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VIBRONET Installation 06.2016

Q:\VIBRONET\sigma\V3\VIB5 890-3_SIGNALMASTER_Standard_Package_SAP_16092015.xlsx

connect to

1X1

Power Supply

connect to

SIGNALMASTER

L1.1

1T1-L

1P1

VIB 5.802

L1.1

1T2-L

connect to

MULTI-IO

Channel

50-pol

MS16

1T1-N

A6:Hi (AD1)

1T2-N

A6:Lo (AD1)

A5:Hi (AD1)

PE-Cabinet

A5:Lo (AD1)

1X2-5V

1T1

TBL015-105

1X1-L1.1

A4:Hi (AD1)

1C1-1

5,08VDC

1X1-N

A4:Lo (AD1)

1X2-12V

1T2

TBL015-112

1X1-L1.1

A3:Hi (AD3)

1C1-3

12VDC

1X1-N

A3:Lo (AD3)

1T1-

PE-Cabinet

A2:Hi (AD2)

1X2-0V

A2:Lo (AD2)

1T2-

A1:Hi (AD1)

1X2-0V

A1:Lo (AD1)

OUT5

1X2

Terminal Strip

OUT6

connect to

Term

Funktion

Term

connect to

OUT7

1T1+

OUT8

1P1-4

1T2+

12V

1K1-1

1P1-36

12V

1K1-3

OUT1

1P1-21

1C1-2

1K1-4

OUT2

1P1-37

1C1-4

OUT3

1P1-22

1K1-2

OUT4

1P1-23

IN1

1P1-24

IN2

1P1-25

IN3

12V-Switch

1P1-3

IN4

KP/AC

1K1

VIB 5.917

Relais

SYNC

connect to

Term

Funktion

Term

connect to

1X2-12V-Switch

12V Switch

12 Vdc

1X2-12V

12 V Supply

1X2-0V

1X2-5V

5 V Supply

Sw-In 1

1P1-7

GN/YE

Sw-In 2

1P1-8

KP/DC

NO1

Normally Open (12)

49, 50 AG

DBU

Digital-

MS12

COM1

Common (11)

47,48 AG

DBU

OUT_1

COM1

Common (11)

45,46 AG

DBU

NC1

Normally Close (14)

DBU

NO2

Normally Open (12)

1X2-0V

24,25 PG

DBU

Digital-

MS12

COM2

Common (11)

1X2-0V

22,23 PG

DBU

OUT_2

COM2

Common (11)

1X2-0V

21, 37 PG

DBU

NC2

Normally Close (14)

LAN: TX+

LAN: TX-

connect to

Eth

connect to

LAN: RX+

Ethernet

MS25/4

Tx+

Tx+

LAN: RX-

CAT 5.E

Tx-

Tx-

1P1-RJ45

D-SUB RS232/1

9-pol

Rx+

Rx+

D-SUB RS232/2

9-pol

Rx-

Rx-

Eth-RJ45

RJ45

Eth 100MBit

Eth. Schield

Shield

1P2-SYSTEM-BUS

D-SUB SYSTEM-BUS

15-pol

D-SUB EVENT-BUS

15-pol

50mm Distance to EX

1B1

VIB 3.550

1P2

VIB 5.815-3

SP-Modul

connect to EX

Triax

Limiting Device

Koax

connect to

Term

Channel

Signal

String1

MS20 EMV

String1

Shield

1P2-String1

1B1-VIB 3.550

TNC

String 1

String1

Centre

1P2-String1

1B2-VIB 3.550

TNC

String 2

TRIAX-Shield

1B3-VIB 3.550

TNC

String 3

1B2

VIB 3.550

BNC

100mV/g

connect to EX

Triax

Limiting Device

Koax

connect to

1P1-SYSTEM-BUS

D-SUB

SYSTEM-BUS

String2

MS20 EMV

String2

Shield

1P2-String2

D-SUB

SPM-BUS

String2

Centre

1P2-String2

TRIAX-Shield

1B3

VIB 3.550

connect to EX

Triax

Limiting Device

Koax

connect to

String3

MS20 EMV

String3

Shield

1P2-String3

String3

Centre

1P2-String3

TRIAX-Shield

1B1-PA

1B2-PA

PE-Cabinet

1B3-PA

AC Connection

PE-Cabinet

1,5mm²

PE / PA

Earth-Bolt

1X1-PE

2,5mm²

Plate

2,5mm²

Flange Plate

2,5mm²

Cabinet Door

2,5mm²

Fuse 6,3A

1X1 wired with (1,5mm²)
PE wired with (2,5mm³)
all other with (0,5mm²), if not
different denoted

Customer:

Project:

Date:
Editor:

Cntrl. MD

Sheet No.

