Flex-Pro Norprene A3 Operating Manual Download Page 29

Page 29

13.0  Pump Tube Timer

Flex-Pro has a built in Pump Tube Timer. Timer starts when rotor is rotating and stops 
when rotor is idle. To view current Pump Tube Timer value, press ENTER and DOWN 
arrow at same time while in the normal operating mode.

Screen will display current Pump Tube Time in run-time hours. While displayed, press 
ENTER button twice to reset Pump Tube Timer to zero.

+

186

PUMP TUBE TIMER

Enter twice to reset

Current tube timer:

Hrs.

!

CAUTION

14.1

TFD Adjustment

Flex-Pro Tube Failure Detection (TFD) sensitivity can be adjusted through the 
menu. Default setting (75% sensitivity) will trigger an alarm with most water 
treatment chemicals with no false triggering.

TFD sensitivity range = 75% to 100%

To set TFD sensitivity, press ENTER when INPUT SETUP is highlighted. Scroll 
down and highlight SET TFD and press ENTER

To increase sensitivity, press UP arrow. 

To decrease sensitivity, press DOWN arrow.

- Input Setup

Enter TFD Sensor
Sensitivity %

TFD Sensitivity

% Sensitivity:

075.0

+ Set FVS

+ Set TFD

+ Input Setup
+ Contact Input
+ Set FVS

- Menu

+ Configuration

+ Input Setup

+ Output Setup

<- Esc

It is recommended to leave default setting at 75% sensitivity. This will 
eliminate your chance of false triggers.

Only

 increase sensitivity if the solution your pumping does not trigger the 

TFD alarm at 75% sensitivity.

14.0  TFD (Tube Failure Detection)

Flex-Pro is equipped with a 

Tube Failure Detection 

System which is designed to 

stop pump and provide an output alarm (see Output menu) in the event pump 
tube should rupture and chemical enters pump head. This patented system is 
capable of detecting presence of a large number of chemicals including Sodium 
Hypochlorite (Chlorine),  Hydrochloric (muriatic) Acid, Sodium Hydroxide, and 
many others. System will not be triggered by water (rain, condensation, etc.) or 
silicone oil (roller and tubing lubricant).

If system has detected chemical, pump tube must be replaced and pump head 
and roller assembly must be thoroughly cleaned.  Failure to clean the roller 
assembly will void warranty.

If TFD alarm occurs, pump will stop, close an alarm outputl (if configured), and 
screen will flash TFD with an alarm icon.

Confirm Chemical Detection - 

To determine if your chemical will be detected by 

system, remove pump tube and roller assembly. Place a small amount of 
chemical in bottom of pump head - just enough to cover sensors. Turn on pump. 
If TFD system detects chemical, pump will stop after a two second confirmation 
period and TFD Alarm screen will display. If TFD system does not detect chemi-
cal, pump will continue to run after confirmation period. Carefully clean chemical 
out of pump head being sure to remove all traces of chemical from sensor 
probes. Press START button to clear alarm condition and restart pump.

TFD

STOP

ALARM

When a TFD alarm occurs

Chemical from tube failure

Flex-Pro

Summary of Contents for Norprene A3

Page 1: ...e co id or info spe co id URL www spe co id SERIES A3V and A4V Operating Manual ProSeries by Blue White Ind TM Patents 7 001 153 7 284 964 4 496 295 and other patents pending FLEX PRO Peristaltic Mete...

Page 2: ...onal Dosing 24 10 0 Contact Closure Input 25 11 0 Set FVS flow verification system 26 12 0 Output Setup Signal Relay Contact Closure 27 12 1 Signal Output 28 13 0 Pump Tube Timer 29 14 0 TFD tube fail...

Page 3: ...C 130 54 130 54 F C 130 54 130 54 130 54 130 54 F C 185 85 185 85 185 85 185 85 185 85 Norprene A3 Tube Pumps Meets FDA criteria for food Excellent chemical resistance Extra long life at low pressures...

Page 4: ...15 1 4 D 20 6W x 27 3H x 38 9D cm A4 models 12 1 8 W x 14 1 4 H x 18 5 8 D 30 8W x 36 1H x 47 3D cm Approximate shipping wt A3 models 33 lb 15 0 Kg A4 models 56 lb 25 4 Kg Wetted components Non Wette...

Page 5: ...15V 1A contact closures assignable to monitor up to 17 different pump functions including TFD FVS remote local control setting motor on fault current operating mode and others Two CNC precision machin...

Page 6: ...nly n Raise metering pump 4 1 2 inches 11 43 cm off ground or a surface n Made out of tough Stainless Steel n Provides a stable mounting surface Stainless Steel extended brackets allow pump to be secu...

Page 7: ...buildup when injecting chemicals that calcify such as sodium hypochlorite Duckbill may add additional back pressure to pump up to 7 psi 3 8 OD x 1 4 ID Tubing and Tri Clamp connection Models Proper ey...

Page 8: ...and power cables together Power Interruption This pump has an auto restart feature which will restore pump to operating state it was in when power was lost Note When in doubt regarding your electrical...

