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Fluke Thermalert 4.0 Series User Manual Download Page 102

Accessories 

Mechanical Accessories 

103 

13

 

Table 13-7: Minimum device temperatures [°C/°F] 

Relative Humidity [%] 

Am

bie

nt

 T

em

pe

ra

tu

re

 [°

C/

°F

] 

 

10  15 

20  25  30 

35 

40 

45  50 

55  60 

65  70 

75  80  85  90 

95  100 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

5/ 

41 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

5/ 

41 

10/ 

50 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

5/ 

41 

5/ 

41 

5/ 

41 

5/ 

41 

5/ 

41 

10/ 

50 

15/ 

59 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

5/ 

41 

5/ 

41 

5/ 

41 

5/ 

41 

10/ 

50 

10/ 

50 

10/ 

50 

10/ 

50 

10/ 

50 

15/ 

59 

20/ 

68 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

5/ 

41 

5/ 

41 

5/ 

41 

10/ 

50 

10/ 

50 

10/ 

50 

10/ 

50 

15/ 

59 

15/ 

59 

15/ 

59 

15/ 

59 

15/ 

59 

20/ 

68 

25/ 

77 

0/ 

32 

0/ 

32 

0/ 

32 

0/ 

32 

5/ 

41 

5/ 

41 

10/ 

50 

10/ 

50 

10/ 

50 

10/ 

50 

15/ 

59 

15/ 

59 

15/ 

59 

20/ 

68 

20/ 

68 

20/ 

68 

20/ 

68 

20/ 

68 

25/ 

77 

30/ 

86 

0/ 

32 

0/ 

32 

0/ 

32 

5/ 

41 

5/ 

41 

10/ 

50 

10/ 

50 

15/ 

59 

15/ 

59 

15/ 

59 

20/ 

68 

20/ 

68 

20/ 

68 

20/ 

68 

25/ 

77 

25/ 

77 

25/ 

77 

25/ 

77 

30/ 

86 

35/ 

95 

0/ 

32 

0/ 

32 

5/ 

41 

10/ 

50 

10/ 

50 

15/ 

59 

15/ 

59 

20/ 

68 

20/ 

68 

20/ 

68 

25/ 

77 

25/ 

77 

25/ 

77 

25/ 

77 

30/ 

86 

30/ 

86 

30/ 

86 

30/ 

86 

35/ 

95 

40/ 

104 

0/ 

32 

5/ 

41 

10/ 

50 

10/ 

50 

15/ 

59 

20/ 

68 

20/ 

68 

20/ 

68 

25/ 

77 

25/ 

77 

25/ 

77 

30/ 

86 

30/ 

86 

30/ 

86 

35/ 

95 

35/ 

95 

35/ 

95 

35/ 

95 

40/ 

104 

45/ 

113 

0/ 

32 

10/ 

50 

15/ 

59 

15/ 

59 

20/ 

68 

25/ 

77 

25/ 

77 

25/ 

77 

30/ 

86 

30/ 

86 

35/ 

95 

35/ 

95 

35/ 

95 

35/ 

95 

40/ 

104 

40/ 

104 

40/ 

104 

40/ 

104 

45/ 

113 

50

/ 

122 

5/ 

41 

10/ 

50 

15/ 

59 

20/ 

68 

25/ 

77 

25/ 

77 

30

/ 

86 

30/ 

86 

35/ 

95 

35/ 

95 

35/ 

95 

40/ 

104 

40/ 

104 

40/ 

104 

45/ 

113 

45/ 

113 

45/ 

113 

45/ 

113 

50/ 

122 

60/ 

140 

15/ 

59 

20/ 

68 

25/ 

77 

30/ 

86 

30/ 

86 

35/ 

95 

40/ 

104 

40/ 

104 

40/ 

104 

45/ 

113 

45/ 

113 

50/ 

122 

50/ 

122 

50/ 

122 

50/ 

122 

50/ 

122 

50/ 

122 

50/ 

122 

60/ 

140 

70/ 

158 

20/ 

68 

25/ 

77 

35/ 

95 

35/ 

95 

40/ 

104 

45/ 

113 

45/ 

113 

50/ 

122 

50/ 

122 

50/ 

122 

50/ 

122 

50/ 

122 

60/ 

140 

60/ 

140 

60/ 

140 

60/ 

140 

60/ 

140 

60/ 

140 

 

80/ 

176 

25/ 

77 

35/ 

95 

40/ 

104 

45/ 

113 

50/ 

122 

50/ 

122 

50/ 

122 

60/ 

140 

60/ 

140 

60/ 

140 

60/ 

140 

60/ 

140 

 

 

 

 

 

 

 

90/ 

194 

35/ 

95 

40/ 

104 

50/ 

122 

50/ 

122 

50/ 

122 

60/ 

140 

60/ 

140 

60/ 

140 

 

 

 

 

 

 

 

 

 

 

 

100/ 

212 

40/ 

104 

50/ 

122 

50/ 

122 

60/ 

140 

60/ 

140 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Example: 

Ambient temperature 

= 50°C 

Relative humidity 

= 40 % 

Minimum device temperature 

= 30°C 

The use of lower temperatures is at your own risk!

