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Section 8 - Specs and CAD Drawing

8.1  Specs and Guidelines

Specifications:

•  Maximum Belt Speed ...................................................

5m/sec (1000 FPM)

•  Temperature Rating ......................................................

35°C to 82°C (-30°F to 180°F)

•  Minimum Pulley Diameter.........................................

400mm (16")

•  Usable Blade Wear Length...........................................

150mm (6")

• Blade ................................................................................. Urethane (proprietary blend for 

abrasion resistance and long wear)

•  Available for Belt Widths ............................................. 

600 to 2400mm (24" to 96")

.  

Other sizes available upon request.

•  CEMA Cleaner Rating .................................................Class 4

Pole Location Specs

A = Pulley Di Lagging and Belt

C = Critical Spec to move location if necessary

A

X

C

Y

* Each pole size can be used with a blade size either belt 

width minus 150mm (6"), belt width minus 300mm (12"), or 

belt width minus (450) 18".

Move Dim. C on arc

Clearance Guidelines for Installation

Horizontal

Clearance Required

Vertical 

Clearance Required

mm

in.

mm

in.

100

4

325

13

Pole Length Specifications*

Cleaner Size

Max Overall  

Pole Length

Center Pole 

Length

Maximum

Conveyor Span

mm

in.

mm

in.

mm

in.

mm

in.

600

24

2050

82

600

24

1650

66

750

30

2200

88

750

30

1800 

72

900

36

2350

94

900

36

1950 

78

1050

42

2500

100

1050

42

2100 

84

1200

48

2650

106

1200

48

2250 

90

1350

54

2800

112

1350

54

2400 

96

1500

60

2950

118

1500

60

2550 

102

1800

72

3250

130

1800

72

2850 

114

2100

84

3550

142

2100

84

3150 

126

2400

96

3850

154

2400

96

3450

138

* For special extra long pole length requirements a Pole Extender Kit (#76024) is available 

that provides 750mm (30") of extended pole length.

Pole Location Chart

A

X

Y

C

400

204

305

367

425

218

305

375

450

231

305

383

475

244

305

390

500

259

305

400

525

274

305

410

550

288

305

419

575

300

305

428

600

315

305

438

625

328

305

448

650

341

305

457

675

353

305

467

700

366

305

476

725

380

305

487

775

392

305

497

775

403

305

506

825

417

305

517

825

432

305

528

850

444

305

539

875

457

305

549

900

469

305

559

925

483

305

571

950

496

305

582

975

508

305

592

1000

521

305

604

1025

533

305

614

1050

550

305

629

1075

569

305

646

1100

584

305

659

1125

601

305

674

1150

615

305

686

1175

632

305

702

1200

645

305

714

Pole Length

*

Max Conveyor Span

Vertical

Horizontal

Spring Length Chart

Blade 

Width

Purple 

Springs

White 

Springs

Gold 

Springs

Silver 

Springs

mm

in.

mm

in.

mm

in.

mm

in.

mm

in.

450

18"

117

4 5/8"

152

6"

159

6 1/4"

6 1/2"

600

24"

102

4"

149

5 7/8"

159

6 1/4"

162

6 3/8"

750

30"

N/A

N/A

143

5 5/8"

156

6 1/8"

162

6 3/8"

900

36"

N/A

N/A

140

5 1/2"

152

6"

159

6 1/4"

1050

42"

N/A

N/A

133

5 1/4"

149

5 7/8"

159

6 1/4"

1200

48"

N/A

N/A

130

5 1/8"

146

5 3/4"

155

6 1/8"

1350

54"

N/A

N/A

124

4 7/8"

143

5 5/8"

155

6 1/8"

1500

60"

N/A

N/A

121

4 3/4"

143

5 5/8"

155

6 1/8"

1650

66"

N/A

N/A

N/A

N/A

140

5 1/2"

152

6"

1800

72"

N/A

N/A

N/A

N/A

137

5 3/8"

152

6"

1950

78"

N/A

N/A

N/A

N/A

133

5 1/4"

149

5 7/8"

2100

84"

N/A

N/A

N/A

N/A

130

5 1/8"

149

5 7/8"

2150

90"

N/A

N/A

N/A

N/A

N/A

N/A

146

5 3/4"

2400

96"

N/A

N/A

N/A

N/A

N/A

N/A

143

5 5/8"

2550

102"

N/A

N/A

N/A

N/A

N/A

N/A

140

5 1/2"

2700

108"

N/A

N/A

N/A

N/A

N/A

N/A

140

5 1/2"

2850

114"

N/A

N/A

N/A

N/A

N/A

N/A

137

5 3/8"

Shading indicates preferred spring option.

Top of 

washer 

to top of 

torque arm

Pressure Chart

Blade  

Width

MPa PSI*

mm.

in.

450

18"

.034

5#

600

24"

.041

6#

800

32"

.055

8#

900

36"

.062

9#

1050

42"

.076

11#

1200

48"

.090

13#

1350

54"

.097

14#

1500

60"

.110

16#

1650

66"

.117

17#

1800

72"

.131

19#

1950

78"

.145

21#

2100

84"

.152

22#

2250

90"

.165

24#

2400

96"

.172

25#

2550

102"

.186

27#

2700

108"

.193

28#

2850

114"

.207

30#

* PSI setting is based on the  

belt width.

Summary of Contents for MMP Precleaner

Page 1: ...www flexco com Installation Operation and Maintenance Manual MMP Precleaner...

Page 2: ...ation Date Serial number information can be found on the Serial Number Label included in the Information Packet found in the cleaner carton This information will be helpful for any future inquiries or...

