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7

     

FAQ

 

FAQ

What

 

do

 

you

 

do

 

with

 

the

 

batteries

 

at

 

the

 

end

 

of

 

their

 

life?

  

Is

 

there

 

a

 

recycling

 

program?

 

Recycling

 

methods

 

are

 

currently

 

being

 

developed,

 

with

 

reports

 

of

 

60%

 

recyclability

 

at

 

the

 

cell

 

level.

  

Lithium

 

batteries

 

are

 

the

 

future

 

of

 

energy

 

storage,

 

and

 

recycling

 

efficiencies

 

are

 

predicted

 

to

 

climb

 

to

 

>90%

 

as

 

the

 

markets

 

scale

 

and

 

additional

 

recycling

 

methods

 

are

 

developed.

  

Until

 

a

 

mature

 

recycling

 

program

 

is

 

available,

 

Flux

 

Power

 

agrees

 

to

 

take

 

back

 

any

 

battery

 

at

 

the

 

end

 

of

 

its

 

usable

 

life

 

for

 

either

 

recycling

 

or

 

repurposing.

  

Also

 

note,

 

because

 

lithium

 

batteries

 

have

 

a

 

much

 

longer

 

life

time

 

vs.

 

lead

acid,

 

there

 

will

 

be

 

dramatically

 

fewer

 

batteries

 

subject

 

to

 

recycling

 

over

 

time.

  

If

 

you

 

require

 

more

 

detailed

 

information

 

regarding

 

recycling,

 

please

 

contact

 

your

 

FLUX

 

Power

 

representative.

 

SAFETY

 

 

What

 

have

 

you

 

done

 

to

 

verify

 

the

 

pack

 

will

 

physically

 

last

 

5

 

years?

 

The

 

pack

 

is

 

designed

 

to

 

meet

 

UL

 

583.

  

We

 

have

 

done

 

the

 

more

 

abusive

 

shock

 

testing

 

required

 

for

 

UL2580

 

and

 

passed.

 

 

Are

 

Flux

 

lithium

 

batteries

 

safe?

 

There

 

are

 

a

 

number

 

of

 

factors

 

responsible

 

for

 

the

 

remarkable

 

safety

 

of

 

Flux

 

lithium

 

batteries.

  

1)

 

The

 

selection

 

of

 

battery

 

chemistry

 

is

 

important.

  

There

 

are

 

a

 

number

 

of

 

Lithium

ion

 

chemistries

 

to

 

choose

 

from,

 

and

 

each

 

has

 

unique

 

properties.

  

Flux

 

has

 

chosen

 

lithium

 

iron

 

phosphate

 

(LiFePO

4

)

 

for

 

a

 

number

 

of

 

reasons.

  

Most

 

importantly

 

LiFePO

4

 

is

 

chemically

 

stable

 

and

 

has

 

the

 

highest

 

thermal

 

runaway

 

temperature

 

of

 

any

 

lithium

ion

 

chemistry

 

at

 

518

˚

F.

  

The

 

news

 

stories

 

of

 

cell

 

phone

 

and

 

laptop

 

batteries

 

catching

 

fire

 

were

 

a

 

cobalt

 

based

 

chemistry

 

that

 

is

 

less

 

chemically

 

stable.

  

These

 

batteries

 

are

 

also

 

in

 

a

 

small

 

cylindrical

 

cell

 

format.

  

2)

 

The

 

lithium

 

cells

 

used

 

are

 

in

 

the

 

form

 

of

 

large

 

pouch

 

and

 

prismatic

 

cell

 

technology

 

versus

 

cylindrical

 

cell.

  

The

 

pouch

 

and

 

prismatic

 

cells

 

contain

 

>20Ah

 

versus

 

the

 

2.5Ah

 

in

 

cylindrical,

 

meaning

 

LiFT

 

Pack

 

batteries

 

have

 

up

 

to

 

10

 

times

 

fewer

 

power

 

connections.

  

In

 

addition

 

the

 

cells

 

are

 

connected

 

with

 

flexible

 

bus

 

bars,

 

meaning

 

they

 

are

 

extremely

 

vibration

 

resistant.

 

3)

 

The

 

use

 

of

 

Large

 

Format

 

Cells

 

means

 

there

 

are

 

far

 

fewer

 

cell

 

taps

 

and

 

temperature

 

sensors.

  

This

 

system

 

is

 

less

 

complex

 

and

 

inherently

 

safer.

 

4)

 

The

 

BMS

 

monitors

 

the

 

cell

 

temperature

 

and

 

current

 

and

 

shuts

 

the

 

system

 

down

 

if

 

it

 

detects

 

anything

 

which

 

may

 

cause

 

harm

 

to

 

the

 

battery.