 

 

www.

.com

[email protected]

1.800.561.8187

Summary of Contents for Thermalert 4.0 Series

Page 1: ...nual PN 4968276 English Rev 2 4 Jul 2021 2021 Fluke Process Instruments All rights reserved Printed in Germany Specifications subject to change without notice All product names are trademarks of their...

Page 2: ...liable for any special incidental or consequential damages whether in contract tort or otherwise Software Warranty The manufacturer does not warrant that the software described herein will function pr...

Page 3: ...Model 6 Wire 25 2 3 5 Model 12 Wire 25 2 4 Environmental Specifications 26 2 5 Dimensions 27 2 5 1 Model 2 Wire 6 Wire 27 2 5 2 Model Fieldbus 4 Wire 27 2 5 3 Model 12 Wire 28 2 6 Scope of Delivery 2...

Page 4: ...ver 46 5 7 Model 6 Wire 46 5 7 1 Back Panel 46 5 7 2 Cable Connection 47 5 7 3 Terminal Strip 47 5 7 4 Analog Out 47 5 7 4 1 mA Output 47 5 7 4 2 V Output 47 5 7 4 3 TC Output 48 5 7 5 RS485 Communica...

Page 5: ...ors 61 7 4 ASCII Programming 62 8 PROFINET IO 63 8 1 Configuration 63 8 2 Parameters 63 8 3 Messages 64 8 4 Input Data 64 8 5 Output Data 64 8 6 Diagnostics 65 9 ETHERNNET IP 66 9 1 Configuration 66 9...

Page 6: ...ck with Enclosure A T40 TB ENC 84 13 1 6 Power Supply DIN Rail A PS DIN 24V 85 13 1 7 Power Supply with Terminal Box A PS ENC 24V 86 13 1 8 USB RS485 Converter A CONV USB485 88 13 1 9 PoE Injector A P...

Page 7: ...13 15 1 10 G5 30 Models 113 15 1 11 G5 70 Models 114 15 1 12 MT 30 Models 115 15 1 13 MT 70 Models 116 15 1 14 P3 20 Models 117 15 1 15 HT 60 Models 118 15 1 16 1M 150 Models 119 15 1 17 2M 150 Models...

Page 8: ...r Codes 65 Table 9 1 Pyrometer Parameters 66 Table 9 2 Input Data 67 Table 9 3 Output Data 67 Table 9 4 Parameter Types 67 Table 9 5 Error Codes 68 Table 10 1 Sensor Information 70 Table 10 2 Overview...

Page 9: ...y at FTC1 Input Example 49 Figure 5 17 Principle of Background Temperature Compensation 50 Figure 5 18 Adjustment of Background Temperature Compensation at FTC2 Input Example 50 Figure 5 19 Wiring the...

Page 10: ...ptical Diagrams LT 07 Models 108 Figure 15 2 Optical Diagrams LT 15 Models 108 Figure 15 3 Optical Diagrams LT 30 Models 109 Figure 15 4 Optical Diagrams LTB 30 Models 110 Figure 15 5 Optical Diagrams...

Page 11: ...th respect to restriction of hazardous substances RoHS EN 60079 0 2019 Risk of explosion part 0 general requirements ATEX EN 60079 11 2012 Risk of explosion part 11 device protection by intrinsic safe...

Page 12: ...r the measurement of temperature The instrument is appropriate for continuous use The instrument operates reliably in demanding conditions such as in high environmental temperatures as long as the doc...

Page 13: ...Exemplary product label for standard model Exemplary product label for HART model Exemplary product for model with intrinsically safe rating www com information itm com 1 800 561 8187...

Page 14: ...h ground terminal Protective conductor terminal Switch or relay contact DC power supply Conforms to European Union directive Disposal of old instruments should be handled according to professional and...

Page 15: ...or indirectly off reflective surfaces Do not use laser viewing glasses as laser protection glasses Laser viewing glasses are used only for better visibility of the laser in bright light Use the produ...

