FLUX POWER LiFT Pack Frequently Asked Questions Manual Download Page 3

 

 

3

     

FAQ

 

FAQ

TEMPERATURE

 

PERFORMANCE

 

 

What

 

are

 

the

 

effects

 

of

 

temperature

 

on

 

capacity

 

and

 

operation

 

for

 

both

 

high

 

(120

140

˚

F)

 

and

 

low

 

temperatures

 

(0

20

˚

F)?

 

The

 

supported

 

discharge

 

temperature

 

range

 

is

 ‐

4

˚

F

 

to

 

140

˚

F

 

and

 

supported

 

charge

 

range

 

is

 

32

˚

F

 

to

 

140

˚

F.

  

At

 

140

˚

F

 

the

 

available

 

capacity

 

is

 

100%,

 

at

 

32

˚

F

 

there

 

is

 

75%

 

available

 

capacity,

 

and

 

at

 ‐

4

˚

F

 

there

 

is

 

41%

 

available

 

capacity.

  

Constant

 

operation

 

at

 

140

˚

F

 

may

 

reduce

 

the

 

battery

 

cycle

 

lifetime

 

by

 

10

20%.

 

 

Is

 

the

 

temperature

 

range

 

of

 ‐

20C

 

to

 

60C

 

(

4F

 

to

 

140F)

 

the

 

operating

 

internal

 

temperature

 

of

 

the

 

pack

 

or

 

the

 

ambient

 

temperature?

 

This

 

is

 

the

 

internal

 

operating

 

temperature.

  

There

 

are

 

temperature

 

sensors

 

inside

 

the

 

pack

 

which

 

monitor

 

the

 

operating

 

temperature.

  

If

 

the

 

temperature

 

range

 

is

 

exceeded,

 

the

 

buzzer

 

will

 

sound

 

and

 

the

 

pack

 

will

 

automatically

 

shut

 

off

 

until

 

the

 

pack

 

is

 

allowed

 

to

 

cool/heat

 

to

 

within

 

operational

 

parameters.

   

 

What

 

is

 

the

 

temperature

 

increase

 

during

 

use

 

of

 

Flux

 

LiFT

 

Packs

 

compared

 

to

 

Lead

Acid?

 

Flux

 

LiFT

 

Packs

 

experience

 

minimal

 

temperature

 

increase

 

during

 

charging

 

and

 

discharging.

  

Tests

 

run

 

by

 

Flux

 

Power

 

indicate

 

flooded

 

lead

acid

 

temperatures

 

increase

 

27%

 

more

 

and

 

AGM

 

increase

 

47%

 

more

 

than

 

Flux

 

LiFT

 

packs

 

during

 

a

 

1

 

hour

 

complete

 

discharge.

  

This

 

is

 

due

 

to

 

the

 

lower

 

internal

 

resistance

 

of

 

lithium

ion

 

vs.

 

lead

acid,

 

and

 

means

 

the

 

battery

 

wastes

 

less

 

energy

 

when

 

charging

 

and

 

discharging.

 

CHARGER

 

/

 

CHARGING

 

 

 

Can

 

Flux

 

LiFT

 

Packs

TM

 

be

 

opportunity

 

charged?

 

Yes,

 

Flux

 

LiFT

 

Packs

 

can

 

be

 

plugged

 

in

 

at

 

any

 

state

 

of

 

charge

 

with

 

absolutely

 

no

 

negative

 

effects.

  

In

 

fact,

 

opportunity

 

charging

 

can

 

actually

 

increase

 

the

 

lifetime

 

amp

hour

 

output

 

of

 

the

 

battery.

  

The

 

pack

 

does

 

need

 

periodic

 

balancing

 

however,

 

and

 

we

 

recommend

 

leaving

 

it

 

plugged

 

in

 

overnight

 

or

 

over

 

the

 

weekend

 

once

 

every

 

week

 

or

 

two.