Page 9: ...CE ACTIVE LOOP OPEN COLLECTOR 0 1000 Hz 50 DUTY CYCLE 6 AMP MAX AT 250 VAC 5 AMP MAX AT 30 VOLT DC 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC...

Page 10: ...a runtime function and is also used when configuring your pump Runtime Function While pump is operating in any Run Mode you can view useful information regarding your current Run Mode by pressing RIG...

Page 11: ...until STOP or START button is pressed STOP button will stop pump and display will read OFF START button will stop prime feature and jump back into previous operating state To REVERSE ROTATION of rotor...

Page 12: ...ist of all available options Scroll bar example While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making changes you...

Page 13: ...lay Language Esc Reset to Defaults Set Password Display Rate Reset to Factory Defaults Reset to Factory Defaults Reset to Factory Defaults Are you sure Yes No Liter Hr Gal Hr US Gal day US Done Displa...

Page 14: ...Display Rate Press MENU button to enter menu structure for setting up pump Select Configuration and Press ENTER button Select Display Rate and Press ENTER button Select your desired Display Rate unit...

Page 15: ...fault setting is DISABLE Set FVS Flow Verification System Set Flow Verification time delay Use this feature if you are using a Blue White flow verification sensor to monitor flow output Default settin...

Page 16: ...nu structure To do this you must select Esc at bottom of every screen menu until you see Run Mode screen displayed Tip This feature can be combined with Contact Input feature to allow for remote Start...

Page 17: ...t Esc at bottom of every screen menu until you see Run Mode screen displayed 4 20 mA Input Motor Min Signal Input Motor Speed at Minimum mA Signal 00 0 0 4 20 mA Input Min mA Signal Input Min mA signa...

Page 18: ...ture To do this you must select Esc at bottom of every screen menu until you see Run Mode screen displayed 0 10 VDC Input Motor Min Signal Input Motor Speed at Minimum Volt DC Signal 00 0 0 0 10 VDC I...

Page 19: ...ency Input setup you must navigate back out of menu structure To do this you must select Esc at bottom of every screen menu until you see Run Mode screen displayed Frequency Input Motor Min Signal Inp...

Page 20: ...hold Select Run Mode button until Run Mode screen is displayed If you used Menu button to navigate to Pulse Batch setup you must navigate back out of menu structure To do this you must select Esc at...

Page 21: ...setup then just press and hold Select Run Mode button until Run Mode screen is displayed If you used Menu button to navigate to Cycle Adjustment setup you must navigate back out of menu structure To...

Page 22: ...arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button P...

Page 23: ...desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save changes Continue this process until all four screens have been configured If you used short cut to e...

Page 24: ...easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used short cut to enter Proportional D...

Page 25: ...croll down to Done selection Then press ENTER To navigate back out of menus select Esc and press the ENTER button at bottom of every screen menu until you see Run Mode screen displayed IMPORTANT If Co...

Page 26: ...d during stopper operation such as with chlorine an alarm delay time value from 1 255 seconds must be programmed An alarm delay value of 000 seconds disables FVS system If FVS alarm occurs pump will s...

Page 27: ...ontact 1 Contact 2 Contact 3 Esc Relay Output 4 20 mA Output Signal min Motor Input mA Signal Min Motor speed 4 20 mA Output Minimum Motor Input Min Motor for mA Signal Output 4 20 mA Output Signal Ma...

Page 28: ...mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency Hz output settings...

Page 29: ...14 0 TFD Tube Failure Detection Flex Pro is equipped with a Tube Failure Detection System which is designed to stop pump and provide an output alarm see Output menu in the event pump tube should rupt...

Page 30: ...Stop pump by pressing STOP button Thoroughly clean Pump Head and Rotor Rotor can be removed by pulling straight out After cleaning process push Rotor back on shaft See drawing above for proper assembl...

Page 31: ...to slide discharge fitting into pump head tongue and groove Once discharge fitting is secured in pump head stop pump by pressing STOP button Replace pump head cover Pump will ask you if you d like to...

Page 32: ...Page 32 This Page Blank Flex Pro...

Page 33: ...Page 33 This Page Blank Flex Pro...

Page 34: ...Page 34 This Page Blank Flex Pro...

Page 35: ...to allow back flow If your desire is to simply extend tube life Typically tubing fails on outlet side pressure side of tube assembly in pump head Failure to install checkvalves in their proper flow d...

Page 36: ...mical from pump Determine which parts are being attacked and replace them with parts that have been manufactured using more suitable materials Manufacturer does not assume responsibility for damage to...

Page 37: ...ller assemblies rotors in this group are same size and interchangeable Tubing in this group are interchangeable Norprene Group All roller assemblies rotors in this group are same size and interchangea...

Page 38: ...Tubing ID Example Tube Assembly reorder number with NH printing A3 SNH T A 3 S N H T Pump Series Tubing Material N Norprene T Norprene Chemical G Tygothane Tubing ID D 075 E 125 F 155 G 187 H 250 J 3...

Page 39: ...tested with water only for pressure and performance Installers and operators of these devices must be well informed and aware of the precautions to be taken when injecting various chemicals especiall...

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