Page 16: ...10 ms Laser sighting Compact rugged design in stainless steel Galvanic isolated outputs Real time ambient background temperature compensation Simple two wire installation or digital communications RS...

Page 17: ...Rev 2 4 Jul 2021 18 Figure 1 1 Available Models 2 Wire 4 to 20 mA Alarm USB 4 Wire Ethernet EtherNet IP PROFINET IO 6 Wire Analog Out RS485 USB 12 Wire Analog In Out Alarm Trigger RS485 USB www com i...

Page 18: ...2 to 3002 F G5 70 450 to 2250 C 842 to 4082 F MT 30 200 to 1000 C 392 to 1832 F MT 70 450 to 2250 C 842 to 4082 F P3 20 25 to 450 C 77 to 842 F HT 60 500 to 2000 C 932 to 3632 F 3M 70 100 to 600 C 212...

Page 19: ...1 0 C Tmeas with Tmeas in C 2 0 F 0 1 32 F Tmeas with Tmeas in F The system accuracy is valid for temperature values provided via the digital interface the mA output and the V output When using the t...

Page 20: ...t 14 bit Emissivity 4 6 12 wire models 0 100 to 1 100 in 0 001 increments 2 wire models 0 10 to 1 00 in 0 01 increments Signal Processing All models Averaging peak hold valley hold advanced peak hold...

Page 21: ...ML 150 150 1 SF0 CF2 1MH 150 150 1 SF0 CF2 Focus Distances SF0 1520 mm 60 in SF2 1250 mm 49 in SF4 500 mm 20 in CF0 50 mm 2 in CF1 76 mm 3 in CF2 200 mm 7 9 in Note The focus distance is measured from...

Page 22: ...9 in MT 30 CF2 6 1 mm 0 24 in MT 70 SF2 17 9 mm 0 7 in MT 70 CF1 1 1 mm 0 04 in MT 70 CF2 2 9 mm 0 11 in HT 60 CF1 1 3 mm 0 05 in HT 60 CF2 3 3 mm 0 13 in 1ML 150 SF0 10 1 mm 0 4 in 1ML 150 CF2 1 3 mm...

Page 23: ...anual 2 3 3 Model Fieldbus 4 Wire Power Power over Ethernet IEEE 802 3af pinout mode A mixed DC data Ethernet Connection M12 socket 4 wires full duplex 100 MBit s 100BASE TX IEEE 802 3u Auto Negotiati...

Page 24: ...Model 12 Wire Power 24 VDC nominal 20 to 48 VDC 100 mA 24 V Outputs Analog 0 to 20 mA active or 4 to 20 mA active or 0 to 10 V current loop impedance max 500 voltage load impedance min 10 k electrical...

Page 25: ...ibration and shock IEC 60068 2 27 mechanical shock 50 g 6 ms 3 axes IEC 60068 2 26 sinusoidal vibration 3 g 11 200 Hz 3 axes EMC EN 61326 1 2013 industrial KCC Electromagnetic Compatibility applies to...

Page 26: ...s 27 2 2 5 Dimensions 2 5 1 Model 2 Wire 6 Wire Figure 2 1 Dimensions for the 2 Wire and 6 Wire Model 2 5 2 Model Fieldbus 4 Wire Figure 2 2 Dimensions for the 4 Wire Model Fieldbus www com informatio...

Page 27: ...Thermalert 4 0 Series Users Manual Rev 2 4 Jul 2021 28 2 5 3 Model 12 Wire Figure 2 3 Dimensions for the 12 Wire Model www com information itm com 1 800 561 8187...

Page 28: ...ing nut not for LTB model Fixed bracket not for LTB model USB cable only for the setup of the instrument not for LTB and 4 wire models Operator s manual as pdf file on data carrier Quick Start Guide p...

Page 29: ...signal processing electronics analyze the electrical signal and convert it into a temperature measurement As the intensity of the emitted infrared radiation is dependent on the material the required...

Page 30: ...gets dirty infrared energy will be blocked and the sensor will not measure accurately It is good practice to always keep the lens clean The air purge collar accessory helps keep contaminants from bui...

Page 31: ...4 2 Principle of the Galvanic Isolation for the 6 Wire Model Figure 4 3 Principle of the Galvanic Isolation for the 12 Wire Model VDC Isolation GND RS485 A RS485 B Analog Out AGND Isolation Shield Hou...