 

 

What

 

happens

 

when

 

the

 

pack

 

runs

 

out

 

of

 

charge?

 

When

 

the

 

battery

 

reaches

 

5%

 

SOC

 

a

 

beeper

 

will

 

sound

 

notifying

 

the

 

operator

 

that

 

the

 

battery

 

must

 

be

 

charged.

  

Once

 

the

 

battery

 

reaches

 

1%

 

SOC

 

the

 

beeper

 

will

 

sound

 

again,

 

notifying

 

the

 

operator

 

again.

  

Finally

 

it

 

will

 

cut

 

power

 

intermittently

 

and

 

allow

 

the

 

pallet

 

jack

 

to

 

be

 

slowly

 

driven

 

to

 

a

 

charging

 

point.

  

We

 

recommend

 

plugging

 

the

 

pack

 

in

 

as

 

soon

 

as

 

the

 

initial

 

buzzer

 

sounds

 

to

 

prolong

 

the

 

life

 

of

 

the

 

battery.

  

If

 

the

 

pack

 

is

 

not

 

plugged

 

in

 

and

 

left

 

sitting

 

in

 

an

 

uncharged

 

state,

 

it

 

is

 

possible

 

the

 

lithium

 

cells

 

will

 

be

 

permanently

 

damaged

 

and

 

no

 

longer

 

function.

 

 

Do

 

I

 

need

 

to

 

disconnect

 

the

 

LiFT

 

Pack

 

from

 

the

 

walkie/pallet

 

jack

 

to

 

charge

 

it?

 

If

 

the

 

LiFT

 

Pack

 

has

 

an

 

internal

 

charger

 

it

 

does

 

not

 

need

 

to

 

be

 

disconnected

 

from

 

the

 

walkie

 

to

 

charge

 

it.

  

However,

 

please

 

be

 

aware

 

that

 

the

 

pallet

 

jack

 

will

 

be

 

operational

 

while

 

charging

 

so

 

it’s

 

recommended

 

the

 

Anderson

 

power

 

connector

 

be

 

disconnected.

 

 
 

Summary of Contents for LiFT Pack

Page 1: ...PACK BATTERY CONSTRUCTION 2 TEMPERATURE PERFORMANCE 3 CHARGER CHARGING 3 CELL CHEMISTRY AND CONSTRUCTION 5 SHIPPING RECYCLING 6 SAFETY 7 MISCELLANEOUS 8 FREQUENTLY ASKED QUESTIONS LiFT Pack Advanced L...

Page 2: ...it is a Device Trouble Code DTC 3 If the lights are lighting in series it confirms the pack is charging Is there a Battery Discharge Indicator BDI on the pack Yes there is a BDI or State of Charge SO...

Page 3: ...resistance of lithium ion vs lead acid and means the battery wastes less energy when charging and discharging CHARGER CHARGING Can Flux LiFT PacksTM be opportunity charged Yes Flux LiFT Packs can be p...

Page 4: ...ing profile is used in the LiFT Pack The onboard charger is a high frequency BMS controlled device It will charge at constant current until the pack voltage reaches 28 55V and then use a float voltage...

Page 5: ...eing considered however the 70 DOD battery will still output more Ah over its lifetime This is the main reason why opportunity charging is a perfect fit for LiFT Packs CELL CHEMISTRY AND CONSTRUCTION...

Page 6: ...active materials The cathode positive electrode is lithium iron phosphate with a copper charge collector and the anode negative electrode is graphite with intercalated metallic lithium and an aluminu...

Page 7: ...ithium cells used are in the form of large pouch and prismatic cell technology versus cylindrical cell The pouch and prismatic cells contain 20Ah versus the 2 5Ah in cylindrical meaning LiFT Pack batt...

Page 8: ...n time The pack will then run as if it has 50 capacity The BMS will protect the other cells from harm due to a low cell In essence the BMS avoids the low voltage scenario which is problematic in lead...

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