the battery wastes less energy when charging and discharging CHARGER CHARGING Can Flux LiFT PacksTM be opportunity charged Yes Flux LiFT Packs can be p...

Page 4: ...ing profile is used in the LiFT Pack The onboard charger is a high frequency BMS controlled device It will charge at constant current until the pack voltage reaches 28 55V and then use a float voltage...

Page 5: ...eing considered however the 70 DOD battery will still output more Ah over its lifetime This is the main reason why opportunity charging is a perfect fit for LiFT Packs CELL CHEMISTRY AND CONSTRUCTION...

Page 6: ...active materials The cathode positive electrode is lithium iron phosphate with a copper charge collector and the anode negative electrode is graphite with intercalated metallic lithium and an aluminu...

Page 7: ...ithium cells used are in the form of large pouch and prismatic cell technology versus cylindrical cell The pouch and prismatic cells contain 20Ah versus the 2 5Ah in cylindrical meaning LiFT Pack batt...

Page 8: ...n time The pack will then run as if it has 50 capacity The BMS will protect the other cells from harm due to a low cell In essence the BMS avoids the low voltage scenario which is problematic in lead...

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