Page 32: ...available Wiring and conduit runs must be considered including computer wiring and connections if used 5 2 Distance to Object The desired spot size on the target will determine the maximum measuremen...

Page 33: ...ing Angles The sensor head can be placed at any angle from the target less than 45 Figure 5 2 Acceptable Sensor Viewing Angles Best perpendicular to target Good up to 45 to target Bad 45 to 90 to targ...

Page 34: ...ity is changeable in tenths left switch and hundredths right switch The preset for the rotary switches at the factory default is 0 95 The appendix lists typical emissivity values for common materials...

Page 35: ...o 6 5 mm 0 16 to 0 26 in Note that it might be necessary to additionally seal the cable entry to allow IP65 with smaller cables Note To improve the assembly ability the threads of the end cap and sens...

Page 36: ...le Remove about 6 cm 2 36 in of the insulation Shorten the shield to about 1 cm 0 4 in Tin coat the connecting leads if not done yet Step 6 Feed the prepared cable with the metal cone ring Step 7 Make...

Page 37: ...ave any play after tightening 5 4 3 mA Single Loop The 2 wire model of the Thermalert 4 0 Series is an infrared thermometer with a built in two wire transmitter Power it up with an appropriate direct...

Page 38: ...voltage is dropped across the load and is not available for the infrared sensor In the following figure a controller and an indicator are connected in a series in the loop The 4 20 mA current determi...

Page 39: ...0 14 V 24 4 V 200 16 V 24 8 V 300 18 V 25 2 V 400 20 V 25 6 V 500 22 V 26 V 600 24 V 26 4 V 700 26 V 26 8 V Note Connecting the USB cable when the power supply voltage is applied can cause a short ter...

Page 40: ...ying capacity for the alarm output is 150 mA Use the circuit diagram below The alarm output AL of the instrument is not electrically isolated from the power supply Figure 5 7 Exemplary Wiring the Alar...

Page 41: ...upply negative signal 4 to 20 mA and ground 5 5 2 Cable Connection The sensor cable must be provided by the user For the assembling steps see section 5 4 2 Cable Connection page 36 5 5 3 mA Loop For c...

Page 42: ...a PC Figure 5 10 Sensor Connection to a PC using PoE 5 6 2 Sensor Address The factory default IP address for the Thermalert 4 0 sensor is 192 168 42 134 The last valid address is 254 The IP address f...

Page 43: ...onfig in a Command Prompt window Figure 5 11 Command Prompt Window For the example above the IP address of the PC is 192 168 42 1 The subnet address is 192 168 42 the host address is 1 The subnet addr...

Page 44: ...d click on Properties 4 Activate the radio button Use the following IP address and make the following settings IP address 192 168 42 x where x is an address between 0 and 255 except 134 which is alrea...

Page 45: ...within an Intranet Several information is available such as actual measured temperature and internal case temperature For accessing the sensor s web interface a standard web browser can be used For t...

Page 46: ...r with a built in analog output to drive analog devices The output can be configured to output mA V or TC by means of software or a dedicated ASCII command The output is short circuit resistant 5 7 4...

Page 47: ...ction 7 RS485 page 59 5 8 Model 12 Wire 5 8 1 Back Panel Figure 5 15 DIN Connector Pin Layout pin side Table 5 6 Pin Assignment for DIN Connector Pin Description A RS485 A B RS485 B C FTC1 emissivity...

Page 48: ...emperature For instance the higher temperature of a furnace wall could lead to hotter temperatures being measured especially for low emissivity targets Background temperature compensation allows for t...

Page 49: ...perature Compensation Figure 5 18 Adjustment of Background Temperature Compensation at FTC2 Input Example Use ASCII commands to configure the FTC2 input see section 10 4 3 Background Temperature Compe...

Page 50: ...ction 5 8 5 2 Hold This mode acts as an externally generated hold function when the peak valley function is active A transition at the trigger input from logical high level toward logical low level wi...

Page 51: ...ate relay The maximum load for this output is 48 V 300 mA If a spike voltage exceeding the absolute maximum rated value is generated between the output terminals insert a clamping diode in parallel to...

Page 52: ...tionality you can force the instrument operating in the 4 20 mA mode to transmit an output current less than 4 mA e g 3 5 mA or above 20 mA e g 21 0 mA 5 8 7 2 V Output The Analog Out configured as vo...

Page 53: ...ody For correct assembly now screw the air purge onto the sensor only until the arrowhead is in line with the connection fitting for the air injection Figure 5 25 Assembly of the Air Purge Note The ai...