  

This

 

is

 

to

 

maintain

 

battery

 

performance

 

and

 

expected

 

lifetime.

 

 

What

 

happens

 

if

 

the

 

pack

 

is

 

breached,

 

what

 

leaks

 

out

 

and

 

is

 

it

 

dangerous?

 

The

 

lithium

 

cells

 

are

 

first

 

encased

 

in

 

hard

 

plastic,

 

and

 

then

 

an

 

industrial

 

10

 

gauge

 

A36

 

powder

 

coated

 

steel

 

case.

  

If

 

a

 

user

 

punctures

 

through

 

all

 

of

 

these

 

materials

 

and

 

exposes

 

the

 

lithium

 

cell

 

electrodes

 

and

 

electrolyte,

 

be

 

cautious

 

when

 

handling.

  

The

 

electrolyte

 

consists

 

of

 

organic

 

solvents

 

(EC,

 

PC,

 

DEC)

 

and

 

a

 

dissolved

 

electrolytic

 

salt

 

(LiPF

6

).

  

They

 

are

 

skin

 

and

 

eye

 

irritants,

 

and

 

fumes

 

can

 

cause

 

mucus

 

membrane

 

irritation.

  

The

 

solvents

 

are

 

flammable

 

so

 

do

 

not

 

expose

 

to

 

an

 

open

 

flame.

  

Use

 

rubber

 

gloves,

 

eye

 

protection,

 

ventilation

 

and

 

positive

 

pressure

 

breathing

 

protection

 

when

 

removing

 

the

 

damaged

 

battery

 

and

 

electrolyte.

  

In

 

addition,

 

LiPF

6

 

is

 

hydrophilic

 

and

 

reacts

 

with

 

water

 

releasing

 

hydrogen

 

fluoride,

 

a

 

corrosive

 

flammable

 

gas.

  

If

 

a

 

fire

 

does

 

occur,

 

use

 

a

 

CO2

 

or

 

chemical

 

fire

 

extinguisher.

 

 

Will

 

the

 

batteries

 

catch

 

fire?

 

Flux

 

Power

 

uses

 

lithium

 

iron

 

phosphate

 

in

 

its

 

products

 

as

 

it

 

is

 

the

 

most

 

stable

 

chemistry.

  

The

 

burn

 

temperature

 

is

 

over

 

500

˚

F,

 

much

 

higher

 

than

 

other

 

chemistries

 

such

 

as

 

lithium

 

cobalt

 

at

 

300

˚

F.

  

The

 

chemical

 

stability

 

also

 

provides

 

long

 

cycle

 

lifetimes

 

Summary of Contents for LiFT Pack

Page 1: ...PACK BATTERY CONSTRUCTION 2 TEMPERATURE PERFORMANCE 3 CHARGER CHARGING 3 CELL CHEMISTRY AND CONSTRUCTION 5 SHIPPING RECYCLING 6 SAFETY 7 MISCELLANEOUS 8 FREQUENTLY ASKED QUESTIONS LiFT Pack Advanced L...

Page 2: ...it is a Device Trouble Code DTC 3 If the lights are lighting in series it confirms the pack is charging Is there a Battery Discharge Indicator BDI on the pack Yes there is a BDI or State of Charge SO...

Page 3: ...resistance of lithium ion vs lead acid and means the battery wastes less energy when charging and discharging CHARGER CHARGING Can Flux LiFT PacksTM be opportunity charged Yes Flux LiFT Packs can be p...

Page 4: ...ing profile is used in the LiFT Pack The onboard charger is a high frequency BMS controlled device It will charge at constant current until the pack voltage reaches 28 55V and then use a float voltage...

Page 5: ...eing considered however the 70 DOD battery will still output more Ah over its lifetime This is the main reason why opportunity charging is a perfect fit for LiFT Packs CELL CHEMISTRY AND CONSTRUCTION...

Page 6: ...active materials The cathode positive electrode is lithium iron phosphate with a copper charge collector and the anode negative electrode is graphite with intercalated metallic lithium and an aluminu...

Page 7: ...ithium cells used are in the form of large pouch and prismatic cell technology versus cylindrical cell The pouch and prismatic cells contain 20Ah versus the 2 5Ah in cylindrical meaning LiFT Pack batt...

Page 8: ...n time The pack will then run as if it has 50 capacity The BMS will protect the other cells from harm due to a low cell In essence the BMS avoids the low voltage scenario which is problematic in lead...

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