1/1

100 - 240V AC

0,71 - 0,43A

50-60Hz

1C1

VIB-SO-RV

C220nF

CAT5 Terminal Box

RJ45

PRUFTECHNIK CM, (DE) 88250

Weingarten

VIBRONET Signalmaster cabinet

VIB 5.890-3 SIGNALMASTER

Standard Package SAP
16.09.2015

1F1

6,3AT

Intrinsically safe area: Wiring diagram for cabinet

Special installations

Summary of Contents for VIBRONET Signalmaster

Page 1: ...Installation Edition June 2016 VIB9 520 G Translation of the German manual VIBRONET Signalmaster This manual is valid for VIBRONET Signalmaster Standard package VIB 5 890 3 ...

Page 2: ...rect or indirect loss arising from using the product or from using these instructions even if the authors have identified the potential for such a loss The authors do not accept any liability for potential faults in the product This exclusion of liability also applies to dealers and distributors Subject to errors and design changes in particularly in terms of further technical developments Tradema...

Page 3: ...Cabling 17 Tools and consumables 17 4 2 Installing sensors 19 Temperature probe VIB 6 610 19 RPM sensor VIB 6 620 VIB 6 622 20 4 3 Installing field multiplexers 22 4 4 Installing the cabinet 24 4 5 Electrical connection 25 Connecting sensors 25 Connecting RPM sensor and temperature probe 27 Temperature probe with 3 lead or 4 lead connector 28 Connecting external process variables I U level 29 Conn...

Page 4: ...nstallation in intrinsically safe areas 46 Intrinsically safe area Wiring diagram for cabinet 50 Installation examples for intrinsically safe areas 51 Chapter 6 Commissioning 56 Chapter 7 Troubleshooting 57 Chapter 8 Cable connections 59 Electrical cable 59 Coaxial cable 59 Instructions for crimping BNC TNC 60 Triaxial cable 61 Shielded cable 62 Index 63 ...

Page 5: ... not included with the standard package VIB 5890 3 Responsibilities The owner operator of the system must ensure that all applicable national regulations all safety accident prevention and environmental protection regulations as well as the recognized safety rules and safe work practices are complied with all tasks required for the proper installation of the system compo nents are performed correc...

Page 6: ...structions Action steps are indented and marked with a bullet point List entries are indented and marked with a dash Information about the text markup Functional instructions are separated from the remaining text by an upper and lower dividing line and are introduced by a context depen dent keyword WARNING Instructions for the prevention of injury Failure to comply with these instructions can resu...

Page 7: ...ure that these measures are properly planned and implemented In particular you must ensure that the system is used only for its intended purpose the system is operated only when in proper working condition the system is installed only by sufficiently qualified and authorized personnel the responsibilities for installation commissioning and operation have been defined Compliance with the installati...

Page 8: ...te the system only if it is in proper working order In case of malfunctions disconnect the system from the power supply and secure it against restarting If the system is shut down this will not affect the operation of a machine Therefore the machine can continue operating during a shut down 2 3 Intended use VIBRONET Signalmaster is a stationary CMS for monitoring the con dition of anti friction be...

Page 9: ...sonnel may stumble over an improperly laid cable and injure themselves The cable can be damaged due to external influences Lay the cable in such a way that no one can stumble over it Use cable ties or a Velcro fastener to fix the cable in place Lay the cable in a cable duct or protective tube Damage due to contamination In a loaded industrial environment the system components may have their functi...

Page 10: ...ereby declares that VIBGUARD compact con forms to the relevant European directives The complete text of the EU conformity declaration is available at the following Internet ad dress https www pruftechnik com com About us Company Certificates and Material Safety Safety ...