Page 54: ...into the laser beam Never point directly at another person LASER 2 650 nm 1 mW IEC EN 60825 1 2014 The laser automatically turns off above an internal case temperature of 50 C 122 F The laser is not a...

Page 55: ...The output will hold the maximum value for the selected duration of the hold time Once the hold time is exceeded the peak hold function will reset and the output will resume tracking the object temper...

Page 56: ...Peak Hold This function searches the sensor signal for a local maximum peak and writes this value to the output until a new local maximum is found Before the algorithm restarts its search for a local...

Page 57: ...s of the otherwise homogenous trace will be shown The user may combine the functionality of the peak hold function with the averaging function by choosing an average time thus smoothing the output sig...

Page 58: ...ontrol Address range 1 to 32 0 for stand alone unit or broadcast transmission 7 2 Installation Note A simultaneous communication via USB and fieldbus e g RS485 is not allowed Note Each slave in the ne...

Page 59: ...r can automatically configure RS485 signals without external switch setting The converter is equipped with 3000 VDC of isolation and internal surge protection to protect the host computer and the conv...

Page 60: ...stalling two or more sensors in a multi drop configuration please be aware of the following Each sensor must have a unique address greater zero 1 32 Each sensor must be set to the same baud rate defau...

Page 61: ...Thermalert 4 0 Series Users Manual Rev 2 4 Jul 2021 62 7 4 ASCII Programming For the programming details see section 10 ASCII Programming page 69 www com information itm com 1 800 561 8187...

Page 62: ...ML Extensible Markup Language coded and supplied to the end user GSDML V2 34 FPI T40 xxxxxxxx The I O device is configured in accordance with the physical arrangement of the node slot oriented Module...

Page 63: ...ansferred to the PROFINET IO controller message inactive default is transferred to the PROFINET IO controller message active Message process alarm The process alarm of pyrometer is not transferred to...

Page 64: ...ecification Errors occurring when configuring and setting the parameters of the fieldbus communicator and the connected pyrometer as well as external errors are reported by the communicator via channe...

Page 65: ...happen upon device initialization i e when downloading the program to the PLC default values are sent if no changes have been made Once the parameter setting has been performed the I O device is read...

Page 66: ...of parameter 1 4 Byte REAL UDINT Parameter The Type of parameter gives the meaning of the following parameters with the same format as described in section 9 2 Parameters page 66 Table 9 4 Parameter T...

Page 67: ...slated using the table below Table 9 5 Error Codes Bit Description 2 Internal temperature over range 3 Internal temperature under range 9 Object temperature under range 10 Object temperature over rang...

Page 68: ...a Parameter Poll Mode E 0 975 CR LF E is the parameter to be set is the command for set a parameter 0 975 is the value for the parameter CR carriage return 0Dhex is closing the setting 10 1 3 Sensor...

Page 69: ...om burst mode to poll mode V P V P to be sent it could be necessary to send the command more than one times A power off on cycle requires the sensor to quit a running burst mode and to continue in pol...

Page 70: ...Temperature Compensation In case the background temperature is not represented by the internal sensor case temperature you must set the ambient background temperature values as follows A 250 0 curren...

Page 71: ...O 4 sets the current output range to 4 20 mA H 500 sets the temperature for the top analog output value to 500 in current scale e g the top current output value of 20 mA shall represent 500 C L 0 sets...

Page 72: ...cessary to address a command Therefore a 3 digit number is set prior the command The 3 digit number is determined between 001 and 032 A unit with the address 000 is a single unit and not in multidrop...

Page 73: ...e sensing head can be reprogrammed from the control room by means of bi directional transmission of digital signals The superposition of analog and digital signals is described by the HART protocol Se...

Page 74: ...ent 80 C 4 to 176 F The intrinsically safe unit is available with air water cooled housing That accessory can provide a cooler more stable operating environment for the electronics but does not allow...

Page 75: ...ust be ordered separately from a third part vendor The manufacturer recommends using the following power supply barrier Company Pepperl Fuchs model KCD2 STC EX1 Figure 12 1 Intrinsic Safety Installati...

Page 76: ...igh Temp A CB HT M16 W12 xx 12 Wire Cable Low Temp A CB LT M16 W12 xx Ethernet PoE Cable A CB xx M12 W04 xx Terminal Block A T40 TB Terminal Block with Enclosure A T40 TB ENC Power Supply DIN Rail A P...

Page 77: ...sion Table 13 1 Cable Specification P N Ambient Temperature Length A CB HT M16 W12 04 80 to 200 C 112 F to 392 F 4 m 13 ft A CB HT M16 W12 08 80 to 200 C 112 F to 392 F 8 m 26 ft A CB HT M16 W12 15 80...

