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Flomotion Systems 2001H Series, Installation And Operation Manual

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2001 Peristaltic Pump O&M Manual

TABLE OF CONTENTS

1.0 - SYSTEM OVERVIEW................................................................................................................................................... 4

1.1 S

AFETY

................................................................................................................................................................................................ 4

1.2 W

ARRANTY

.......................................................................................................................................................................................... 4

1.3 R

ECEIVING

........................................................................................................................................................................................... 4

1.4 C

USTOMER

 M

ODIFICATION

..................................................................................................................................................................... 4

1.5 I

NFORMATION

 

FOR

 R

ETURNING

 P

UMPS

.................................................................................................................................................... 4

2.0 – 2001 SERIES PUMP AND PUMPHEAD...................................................................................................................... 6

2.1 T

UBING

, S

PINDLE

 

AND

 C

OVER

 I

NSTALLATION

............................................................................................................................................ 7

2.2 M

OUNTING

 P

UMP

 

ON

 G

EARBOX

, I

NSTALLATION

 

OF

 C

OLLET

........................................................................................................................8

2.3 P

UMP

 M

OUNTING

 

AND

 C

OLLET

 I

NSTALLATION

 P

ROCEDURE

........................................................................................................................9

2.4 H

OSE

 

AND

 R

OLLER

 I

NSTALLATION

......................................................................................................................................................... 10

Disassembly..................................................................................................................................................................................... 10
Reassembly...................................................................................................................................................................................... 12

2.5 T

UBING

 & C

ONNECTIONS

..................................................................................................................................................................... 16

Estimated Pumping Capacity........................................................................................................................................................... 16
Tubing and Accessory Part Numbers............................................................................................................................................... 17
Tubing Connector Adapter Order Guide...........................................................................................................................................17

3.0 – MOTOR & GEARBOX............................................................................................................................................... 18

M

OTOR

 S

PECIFICATIONS

............................................................................................................................................................................ 18

G

EARHEAD

 S

PECIFICATIONS

....................................................................................................................................................................... 18

4.0 – 2001H DRIVE CONTROLLER................................................................................................................................... 19

O

PERATION

 

AND

 W

IRING

............................................................................................................................................................................ 19

P

ROGRAMMING

......................................................................................................................................................................................... 19

* C

ONTROLLER

 

HAS

 

BEEN

 

PROGRAMMED

 

FOR

 2001 S

ERIES

 S

ETTINGS

 

AS

 

SHOWN

 

BELOW

..................................................................................19

4.1 D

RIVE

 C

ONTROLLER

 S

PECIFICATIONS

.................................................................................................................................................... 21

4.2 D

RIVE

 F

UNCTIONAL

 D

ESCRIPTION

......................................................................................................................................................... 21

4.2.1 Drive Operation....................................................................................................................................................................... 21

4.13 F

ACTORY

 D

EFAULT

 / U

SER

 S

ETTINGS

 R

ECORD

 * C

ONTROLLER

 

HAS

 

BEEN

 

PROGRAMMED

 

FOR

 2001 S

ERIES

 S

ERIES

 S

ETTINGS

 

AS

 

SHOWN

 

BELOW

..................................................................................................................................................................................................... 22

5.0 - 2001H CONTROLLER WIRING DIAGRAM............................................................................................................... 24

6.0 - MISCELLANEOUS DIAGRAMS................................................................................................................................. 25

6.1 Roller Assembly.......................................................................................................................................................................... 25
6.2 Hose Seal Installation................................................................................................................................................................. 26

Flomotion Systems, Inc. 2001H SERIES

Pg. 3

Summary of Contents for 2001H Series

Page 1: ...2001H Series Peristaltic Chemical Feed Pump ...

Page 2: ...001H Series Peristaltic Chemical Feed Pump September 2009 Flomotion Systems Inc 3 N Main St Middleport NY 14105 Toll Free 800 909 3569 U S Canada Tel 716 691 3941 Fax 716 691 1253 info flomotionsystems com www flomotionsystems com Flomotion Systems Inc 2001H SERIES Pg 2 ...

Page 3: ...acity 16 Tubing and Accessory Part Numbers 17 Tubing Connector Adapter Order Guide 17 3 0 MOTOR GEARBOX 18 MOTOR SPECIFICATIONS 18 GEARHEAD SPECIFICATIONS 18 4 0 2001H DRIVE CONTROLLER 19 OPERATION AND WIRING 19 PROGRAMMING 19 CONTROLLER HAS BEEN PROGRAMMED FOR 2001 SERIES SETTINGS AS SHOWN BELOW 19 4 1 DRIVE CONTROLLER SPECIFICATIONS 21 4 2 DRIVE FUNCTIONAL DESCRIPTION 21 4 2 1 Drive Operation 21...

Page 4: ...o mishandling improper installation unauthorized repair and or alteration of the product operation in excess of design specifications or other misuse or improper maintenance Flomotion Systems Inc makes no warranty that its products are compatible with any other equipment or to any specific application to which they may be applied and shall not be held liable for any other consequential damage or i...