Page 11: ...x signal frequency 0 5 dB up to 75 of the max signal frequency 1 0 dB up to 80 of the max signal frequency 3 0 dB up to 100 of the max signal frequency Counter frequency 10 kHz Signal coupling DC AC DC on the differential synchr inputs Sampling rate analog inputs 153 6 76 8 38 4 19 2 9 6 kHz Frequency range 0 50 Hz to 0 50 kHz sub devided into 11 areas Frequency resolution 400 800 1600 3200 6400 1...

Page 12: ...NET Signalmaster string output Current consumption In µA range Interference protect Inputs and outputs protected by suppressor diodes PARAMETER VIB 8 306 EX VIB 8 306 V EX M20 General Housing material Cast aluminum housing powder coated Stainless steel VA Inputs Outputs 9 sensor inputs 1 string input 1 string output Env protection IP 65 IP 66 Temperature range 40C 70 C Clamping range M12 3 0 6 5 m...

Page 13: ...oximity sensor CLD type accelerometer Output Digitalized current signal Measurment range 40C 250 C 0 20mA 10 10V Sensitivity 0 385Ohm C 2 mA Current output to sensor 2 mA 4 mA Voltage output to sensor 1 V 2 2 V at connector current module 10 kOhm Input resistance voltage module 8 V Balancing resistor 100 Ohm General Operation temperature 20C 80 C 70 C with EX version 40C 70 C Dimensions 46 x 50 x ...

Page 14: ...ONET Signalmaster cabinet 455 430 400 230 500 Ø 10 440 3x M20 String line M25 Ethernet M16 Supply 2x M20 Relais 1 2 PE bolts 55 45 40 10 24 4 6 M18x1 M12x1 LED 55 45 40 24 4 6 M18x1 M12x1 LED VIB 6 620 VIB 6 622 RPM sensor VIB 6 620 VIB 6 622 Dimensions in millimeters ...

Page 15: ...imiting device Sensors are decoupled from string circuit Type VIB 8 306 SN YY Sensor U0 I0 P0 C0 L0 VIB 13 V 18mA 0 24W 25 nF 30 µH RPM 13 V 18mA 0 24W 100 nF 100 µH TEMP 3 6V 18mA 65mW 3 nF 10 µH MASTERLINE String line STRING No MASTER No MUX No 120 21 Ø 8 142 98 204 224 VIBRONET MUX VIB 8 306 VIB 8 306 M20 VIB 8 306 EX M20 M12 M20 M20 Ansicht gesamt Pos Änderung Datum Name Ä Nr Sonstiges Benennu...

Page 16: ...ation 06 2016 3 3 LED displays Status LEDs LED Color Status SYSTEM Orange Initialiation Green Enabled Red Measurement STATE 1 Green available STATE 2 Green available LAN 1 Green Connect LAN 2 Green Traffic Technical data ...

Page 17: ...0 VAC 50 60 Hz Network Ethernet CAT 5 E with TCP IP baud rate 100 Mbit Cabling Shielded cables are used for standard installations No special instal lation procedures are necessary unless the environment is electro magnetically contaminated in that case see the special notes listed in chapter 5 The following recommendations should be observed when laying out cable paths Cables between MUXes and se...

Page 18: ...axial cables VIB 81052 VIB 81053 Wire stripper for Ethernet cable Crimping pliers VIB 81026 Diagonal nosed cutting pliers Installation checker VIB 8 745 Multimeter 3 wire electric cable for low voltage supply 1 5 mm 2 wire electric cable for digital outputs 0 5 mm Shielded industrial Ethernet cable CAT 5 Insulated wire end ferrules for connecting the following wires Power supply Ethernet Digital o...

Page 19: ... the hous ing walls to allow tightening later with a wrench Drill pilot hole Tool 4 1mm bit and depth gage Hole depth 11 mm The hole should come close to the machine ele ment of interest e g the bearing without damaging it The tempera ture probe can be inserted up to 48mm deep Drill out hole Tool 6 8mm bit Hole depth approx 11 mm Tap thread Tool Fine thread tap M8 x 1 Blow out any shavings with co...