Page 78: ...twisted pair wires have drain wires inside their insulation These drain wires and the white wire that is not part of the twisted pair must be connected to the terminal labeled CLEAR Note If you purcha...

Page 79: ...Specification P N Ambient Temperature Length A CB LT M16 W12 04 40 to 105 C 40 to 221 F 4 m 13 ft A CB LT M16 W12 08 40 to 105 C 40 to 221 F 8 m 26 ft A CB LT M16 W12 15 40 to 105 C 40 to 221 F 15 m 4...

Page 80: ...d pair wires have drain wires inside their insulation These drain wires and the white wire that is not part of the twisted pair must be connected to the terminal labeled CLEAR Note If you purchase you...

Page 81: ...bient temperatures up to 80 C 176 F The HT version is Teflon coated and withstands ambient temperatures up to 180 C 356 F Figure 13 3 Ethernet PoE Cable Figure 13 4 Pin Assignment Front View RJ45 Plug...

Page 82: ...essory is for the connection of the sensor to the customer s industrial environment It lists all different conductor colors on one side and the related signal names on the other side Figure 13 5 Termi...

Page 83: ...re is for the connection of the Thermalert 4 0 sensor to the customer s industrial environment The enclosure is IP67 NEMA 4 protected and the terminal block inside is identical to part A T40 TB Figure...

Page 84: ...electrical shocks the power supply must be used in protected environments cabinets Technical data Protection class prepared for class II equipment Environmental protection IP20 Operating temperature r...

Page 85: ...or The terminal box should be surface mounted using the flanges and holes provided It should be mounted in such a manner to allow the free flow of air around the unit Ambient temperatures for the term...

Page 86: ...Accessories Electrical Accessories 87 13 To ensure correct wiring stick the enclosed sticker onto the carrier plate as shown below FTC2 FTC1 A B A Out AGND www com information itm com 1 800 561 8187...

Page 87: ...uplex the sensor supports 2 wire only Terminal screwed accepts 0 05 to 3 mm AWG 13 to AWG 30 USB connector type B supplied with type A to type B cable Ambient Temperature 0 to 60 C 32 to 140 F 10 90 r...

Page 88: ...onnection Technical Data PoE standard 802 3af PoE output power 15 4 W PoE ports 1 Ethernet 100Base TX Power supply 100 to 240 VAC 50 to 60 Hz 19 W Operating temperature 0 to 50 C 32 to 122 F Humidity...

Page 89: ...ir Water Cooled Housing A T40 WC Air Water Cooled Housing with Air Purge A T40 WCAP Thread Adapter A TA M56 Mounting Flange A MF MOD Figure 13 11 Overview to Mechanical Accessories Mounting Nut A MN A...

Page 90: ...3 2 1 Mounting Nut A MN See below for the standard mounting nut with an inner thread of 1 5 UNC to fix and secure the Thermalert 4 0 sensor to any kind of mounting brackets Figure 13 12 Mounting Nut w...

Page 91: ...2 Fixed Bracket A BR F The fixed bracket enables the Thermalert 4 0 sensor to be mounted in a fixed location For a correct horizontal sensor orientation a swivel range within 45 is available Figure 13...

Page 92: ...adjustable bracket enables the Thermalert 4 0 sensor to be mounted in a movable location For a correct sensor orientation you can pitch and swivel the sensor sighting axis in a range of about 45 per a...

Page 93: ...tation you are able to pitch 0 90 and to swivel 0 360 the sensor sighting axis The base has a single control knob and a split ball lock to hold the specific head mount firmly in place Technical Data C...

Page 94: ...gure 13 16 Installation of the Sighting Tube Figure 13 17 Dimensions for the Sighting Tube Available sighting tubes Sighting tube made of ceramic A ST CER resistible up to 1500 C 2732 F Sighting tube...

Page 95: ...ameter and length Your sensing head determines what diameter length combinations are possible without impeding the optical field of view For this reason the Thermalert 4 0 sensors LT 07 and LT 15 cann...

Page 96: ...the sighting tube A ST xx to the Thermalert 4 0 sensor see section 13 2 5 Sighting Tube page 95 The adapter has two inner threads to adapt the outer thread of the instrument 1 5 UNC to the outer threa...