Page 3: ...stallation and Tensioning 9 Section 4 Installation Instructions 10 Section 5 Pre Operation Checklist and Testing 14 5 1 Pre Op Checklist 14 5 2 Test Run the Conveyor 14 Section 6 Maintenance 15 6 1 Ne...

Page 4: ...other Flexco locations and products Please read this manual thoroughly and pass it on to any others who will be directly responsible for installation operation and maintenance of this cleaner While w...

Page 5: ...any takeups Clear the conveyor belt or clamp securely in place Use Personal Protective Equipment PPE Safety eyewear Hardhats Safety footwear Close quarters springs and heavy components create a works...

Page 6: ...s are included Review the Tools Needed list on the top of the installation instructions Check the conveyor site Will the cleaner be installed on a chute Is the install on an open head pulley requiring...

Page 7: ...n dimensions We can now determine two of the three required dimension which will allow us to find the third We know we cannot alter the C dimension so this will remain the same Also we are required to...

Page 8: ...5 8 11 tapped holes 76537 Mounting Plate Kit incl 2 plates For use with Mounting Bars to mount cleaners on open head pulleys 406 x 813mm 16 x 32 with 4 16mm 5 8 holes Hardware Included Lead time 1 wor...

Page 9: ...t contact Fig 3 the tip of the blade may not be touching the belt In this case the blade will push away and lose its shearing cleaning effect The blade may also develop a flap at the tip which may tra...

Page 10: ...Needed X Y Chart for Pole Location A X Y C 400 204 305 367 425 218 305 375 450 231 305 383 475 244 305 390 500 259 305 400 525 274 305 410 550 288 305 419 575 300 305 428 600 315 305 438 625 328 305 4...

Page 11: ...ed Fig 5 2 Lay out the dimensions on the chute wall Measure out the X dimension horizontally from the center of the pulley shaft and mark NOTE It may be easier to put a level on top of the pulley shaf...

Page 12: ...orrect blade tension Refer to the chart on the pivot shaft bracket for the spring length required for the belt width Lightly pull the pivot arm toward the end of the torque arm slot nearest the pole a...

Page 13: ...air tank Test the connections for leaks and set the pressure per the chart on the control box also shown to right 9P Test run the cleaner Run the conveyor for at least 15 minutes and inspect cleaning...

Page 14: ...ssary Recheck that all fasteners are tightened properly Add pole caps Apply all supplied labels to the cleaner Check the blade location on the belt Be sure that all installation materials and tools ha...

Page 15: ...are areas that are dirty If the blade is worn out and needs to be replaced If there is damage to the blade or other cleaner components If fugitive material is built up on the cleaner or in the transf...

Page 16: ...an all fugitive material from the pole NOTE If blade is hard to remove use a screwdriver or hammer to loosen it and then remove PHYSICALLY LOCK OUT AND TAG THE CONVEYOR AT THE POWER SOURCE BEFORE YOU...

Page 17: ...1 4 6 1 2 600 24 102 4 149 5 7 8 159 6 1 4 162 6 3 8 750 30 N A N A 143 5 5 8 156 6 1 8 162 6 3 8 900 36 N A N A 140 5 1 2 152 6 159 6 1 4 1050 42 N A N A 133 5 1 4 149 5 7 8 159 6 1 4 1200 48 N A N A...

Page 18: ..._ Service Quote ___________________ Activity ______________________________________________________________________________________ _____________________ Date ___________________ Work done by ________...

Page 19: ..._____ Right _________ Blade condition Good Grooved Smiled Not contacting belt Damaged Measurement of spring Required _________ Currently _________ Was Cleaner Adjusted Yes No Pole Condition Good Bent...

Page 20: ...r damage to blade Mechanical splice damaging blade Repair skive or replace splice Belt damaged or ripped Repair or replace belt Cleaner not correctly located Verify C dimension relocate to correct dim...

Page 21: ...428 600 315 305 438 625 328 305 448 650 341 305 457 675 353 305 467 700 366 305 476 725 380 305 487 775 392 305 497 775 403 305 506 825 417 305 517 825 432 305 528 850 444 305 539 875 457 305 549 900...

Page 22: ...LE LENGTH C in mm ORDER NUMBER ITEM CODE 24 600 18 450 24 600 78 1950 MMP 624 76450 30 750 24 600 30 750 84 2100 MMP 630 76451 36 900 30 750 36 900 90 2250 MMP 636 76452 42 1050 36 900 42 1050 96 2400...

Page 23: ...485 30 750 84 2100 MMP 630P 78707 MMPCP30 76459 TRB24 76486 36 900 90 2250 MMP 636P 78708 MMPCP36 76460 TRB30 76487 42 1050 96 2400 MMP 642P 78709 MMPCP42 76461 TRB36 76488 48 1200 102 2550 MMP 648P 7...

Page 24: ...6a 7a 8 9 for blades 750 1200mm 30 48 QMT W 76075 9 9 QMT Spring Tensioner Gold incl 1 ea Items 5 6b 7b 8 9 for blades 1350 1950mm 54 78 QMT G 76483 10 5 10 Air Water Bag 1 ea AWTB 75905 1 7 11 Mounti...

Page 25: ......

Page 26: ......

Page 27: ...y Reduction Technology to better protect the belt Slide Out Service gives direct access to all impact bars for change out Impact bar supports for longer bar life 4 models to custom fit to the applicat...

Page 28: ...rldwide through superior service and innovation 236 Albert Amon Rd Meadowdale Ext 7 Germiston 1614 South Africa Tel 27 11 608 4180 Fax 27 11 454 5821 E mail flexco flexco co za Visit www flexco com fo...

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