Page 20: ... exceeded For measuring low speeds 60 RPM there must be at least two measurement marks on the shaft The number of meas urement marks must be recorded in the installation report and taken into account in the measurement configuration in the OMNITREND Center PC soft ware context measuring channel Installation The RPM sensor is electrically insulated You can install it on the machine housing with a s...

Page 21: ...ut onto the sensor and tighten the setup Fasten the mounting bracket with the sensor on the machine Use the locknuts to set the optimal measurement distance First connect the sensor to a suitable power supply Then turn the shaft the LED goes out when the measurement mark passes the sensor RPM sensor mounted on shaft with ring gear measurement marks VIB 6 621 Coaxial cable RG58 not included D 10 mm...

Page 22: ...e material Machines of unequal electrical potential not connected to a com mon potential compensation circuit must never be connected to the same string line Add additional multiplexers to the end of the string line Installation Select a suitable installation location Cable loop Leave sufficient clearance below the fittings for approx 30cm of cable loop Drill four mounting holes for fastening the ...

Page 23: ...g oder Gebrauchsmustereintragung vorbehalten 2013 by PRÜFTECHNIK AG verwendet bei VIB 8 306 VIB 8 306 S und VIB 8 306 CCV DIN ISO 16016 Blatt 1 1 EDV Nr VIB 8 306 Bedruckung Vibronet Mux Eigenschaften Größe LxB mm Toleranzen mm Radius mm Druckfarbe n Beschriftbarkeit Material Druckträger Laminat Abdecketikett Oberfläche UV Lackierung Klebstoff 220 x 120 Hintergrund VIBRONET Gelb RAL 1016 Schrift W...

Page 24: ...inet is grounded through the power line In addition the cabi net must also be earthed via the PE bolt on the bottom of the cabinet Leave sufficient clearance below the fittings for approx 30cm of cable loop Leave enough clearance in front of the cabinet so that the housing lid can be fully opened approx 65 cm Drill four mounting holes for fastening the cabinet see 3 2 Dimen sions page 14 Fasten th...

Page 25: ...see Chapter 5 Special installations page 37 Cable loop Be sure to leave approx 30cm 12 of cable loop at all connections sensors MUXes basic unit in order to avoid straining cable connec tions later during service and repair Details on cable connection procedures coaxial single lead etc can be found in chapter 8 see Electrical cable page 59 Connecting sensors Sensor end Slide a suitable protective ...

Page 26: ... the cable to the MUX terminal Tighten down the fitting S2 S4 S6 S8 S1 S3 S5 S7 S9 VIBBUS MUX 3494 NEXT MUX MASTER LINE Check the sensor circuit using the installation checker VIB 8 745 Machine potential Fittings S2 S1 MUX 3494 STRING LINE String line connection terminal Sensor connection terminal S1 to S9 S2 S4 S6 S8 S1 S3 S5 S7 S9 VIBBUS MUX 3494 NEXT MUX STRING LINE How to connect the vibration...

Page 27: ...s Do not touch the board Remove the cable shield contact from the MUX circuit board Insert the signal pin of the module into the corresponding connec tion contact but do not tighten it down yet Screw the module firmly onto the circuit board Tighten down the connection contact Connect the sensor cable to the connection module as follows Open a suitable MUX fitting Insert the sensor cable into the M...

Page 28: ... the cables with a TNC TNC bulkhead connector e g VIB 93036F which must be mounted with electrical isolation Temperature probe with 3 lead or 4 lead connector Connect the temperature probe to an intermediate terminal or to the junction box VIB 6 770 9 outside the MUX according to the below diagram Connect the intermediate terminal or the junction box to the tem perature module VIB 8 310 in the mul...

Page 29: ...tion is made via the VIB8 312 current voltage module in similar fashion to that of RPM and temperature probes The module is configured by default for current level measurement If voltage level is to be measured the jumper on the module must be severed see illustration at left Cable connection Connect positive lead to signal contact Connect negative lead to shield contact Jumper Shield contact Sign...