Page 5: ...ired even if the pump is unused If the pump has been used the fluids that have been in contact with the pump and the cleaning procedure must be specified along with a statement that the equipment has been decontaminated Flomotion Systems Inc 2001H SERIES Pg 5 ...

Page 6: ...lly compensate for minor variations in tubing wall thickness giving extended tube life IMPORTANT The 2001 Series is equipped with a pump cover for safety and protection against chemical spills The cover must be installed whenever the pump is in use Flomotion Systems Inc 2001H SERIES Pg 6 ROLLER ASSEMBLY COLLET SCREW 5MM HEX WRENCH 7 NT M 60 IN OZ ...

Page 7: ...llet Hose Assy see following page for details 2 1 100511 Roller Assembly 3 1 100304B Cover 4 1 100324 Collet Screw 5 1 100305C Cover Gasket 6 4 100307C Cover Screw 7 1 n a Hose Flomotion Systems Inc 2001H SERIES Pg 7 Hose is shown bent forward out of the pump housing to illustrate the correct hose and roller assembly position prior to sliding the hose and spindle into the housing and over the coll...

Page 8: ...ounting Pump on Gearbox Installation of Collet Pump Collet Hose Assy Item No Qty Part No Description 1 1 10333 Pump Housing with Hose Seal 2 1 100306 Collet 3 2 100312 Pump Mounting Screws 4 1 na Hose Flomotion Systems Inc 2001H SERIES Pg 8 ...

Page 9: ...and torque the mounting screws to 5 NT M 45 in oz 2 Next install the collet on the gearbox shaft There is a slot in the collet that the flat drive tang on the gearbox shaft must slide into Orient the collet to allow the drive tang to slide into the slot and push the collet completely onto the gearbox shaft When the collet bottoms out it is in the correct position Flomotion Systems Inc 2001H SERIES...

Page 10: ...ging tubing IMPORTANT Make sure pump suction and discharge lines are completely drained and isolated Note that the hose seal size must match the selected tubing size Disassembly 1 Remove four 4 4mm pump cover screws 2 Loosen Tube Seal Clamp Screw with 5mm hex wrench 3 Remove 5mm collet screw Flomotion Systems Inc 2001H SERIES Pg 10 ...

Page 11: ...e roller assembly 5 Remove worn pump tubing from pumphead 6 Remove and inspect collet for wear Note that the collet may remain in the roller assembly when the roller assembly is removed from the pump shaft Flomotion Systems Inc 2001H SERIES Pg 11 ...

Page 12: ...nto the slot and push the collet completely onto the gearbox shaft When the collet bottoms out it is in the correct position 2 Mark an 11 5 section of hose which will be the portion contained within the pump Leave sufficient excess on the suction and discharge sides of the pump for the desired connections If you leave the excess intake hose in a coil near the pump it will make it easy to feed a ne...

Page 13: ...n and if needed turn one end of the hose where it exits the hose clamp to eliminate the twist Correctly adjusted the hose loop will be flat and parallel to the front face of the pump housing 4 Loop tubing around roller assembly between guides as shown Remove slack in tubing while rotating roller assembly and sliding onto collet Flomotion Systems Inc 2001H SERIES Pg 13 ...

Page 14: ... collet screw firmly 7 Tighten hose seal clamp screw Be sure to tighten firmly to prevent tubing walk Tubing walk can occur when the hose seal is the wrong size or is not sufficiently tight to keep the rollers from pulling the hose through the pump as it rotates Flomotion Systems Inc 2001H SERIES Pg 14 ...

Page 15: ...et Replace if damaged Reinstall pump cover gasket and cover Flomotion Systems Inc 2001H SERIES Pg 15 11 5 inches of hose is the length required inside the pump housing Hose seal size varies with the selected tubing size See table on following page for details ...

Page 16: ...16 9 6mm 3 8 ml min 2 4 72 5 rpm 1 1 32 02 0 5 gph 5 1 130 0 08 2 gph 10 4 283 0 16 4 5 gph 17 6 457 0 28 7 2 gph 28 725 0 44 11 5 gph 34 1015 0 54 16 1 gph ml min 8 8 220 rpm 3 9 97 0 06 1 5 gph 15 6 414 0 25 6 3 gph 34 3 858 0 54 13 6 gph 55 5 1386 0 06 1 5 gph 87 5 2200 1 39 37 9 gph 123 3080 1 95 48 8 gph ml rev 0 44 1 88 3 9 6 3 10 14 Color Red Green White Black Gray Blue Hose Seal PN 100329 ...

