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6

     

FAQ

 

FAQ

What

 

“wears

 

out”

 

in

 

Lithium

ion

 

batteries?

 

As

 

lithium

 

iron

 

phosphate

 

cells

 

cycle,

 

the

 

charge

 

is

 

carried

 

between

 

the

 

anode

 

and

 

cathode

 

using

 

lithium

 

ions.

  

As

 

the

 

pack

 

cycles

 

a

 

very

 

small

 

percentage

 

of

 

the

 

mobile

 

lithium

 

ions

 

are

 

caught

 

in

 

irreversible

 

side

 

reactions.

  

This

 

reduces

 

the

 

amount

 

of

 

charge

 

transfer

 

possible

 

between

 

the

 

electrodes.

  

In

 

lead

acid

 

this

 

is

 

somewhat

 

analogous

 

to

 

sulfation,

 

where

 

the

 

sulfur

 

becomes

 

locked

 

in

 

stable

 

lead

 

sulfite

 

crystals

 

and

 

can

 

no

 

longer

 

intercalate

 

into

 

the

 

lead

 

plates.

  

Sulfation

 

is

 

worse

 

however

 

as

 

it

 

occurs

 

during

 

use

 

and

 

during

 

storage,

 

the

 

crystals

 

can

 

grow

 

and

 

crack

 

the

 

plates,

 

and

 

block

 

electrolyte

 

access

 

to

 

the

 

plates.

 

 

What

 

is

 

the

 

electrolyte

 

in

 

these

 

batteries?

 

Flux

 

lithium

 

batteries

 

use

 

an

 

electrolytic

 

salt

 

dissolved

 

in

 

organic

 

solvents.

 

 

What

 

is

 

the

 

specific

 

gravity

 

of

 

Flux

 

lithium

 

batteries?

 

Specific

 

gravity

 

is

 

not

 

relevant

 

for

 

lithium

 

batteries.

  

Generally,

 

specific

 

gravity

 

is

 

used

 

to

 

measure

 

the

 

density

 

of

 

lead

acid

 

electrolyte

 

against

 

water.

  

Lithium

 

batteries

 

are

 

sealed

 

and

 

maintenance

 

free,

 

so

 

there

 

is

 

no

 

way

 

to

 

measure

 

the

 

electrolyte

 

and

 

no

 

water

 

is

 

used.

 

 

What

 

are

 

the

 

positive

 

and

 

negative

 

active

 

materials?

 

The

 

cathode

 

(positive

 

electrode)

 

is

 

lithium

 

iron

 

phosphate

 

with

 

a

 

copper

 

charge

 

collector,

 

and

 

the

 

anode

 

(negative

 

electrode)

 

is

 

graphite

 

with

 

intercalated

 

metallic

 

lithium,

 

and

 

an

 

aluminum

 

charge

 

collector.

 

 

What

 

does

 

Intercalate

 

mean?

 

Intercalation

 

is

 

the

 

insertion

 

of

 

lithium

 

ions

 

into

 

the

 

anode

 

and

 

cathode

 

material.

  

 

What

 

are

 

the

 

chemical

 

reactions

 

occurring

 

within

 

a

 

Flux

 

lithium

 

battery?

 

When

 

the

 

battery

 

charges,

 

the

 

lithium

 

ions

 

are

 

in

 

the

 

carbon/graphite

 

anode,

 

and

 

when

 

discharging

 

the

 

lithium

 

ions

 

move

 

to

 

the

 

cathode.

  

The

 

chemical

 

reactions

 

are

 

as

 

follows:

 

 

Charge

 

:

 

LixC6

 

=

 

6C

 

+

 

xLi

 

+

 

xe

 

 

Discharge

 

:

 

Li(1

x)FePO4

 

+

 

xLi+

 

xe

 

=

 

LiFePO

4

  

 

Does

 

the

 

lithium

 

battery

 

pack

 

have

 

a

 

positive

 

and

 

negative

 

grid

 

like

 

lead

acid

 

batteries?

 

Lead

acid

 

uses

 

a

 

lead

 

plate,

 

and

 

a

 

lead

 

dioxide

 

paste

 

that

 

must

 

be

 

supported

 

by

 

a

 

structural

 

grid

 

as

 

their

 

anode

 

and

 

cathode.

  

Flux

 

lithium

 

batteries

 

have

 

an

 

anode

 

and

 

cathode,

 

but

 

no

 

grid

 

is

 

used

 

as

 

there

 

is

 

no

 

lead

 

dioxide

 

paste.

 

SHIPPING

 

&

 

RECYCLING

 

 

What

 

do

 

I

 

need

 

to

 

know

 

to

 

ship

 

a

 

LiFT

 

Pack?

 

Similar

 

to

 

lead

acid,

 

there

 

are

 

packaging

 

instructions

 

which

 

must

 

be

 

followed

 

when

 

shipping.

  

A

 

LiFT

 

Pack

 

must

 

be

 

shipped

 

in

 

accordance

 

with

 

UN3480,

 

Hazard

 

Class

 

9,

 

packaging

 

group

 

II,

 

instruction

 

965.

  

If

 

the

 

pack

 

is

 

shipped

 

in

 

equipment,

 

use

 

packaging

 

instructions

 

967.

  

If

 

you

 

need

 

further

 

assistance

 

please

 

contact

 

your

 

FLUX

 

Power

 

representative.

 

 

Summary of Contents for LiFT Pack

Page 1: ...PACK BATTERY CONSTRUCTION 2 TEMPERATURE PERFORMANCE 3 CHARGER CHARGING 3 CELL CHEMISTRY AND CONSTRUCTION 5 SHIPPING RECYCLING 6 SAFETY 7 MISCELLANEOUS 8 FREQUENTLY ASKED QUESTIONS LiFT Pack Advanced L...

Page 2: ...it is a Device Trouble Code DTC 3 If the lights are lighting in series it confirms the pack is charging Is there a Battery Discharge Indicator BDI on the pack Yes there is a BDI or State of Charge SO...

Page 3: ...resistance of lithium ion vs lead acid and means the battery wastes less energy when charging and discharging CHARGER CHARGING Can Flux LiFT PacksTM be opportunity charged Yes Flux LiFT Packs can be p...

Page 4: ...ing profile is used in the LiFT Pack The onboard charger is a high frequency BMS controlled device It will charge at constant current until the pack voltage reaches 28 55V and then use a float voltage...

Page 5: ...eing considered however the 70 DOD battery will still output more Ah over its lifetime This is the main reason why opportunity charging is a perfect fit for LiFT Packs CELL CHEMISTRY AND CONSTRUCTION...

Page 6: ...active materials The cathode positive electrode is lithium iron phosphate with a copper charge collector and the anode negative electrode is graphite with intercalated metallic lithium and an aluminu...

Page 7: ...ithium cells used are in the form of large pouch and prismatic cell technology versus cylindrical cell The pouch and prismatic cells contain 20Ah versus the 2 5Ah in cylindrical meaning LiFT Pack batt...

Page 8: ...n time The pack will then run as if it has 50 capacity The BMS will protect the other cells from harm due to a low cell In essence the BMS avoids the low voltage scenario which is problematic in lead...

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