Page 30: ...axial cable page 61 Open the MUX housing Trim the connection cable to the proper length see Cabling page 17 Lay a cable loop approx 30 cm Insert the cable through the first or the last fitting Connect the cable to the contacts marked NEXT MUX or MASTER LINE Tighten down the fitting Installation S2 S4 S6 S8 S1 S3 S5 S7 S9 VIBBUS MUX 3494 NEXT MUX STRING LINE S2 S4 S6 S8 S1 S3 S5 S7 S9 VIBBUS MUX 34...

Page 31: ...e shield clamp in the cabinet Crimp on a straight TNC connector e g VIB 93022 Connect the TNC connector to the corresponding TNC socket at the shock pulse module String 1 String 3 Apply the outer shielding to the shield clamp Tighten down the open fitting Traixial cable and crimping Details on the connection of triaxial cables and on crimping are given in chapter 8 see Triaxial cable page 61 see I...

Page 32: ...ring plan Tighten down the open fitting 5 Opener 1 6 COM 1 8 Closer 1 7 9 Opener 2 10 COM 2 11 12 Closer 2 Relay 1 sensor state Relay 2 alarm state Relay configuration The outputs can be defined as closers or openers Output as closer COM closer If the measurement signal exceeds the selected alarm threshold the switch closes the contact and thus indicates that the alarm value has been exceeded Outp...

Page 33: ...ne of the four sealing inserts Lay a cable loop approx 30 cm Cut off the RJ45 plug from the relevant cable end Insert the open cable end through the open fitting Connect the patch cable to the Ethernet terminal box as follows Remove cable sheath by 10 mm length b Fold back 10 mm of the braided shield over the outer sheath length a Remove the aluminum foil Strip 5 mm off each single wire length c L...

Page 34: ...own the open fitting M25 Connect the other end of the patch cable to the network socket or to the Ethernet switch respectively Pin assignment 1 Tx 2 Tx 3 Rx 6 Rx Color coding WH white GN green OG orange Installation Connecting a laptop PC A laptop can be connected directly to the Ethernet port RJ45 of the basic unit via a crossover patch cable for commissioning and service Ethernet RJ45 ...

Page 35: ...ote Specification for external power supply 100 240 V AC 0 71 0 43 A 50 60 Hz Open the VIBRONET Signalmaster cabinet Open the fitting M16 on the bottom of the cabinet and remove the sealing Lay a cable loop approx 30 cm Insert the power cable end through the open fitting Strip off the cable end Connect the wires to the respective terminals Black brown wire L1 Blue wire N Yellow green PE Fix the wi...

Page 36: ...YE NO1 5 Normally Open 12 nc 49 50 AG DBU Digital MS12 COM1 6 Common 11 nc 47 48 AG DBU OUT_1 COM1 7 Common 11 nc 45 46 AG DBU NC1 8 Normally Close 14 nc 26 PG DBU NO2 9 Normally Open 12 1X2 0V 24 25 PG DBU Digital MS12 COM2 10 Common 11 1X2 0V 22 23 PG DBU OUT_2 COM2 11 Common 11 1X2 0V 21 37 PG DBU NC2 12 Normally Close 14 nc 1 LAN TX BN nc 2 LAN TX RD connect to Eth connect to nc 18 LAN RX OG E...

Page 37: ...ble is made with the help of the junction box VIB 6 770 13 PLC connections are made without the junction box Connecting triaxial cable to junction box VIB 6 770 13 Open the housing of the junction box Remove the threaded fitting and insert the end of the triaxial cable through it Wrap the exposed shield around the fitting Strip the insulation from the signal conductor and its shield Connect the si...

Page 38: ...temperature probe The open cable end must be crimped with a TNC plug e g VIB 93022 Attach the required protective caps on both cable ends to seal the cable sensor interface VIB 6 701 straight version VIB 6 711 angled version Shielding The shield of the triaxial cable can be grounded in the fitting of the re spective housing when permitted and appropriate In the MUXes with stainless steel housing t...