Page 17: ...4 8mm 3 16 bore 70 PSI max FLO 064 024 0 6 4mm 1 4 bore 50 PSI max FLO 080 024 0 8 0mm 5 16 bore 30 PSI max FLO 096 024 0 9 6mm 3 8 bore 30 PSI max CONNECTORS ADAPTORS 1 2 NPTM x pump tubing bore as required 3 8 PE tubing x pump tubing bore as required Two piece Color Coded Hose Barb Collar Set See back for part number and ordering information PUMPHEAD HOSE SEALS 100329 Hose Seal 1 6mm 1 16 bore 1...

Page 18: ...mum Finish Powder coat gloss black Gearhead Specifications Housing Precision machined die cast aluminum Lubrication Lifetime oil bath sealed and gasketed Shafts Hardened steel Mounting Face any angle or optional footplate Gearing AGMA class 9 heat treated steel 1st stage helical metal balance spur metal Bearings Needle with thrust ball Flomotion Systems Inc 2001H SERIES Pg 18 ...

Page 19: ...1 Series Series Settings 0 LINE VOLTS AUTO 1 SPEED 1 20 Hz 25 HZ 2 SPEED 2 20 Hz 25 HZ 3 SPEED 3 20 Hz 25 HZ 4 SPEED 4 20 Hz 25 HZ 5 SKIP 1 00 Hz 6 SKIP 2 00 Hz 7 BAND WID 1 00 Hz 5 Hz 8 ACCEL 30 0 SEC 5 SEC 9 DECEL 30 0 SEC 5 SEC 10 MIN FRQ 50 Hz 0 Hz 11 MAX FRQ 60 00 75 Hz 12 DC BRAKE 0 VDC 13 DC TIME 0 SEC 14 DYN BRAKE OFF 16 CURRENT 180 17 MOTOR OL 100 18 BASE 60 00 Hz 19 FX BOOST Note 1 5 3 2...

Page 20: ...ELAY NONE 55 TB5B LOSS FAULT SP 4 57 SERIAL DISABLE 58 ADDRESS 30 61 PASSWORD 0019 63 SOFTWARE N A 64 MONITOR ON OFF 65 PROGRAM RESET 60 MAINTAIN 66 HISTORY MAINTAIN 70 PID MODE OFF 74 PID FB TB5A 75 FB MIN 0 00 76 FB MAX 100 00 100 77 P GAIN 5 00 78 I GAIN 0 0 SEC 79 D GAIN 0 0 SEC 80 PID ACC 30 0 SEC 81 MIN ALRM 0 0 82 MAX ALRM 0 0 96 LANGUAGE ENGLISH 99 FAULT HISTORY NA Note 1 See 4 10 3 Descri...

Page 21: ... four major sections an input diode bridge and filter a power board a control board and an output intelligent power module 4 2 1 Drive Operation Incoming AC line voltage is converted to a pulsating DC voltage by the input diode bridge The DC voltage is supplied to the bus filter capacitors through a charge circuit which limits inrush current to the capacitors during power up The pulsating DC volta...

Page 22: ... VDC 13 DC TIME 0 SEC 14 DYN BRAKE OFF 16 CURRENT 180 17 MOTOR OL 100 18 BASE 60 00 Hz 19 FX BOOST Note 1 5 3 22 TORQUE CONSTANT 23 CARRIER 2 5 kHz 12 KHz 25 START NORMAL POWER UP 26 STOP COAST 28 AUTO MAN A M LOC A M SPD 30 CONTROL LOCAL REMOTE 31 UNITS Sp HERTZ Hz 32 HZ MULT 1 00 33 UNITS DP XXXXX XXX X 34 LOAD MLT 100 35 CONTRAST HIGH 36 SLEEP TH 00 Hz 2 0 Hz 37 SLEEP DL 30 0 SEC 5 0 SEC 38 SLE...

Page 23: ...64 MONITOR ON OFF 65 PROGRAM RESET 60 MAINTAIN 66 HISTORY MAINTAIN 70 PID MODE OFF 74 PID FB TB5A 75 FB MIN 0 00 76 FB MAX 100 00 100 77 P GAIN 5 00 78 I GAIN 0 0 SEC 79 D GAIN 0 0 SEC 80 PID ACC 30 0 SEC 81 MIN ALRM 0 0 82 MAX ALRM 0 0 96 LANGUAGE ENGLISH 99 FAULT HISTORY NA Note 1 See 4 10 3 Description Of Programming Parameters Step 19 Flomotion Systems Inc 2001H SERIES Pg 23 ...

Page 24: ...2001 Peristaltic Pump O M Manual 5 0 2001H Controller Wiring Diagram Flomotion Systems Inc 2001H SERIES Pg 24 ...

Page 25: ...2001 Peristaltic Pump O M Manual 6 0 Miscellaneous Diagrams 6 1 Roller Assembly Flomotion Systems Inc 2001H SERIES Pg 25 ...

Page 26: ...2001 Peristaltic Pump O M Manual 6 2 Hose Seal Installation Flomotion Systems Inc 2001H SERIES Pg 26 ...

Page 27: ...2001 Peristaltic Pump O M Manual Notes Flomotion Systems Inc 2001H SERIES Pg 27 ...

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