Page 97: ...SF0 LT 30 CF1 LT 30 CF2 LTB 30 CF1 LTB 30 CF2 LT 50 CF2 LT 70 CF2 0 71 0 05 yes A T40 PW PF none stainless steel Polyethylene foil for food applications non poisonous non fragile LT 30 SF0 LT 50 SF0 L...

Page 98: ...ature spot at an angle of 90 This allows placing the Thermalert 4 0 sensor closer to the object to measure or in a more protected domain To keep the inserted mirror dust and dirt clean the right angle...

Page 99: ...before or after the bracket It must be screwed in fully Air flows into the 1 8 NPT fitting and out the front aperture Airflow should be a maximum of 0 5 to 1 5 l s 0 13 to 0 4 gallons s Clean filtere...

Page 100: ...an air temperature of 25 C 77 F Water flow should be approximately 1 0 to 2 0 l min 0 26 to 0 52 gallons min at a water temperature between 10 and 27 C 50 to 80 6 F Chilled water below 10 C 50 F is no...

Page 101: ...ickly In case of a further cooling the surplus water vapor will condense out as water The water will condense on the lenses and the electronics resulting in possible damage to the sensor Condensation...

Page 102: ...86 35 95 0 32 0 32 5 41 10 50 10 50 15 59 15 59 20 68 20 68 20 68 25 77 25 77 25 77 25 77 30 86 30 86 30 86 30 86 35 95 40 104 0 32 5 41 10 50 10 50 15 59 20 68 20 68 20 68 25 77 25 77 25 77 30 86 30...

Page 103: ...red to the front of the Thermalert 4 0 sensor It provides an outer M56 thread to fit to legacy Marathon MM installations The thread adapter is also used to hold the mounting flange A MF MOD for use in...

Page 104: ...lert 4 0 sensor to be mounted into a legacy Ircon Modline flange mount installations Please note that this accessory needs to be used in conjunction with the thread adapter A TA M56 to adapt the outer...

Page 105: ...uates No ground for the instrument Check wiring grounding 14 2 Fail Safe Operation The Fail Safe system is designed to alert the operator and provide a safe output in case of any system failure Basica...

Page 106: ...ing a cotton swab or soft lens tissue dampened in distilled water Do not scratch the surface For fingerprints or other grease use any of the following Denatured alcohol Ethanol Kodak lens cleaner Appl...

Page 107: ...Manual Rev 2 4 Jul 2021 108 15 Appendix 15 1 Optical Diagrams 15 1 1 LT 07 Models Figure 15 1 Optical Diagrams LT 07 Models 15 1 2 LT 15 Models Figure 15 2 Optical Diagrams LT 15 Models www com inform...

Page 108: ...Appendix Optical Diagrams 109 15 15 1 3 LT 30 Models Figure 15 3 Optical Diagrams LT 30 Models www com information itm com 1 800 561 8187...

Page 109: ...Thermalert 4 0 Series Users Manual Rev 2 4 Jul 2021 110 15 1 4 LTB 30 Models Figure 15 4 Optical Diagrams LTB 30 Models www com information itm com 1 800 561 8187...

Page 110: ...Appendix Optical Diagrams 111 15 15 1 5 LT 50 Models Figure 15 5 Optical Diagrams LT 50 Models www com information itm com 1 800 561 8187...

Page 111: ...0 Series Users Manual Rev 2 4 Jul 2021 112 15 1 6 LT 70 Models Figure 15 6 Optical Diagrams LT 70 Models 15 1 7 LTD 04 Models Figure 15 7 Optical Diagrams LTD 04 Models www com information itm com 1...

Page 112: ...15 1 8 P7 30 Models Figure 15 8 Optical Diagrams P7 30 Models 15 1 9 G7 70 Models Figure 15 9 Optical Diagrams G7 70 Models 15 1 10 G5 30 Models Figure 15 10 Optical Diagrams G5 30 Models www com inf...

Page 113: ...Thermalert 4 0 Series Users Manual Rev 2 4 Jul 2021 114 15 1 11 G5 70 Models Figure 15 11 Optical Diagrams G5 70 Models www com information itm com 1 800 561 8187...

Page 114: ...Appendix Optical Diagrams 115 15 15 1 12 MT 30 Models Figure 15 12 Optical Diagrams MT 30 Models www com information itm com 1 800 561 8187...

Page 115: ...Thermalert 4 0 Series Users Manual Rev 2 4 Jul 2021 116 15 1 13 MT 70 Models Figure 15 13 Optical Diagrams MT 70 Models www com information itm com 1 800 561 8187...

Page 116: ...Appendix Optical Diagrams 117 15 15 1 14 P3 20 Models Figure 15 14 Optical Diagrams P3 20 Models www com information itm com 1 800 561 8187...