Page 39: ...z Alle Rechte für den Fall der Patenterteilung oder Gebrauchsmustereintragung vorbehalten 2013 by PRÜFTECHNIK AG verwendet bei VIB 8 306 VIB 8 306 S und VIB 8 306 CCV DIN ISO 16016 Blatt 1 1 EDV Nr VIB 8 306 Bedruckung Vibronet Mux Eigenschaften Größe LxB mm Toleranzen mm Radius mm Druckfarbe n Beschriftbarkeit Material Druckträger Laminat Abdecketikett Oberfläche UV Lackierung Klebstoff 220 x 120...

Page 40: ...tenterteilung oder Gebrauchsmustereintragung vorbehalten 2013 by PRÜFTECHNIK AG verwendet bei VIB 8 306 VIB 8 306 S und VIB 8 306 CCV DIN ISO 16016 Blatt 1 1 EDV Nr VIB 8 306 Bedruckung Vibronet Mux Eigenschaften Größe LxB mm Toleranzen mm Radius mm Druckfarbe n Beschriftbarkeit Material Druckträger Laminat Abdecketikett Oberfläche UV Lackierung Klebstoff 220 x 120 Hintergrund VIBRONET Gelb RAL 10...

Page 41: ...ive earth Case 1 Connection plan for electromagnetically less contaminated environment Distance Signalmaster to last sensor 100 Meter Cable type coaxial RG 58 VIB 5 815 1 Signalmaster cabinet VIB 8 306 VIB 8 306 V VIB 8 306 VIB 8 306 V VIB 6 1x2 R VIB 6 1x7 VIB 6 1x2 R VIB 6 1x7 Special installations ...

Page 42: ...almaster last sensor 100 m Cable type coaxial RG 58 Sensor triax String line see case 3a VIB 6 1x2 VIB 6 1x7 VIB 6 1x2 VIB 6 1x7 RG 58 VIB 90005 PE Protective earth Triax VIB 90080 VIB 5 815 1 Signalmaster cabinet VIB 8 306 VIB 8 306 V VIB 8 306 VIB 8 306 V VIB 6 1x2 R VIB 6 1x7 VIB 6 1x2 R VIB 6 1x7 Special installations ...

Page 43: ...equency converter radio control Sensor cable length very long Cable type triaxial VIB 6 1x2 VIB 6 1x7 VIB 6 1x2 VIB 6 1x7 RG 58 VIB 90005 PE Protective earth Triax VIB 90080 VIB 5 815 1 Signalmaster cabinet VIB 8 306 VIB 8 306 V VIB 8 306 VIB 8 306 V VIB 6 1x2 R VIB 6 1x7 VIB 6 1x2 R VIB 6 1x7 Special installations ...

Page 44: ...plan for electromagnetically contaminated environment OR Distance Signalmaster last sensor 100 m Cable type Coax RG 58 String line with metal conduit alternative to triaxial cable see case 1b VIB 6 1x2 VIB 6 1x7 VIB 6 1x2 VIB 6 1x7 Special installations ...

Page 45: ...ly strong contaminated environment Frequency converter radio control Sensor cable length very long Cable type Coax with metal conduit alternative to triaxial cable see case 2 VIB 6 1x2 VIB 6 1x7 VIB 6 1x2 VIB 6 1x7 VIB 8 306 VIB 8 306 V VIB 8 306 VIB 8 306 V Special installations ...

Page 46: ...acity per unit of length but not the inductance In this case the cable inductance can be calculated using the following formula L Z C Example for a system component with 4 MUXes Ci 18 nF each with a 100 meter coaxial cable RG 58 for connecting the MUXes Technical data for the coaxial cable Z 50 2 Ohm C 101 pF m Calculation of the linear line inductance L L Z C 52 Ohm 101 pF m 273 nH m 4 multiplexe...

Page 47: ...e limiting device It should have potential equalization with the machines to be monitored 3 Sensors All sensors must be insulated against the machines 4 MUX Multiplexer The multiplexer housing should be connected to the HAZARDOUS AREAS EQUIPOTENTIAL BONDING SYSTEM on site The sensors must be connected with the respective intrinsically safe modules in the multiplexer Vibration transducers with the ...

Page 48: ...US AREAS EQUIPOTENTIAL BONDING SYSTEM For reasons of noise suppression a line resistor of 120 mOhm is recommended 120mOhm 1 5qmm 10m cable length Moreover the safety regulations of personnel goods with res pect of lightning explosion electricity and if necessary any other regulations of the respective customers trade union insurers country confederation etc must be taken into account The respectiv...

Page 49: ...caps must be reliably fixed by plastic clamps 9 The lines from the MUX to the sensor have a maximum length of 100 meters to the accelerometer 60 meters to the RPM sensors 30 meters to the temperature sensors RPM sensors with intrinsic safety Inductive sensor VIB 6 620 Type NCN8 18GM40 N0 V1 Fa Pepperl Fuchs Inductive sensor VIB 6 622 Type NCB8 18GM40 N0 V1 Fa Pepperl Fuchs Temperature probe with i...

Page 50: ...gital MS12 COM2 10 Common 11 1X2 0V 22 23 PG DBU OUT_2 COM2 11 Common 11 1X2 0V 21 37 PG DBU NC2 12 Normally Close 14 nc 1 LAN TX BN nc 2 LAN TX RD connect to Eth connect to nc 18 LAN RX OG Ethernet MS25 4 Tx 1 Tx nc 19 LAN RX BU CAT 5 E Tx 2 Tx 1P1 RJ45 nc D SUB RS232 1 9 pol Rx 3 Rx nc D SUB RS232 2 9 pol Rx 6 Rx Eth RJ45 RJ45 Eth 100MBit Eth Schield Shield PE 1P2 SYSTEM BUS D SUB SYSTEM BUS 15 ...

Page 51: ...mples for intrinsically safe areas Case 1 Connection plan for electromagnetically less contaminated environment Distance Signalmaster to last sensor 100 Meter Cable type coaxial RG 58 VIB 5 815 3 VIB 3 550 PE not connected VIB 6 1x2 DEX VIB 6 1x7 EX VIB 6 1x2 DEX VIB 6 1x7 EX VIB 8 306 EX VIB 8 306 EX VIB 5 802 Special installations String line 12 V DC 5 V DC 240 V AC VIB 8 314 EX VIB 8 314 EX ...

Page 52: ...Ex Case 1b Connection plan for electromagnetically contaminated environment OR Distance Signalmaster last MUX 100 m Cable type coaxial RG 58 Sensor triaxial String line see case 3a VIB 5 815 3 VIB 3 550 PE not connected VIB 5 802 VIB 6 1x2 DEX VIB 6 1x7 EX VIB 6 1x2 DEX VIB 6 1x7 EX VIB 8 306 EX VIB 8 306 EX Special installations String line 12 V DC 5 V DC 240 V AC VIB 8 314 EX VIB 8 314 EX ...

Page 53: ...riaxial PA Potential equalization line VIB 6 1x2 EX VIB 6 1x7 EX VIB 6 1x2 EX VIB 6 1x7 EX PA RG 58 VIB 90005 PE Protective earth Triax VIB 90080 VIB 8 314Ex VIB 8 314Ex Case 2 VIB 5 815 3 VIB 3 550 PE not connected VIB 5 802 VIB 6 1x2 DEX VIB 6 1x7 EX VIB 6 1x2 DEX VIB 6 1x7 EX VIB 8 306 EX VIB 8 306 EX Special installations String line 12 V DC 5 V DC 240 V AC VIB 8 314 EX VIB 8 314 EX ...

Page 54: ...lectromagnetically contaminated environment OR Distance Signalmaster last MUX 100 m Cable type coaxial RG 58 String line with metal conduit alternative to triaxial cable see case 1b VIB 5 815 3 VIB 3 550 PE not connected VIB 5 802 VIB 6 1x2 DEX VIB 6 1x7 EX VIB 6 1x2 DEX VIB 6 1x7 EX VIB 8 306 EX VIB 8 306 EX Special installations String line 12 V DC 5 V DC 240 V AC VIB 8 314 EX VIB 8 314 EX ...

Page 55: ...ctromagnetically strong contaminated environment Frequency converter radio control Sensor cable length very long Cable type coaxial with metal conduit alternative to triaxial cable see case 2 VIB 5 815 3 VIB 3 550 PE not connected VIB 5 802 VIB 6 1x2 DEX VIB 6 1x7 EX VIB 6 1x2 DEX VIB 6 1x7 EX VIB 8 306 EX VIB 8 306 EX Special installations String line 12 V DC 5 V DC 240 V AC VIB 8 314 EX VIB 8 31...