Page 117: ...Thermalert 4 0 Series Users Manual Rev 2 4 Jul 2021 118 15 1 15 HT 60 Models Figure 15 15 Optical Diagrams HT 60 Models www com information itm com 1 800 561 8187...

Page 118: ...Appendix Optical Diagrams 119 15 15 1 16 1M 150 Models Figure 15 16 Optical Diagrams 1M 150 Models www com information itm com 1 800 561 8187...

Page 119: ...Thermalert 4 0 Series Users Manual Rev 2 4 Jul 2021 120 15 1 17 2M 150 Models Figure 15 17 Optical Diagrams 2M 150 Models www com information itm com 1 800 561 8187...

Page 120: ...Appendix Optical Diagrams 121 15 15 1 18 3M 70 Models Figure 15 18 Optical Diagrams 3M 150 Models www com information itm com 1 800 561 8187...

Page 121: ...icient to be able to see the entire area of interest For this reason the manufacturer provides a field of view calculating software called Spot Size Calculator which allows the calculation of the resu...

Page 122: ...sured material If possible apply flat black paint to a portion of the surface of the object The emissivity of the paint is 0 95 Next measure the temperature of the painted area using an emissivity set...

Page 123: ...Haynes Alloy 0 5 0 9 0 6 0 9 0 6 0 9 0 3 0 8 0 3 0 8 0 3 0 8 Inconel Oxidized 0 4 0 9 0 6 0 9 0 6 0 9 0 6 0 9 0 6 0 9 0 80 0 90 0 7 0 95 Sandblasted 0 3 0 4 0 3 0 6 0 3 0 6 0 3 0 6 0 3 0 6 0 3 0 6 po...

Page 124: ...d Sheet 0 6 0 7 0 5 0 7 0 5 0 7 0 4 0 6 Polished Sheet 0 35 0 25 0 2 0 1 0 1 0 10 0 25 0 1 Molten 0 35 0 25 0 4 0 25 0 4 0 1 0 2 0 1 0 2 Oxidized 0 8 0 9 0 8 0 9 0 8 0 9 0 7 0 9 0 7 0 9 0 80 0 95 0 7...

Page 125: ...eramic 0 4 0 8 0 95 0 8 0 95 0 95 Clay 0 8 0 95 0 85 0 95 0 95 Coke 0 95 1 00 0 95 1 00 0 95 1 00 0 95 1 00 0 95 1 00 0 95 1 00 Concrete 0 65 0 9 0 9 0 95 Cloth 0 95 0 95 Glass Plate 0 2 0 98 0 98 0 8...

Page 126: ...ory default 2 W 6 W 12 W 4 W Device PCA MCU UID UID XX XX e g abcdef1234567890 Burst mode string format XX XX U T Q E F P G I H L XG XI XJ CE EC for all CK CS XT only for 12 wire U T I F G P CE EC XI...

Page 127: ...range 0020 Ambient temp under range 0100 Analog output over range 0200 Analog output under range 4W 00000004 Ambient temp over range 00000008 Ambient temp under range 00000200 Target temp over range 0...

Page 128: ...t temperature O nnn 0 100 of full range 255 controlled by target temperature 255 Peak hold time P nnn n 000 0 998 9 secs 999 0 infinite 000 0 IP Port Address PORT n nnnnn 1 65535 6363 Target energy va...

Page 129: ...Upper threshold value for Relay function 2 Deadband In current unit C F Lower limit of temperature range Main firmware revision XR nn nn nnnn Examples 6 12W 01 01 1111 Ethernet EtherNet IP 01 01 1111E...

Page 130: ...Appendix ATEX Certificate of Conformity 131 15 15 6 ATEX Certificate of Conformity www com information itm com 1 800 561 8187...

Page 131: ...Thermalert 4 0 Series Users Manual Rev 2 4 Jul 2021 132 www com information itm com 1 800 561 8187...

Page 132: ...Appendix IECEx Certificate of Conformity 133 15 15 7 IECEx Certificate of Conformity www com information itm com 1 800 561 8187...

Page 133: ...Thermalert 4 0 Series Users Manual Rev 2 4 Jul 2021 134 www com information itm com 1 800 561 8187...

Page 134: ...Appendix IECEx Certificate of Conformity 135 15 www com information itm com 1 800 561 8187...

Page 135: ...Thermalert 4 0 Series Users Manual Rev 2 4 Jul 2021 136 www com information itm com 1 800 561 8187...

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