Page 56: ...ections in the cabinet as well Switch the power supply on to start up the systems The operating status of the system is indicated by the LED status indicator on the back of the base unit The SYSTEM LED on the back of the base unit illuminates orange while the system is starting up The SYSTEM LED illuminates green when the system is ready for operation SYSTEM LED ...

Page 57: ...installed in the cabinet 6 3 AT that you can replace as fol lows WARNING Risk of injury due to electric shock Disconnect the system from the power supply and secure it against reconnection Unscrew the fuse holder from the 1F1 6 3 AT fuse terminal using a suitable screwdriver Replace the fuse if it is blown You can find a spare fuse with the key pack Screw the fuse holder back in 1F1 6 3 AT Fuse ho...

Page 58: ...llow LED Ground loop Use a cable with banana plugs and alligator clips to connect the sen sor cable If none of the LEDs illuminate during testing and the battery is known to be fresh then the sensor connection is broken The installation checker is powered by a 9V battery Battery condition can be checked as follows Connect the BATT TEST and GROUND terminals together If the yellow LED illuminates th...

Page 59: ...spective terminal on the MUX board Cable connections Chapter 8 Cable connections Electrical cable The connections of the relay outputs and the supply lines are made using commercial single or multicore electrical cables Wire size AWG 24 12 For the terminals of the relay module 1K1 you need matching cable end sleeves Strip the cable by 8mm Open the screw above the respective connection and insert t...

Page 60: ...manged Perform cable stripping properly Cut off any damaged sections from the cable and repeat the procedure Push contact B over the cable inner conductor up to the dielectric Use an appropriate tool to crimp it e g crimping tool VIB 81026 A 16 8 4 5 A C Pin Connector housing Sleeve B A C B Coaxial cable RG 58 RG 59 Crimping tool VIB 81026 Spread the shielding slightly apart and insert the cable i...

Page 61: ...remove the sealing insert as needed Enter the cable end into the housing Apply a few drops of oil to the cable sheath to facilitate entering Strip the outer cable sheath using a suitable tool e g cable strip per VIB 81053 Make sure that the length of the available coaxial cable end reaches the connecting terminal Place the outer cable shield into the gland If a grounding rail is available you can ...

Page 62: ... from the housing and insert the cable end through it 2 Strip the insulation from the individual conductors 3 The cable is inserted through the fitting with outer insulation in tact The exposed length of inner leads should reach to the contact terminals 4 Strip an additional 25mm of outer insulation from the cable 5 Disassemble the fitting and wrap the exposed portion of the shield around the seal...

Page 63: ... 17 Installation checker VIB 8 745 26 58 Intrinsic safety 46 J Junction box VIB 6 770 13 37 L LED displays 16 Limiting device EX VIB 3 550 47 M MUX connection 30 31 installation 22 N Network 33 P Patch cable 33 Power supply 35 Process variables connecting to MUX 29 R Relay outputs 32 RPM sensor connecting to MUX 27 installation 20 S Safety 7 Sensor connection 25 installation 19 Special installatio...

Page 64: ...BRONET Installation 06 2016 MUX 1 MUX 2 MUX 3 MUX 4 MUX 1 MUX 2 MUX 3 MUX 4 MUX 1 MUX 2 MUX 3 MUX 4 MUX 5 MUX 6 MUX 5 MUX 6 MUX 5 MUX 6 1 2 3 Signalmaster No Serial No String No Machine Description Templates ...

Page 65: ...65 VIBRONET Installation 06 2016 MUX Sensor No 1 9 2 3 4 5 6 7 8 Signalmaster No String No Mux No Installation location Description Templates ...

Page 66: ...Fluke Deutschland GmbH Freisinger Str 34 85737 Ismaning Germany 49 89 99616 0 www pruftechnik com Productive maintenance technology Printed in Germany VIB 9 520 G 06 2016 ...

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Fluke VIBRONET Signalmaster, Installation Manual

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Summary of Contents for VIBRONET Signalmaster

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