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Safety instructions

2

2.1

General information

Instructions

These instructions are part of the delivery. Always keep these instructions close to the coupling.
Please make sure that every person who is commissioned to work on the coupling has read

and understood these instructions prior to handling the coupling and observes all of the points.
Only the knowledge of these instructions can avoid faults on the coupling and ensure fault-free

and safe operation. Non-adherence to the instructions can cause product or property damage

or personal injury. Flender does not accept any liability for damage or operating failures that

are due to non-adherence to these instructions.

State of the art

The coupling described here has been designed in consideration of the latest findings for

demanding technical requirements. This coupling is state-of-the-art at the time of printing these

instructions.
In the interest of further development, Flender reserves the right to make such changes to the

individual components and accessories that increase performance and safety whilst

maintaining the essential features.

Symbols

ISO

ANSI

Warning
Warning - hazardous electrical voltage

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Warning - entanglement hazard

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Warning - hot surfaces

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Warning - substances that are harmful to health or are irritants

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Warning - corrosive substances

BIPEX-S 3410en

Operating Instructions 10/2017

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Summary of Contents for BCC

Page 1: ...FLENDER COUPLINGS BIPEX S Operating Instructions 3410en Edition 10 2017 BNN BGG BCC BHH BKK BCS BHH W ...

Page 2: ...21 09 2017 12 18 V6 00 ...

Page 3: ...structions BNN BGG BCC BHH BKK BCS BHH W Edition 10 2017 Introduction 1 Safety instructions 2 Description 3 Application planning 4 Assembly 5 Commissioning 6 Operation 7 Servicing 8 Service and support 9 Disposal 10 Spare parts 11 Technical data A ...

Page 4: ...nnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Flender products Note the following WARNING Flender products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are...

Page 5: ...mping connection 27 5 2 1 3 Attach coupling part S 6 to the hollow shaft with a clamping connection 27 5 2 2 Plug in assembly of the coupling halves 28 5 2 2 1 Plug in assembly of types BNN BGG BCC BHH BKK and BCS 28 5 2 2 2 Plug in assembly of type BHH W 28 5 3 Aligning the coupling 29 5 3 1 Purpose of alignment 29 5 3 2 Possible misalignment 29 5 3 2 1 Axial misalignment 30 5 3 2 2 Angular misal...

Page 6: ...8 11 2 1 Type BNN 48 11 2 2 Type BGG 49 11 2 3 Type BCC 50 11 2 4 Type BHH 51 11 2 5 Type BKK 52 11 2 6 Type BCS 53 11 2 7 Type BHH W 54 A Technical data 55 A 1 Speeds geometry data and weights 55 A 1 1 Type BNN 55 A 1 2 Type BGG 56 A 1 3 Type BCC 57 A 1 4 Type BHH 58 A 1 5 Type BKK 59 A 1 6 Type BCS 60 A 1 7 Type BHH W 61 A 2 Shaft misalignment values during operation 62 A 3 Tightening torques an...

Page 7: ...Geometry data and weights of type BCS 60 Table A 7 Geometry data and weights of type BHH W 61 Table A 8 Maximum permissible shaft misalignment values during operation 62 Table A 9 Tightening torques TAand widths A F SW for parts 11 12 and 13 63 Table A 10 Tightening procedure 63 Table A 11 BIPEX S cam ring 64 Figures Figure 3 1 Type BNN 16 Figure 3 2 Type BGG 17 Figure 3 3 Type BCC 17 Figure 3 4 T...

Page 8: ...are parts drawing for type BHH W 54 Figure A 1 Type BNN 55 Figure A 2 Type BGG 56 Figure A 3 Type BCC 57 Figure A 4 Type BHH 58 Figure A 5 Type BKK 59 Figure A 6 Type BCS 60 Figure A 7 Type BHH W 61 Table of contents BIPEX S 3410en 8 Operating Instructions 10 2017 ...

Page 9: ...nstructions 1 Procedural instructions are shown as a numbered list Always perform the steps in the order given Lists are formatted as bulleted lists The dash is used for lists at the second level 1 Numbers in brackets are part numbers Note A note is an important item of information about the product the handling of the product or the relevant section of the instructions The note provides you with ...

Page 10: ...Introduction 1 3 Copyright BIPEX S 3410en 10 Operating Instructions 10 2017 ...

Page 11: ...liability for damage or operating failures that are due to non adherence to these instructions State of the art The coupling described here has been designed in consideration of the latest findings for demanding technical requirements This coupling is state of the art at the time of printing these instructions In the interest of further development Flender reserves the right to make such changes t...

Page 12: ...ing gear or load suspension devices are used for transporting these have to be suitable for the weight of the coupling If the coupling has visible damage it may not be assembled or put into operation The coupling may only be operated in a suitable housing or with touch protection according to applicable standards This also applies to test runs and rotational direction checks Work on the coupling O...

Page 13: ...ny queries please contact our customer service see Service and support Page 43 2 3 General warning notices WARNING Danger due to bursting of the coupling The coupling may burst if it is not used properly There is a risk of fatal injury from flying fragments Use the coupling for the purpose for which it is intended WARNING Danger from hot coupling parts Risk of injury due to hot surfaces Wear suita...

Page 14: ...Safety instructions 2 3 General warning notices BIPEX S 3410en 14 Operating Instructions 10 2017 ...

Page 15: ...plings are designed for use in all kinds of machines They are primarily used in drive units with torque transmission without any backlash and only low misalignment Design A BIPEX S coupling consists of two hub parts that are connected to one another by a cam ring made of an elastomer material In the BHH W type the hub parts are connected to one another by two cam rings and a spacer The cam ring is...

Page 16: ... 1 Coupling part N 11 Set screw 20 Cam ring Figure 3 1 Type BNN Description BIPEX S 3410en 16 Operating Instructions 10 2017 ...

Page 17: ...Coupling part G 12 Cylinder head screw 20 Cam ring Figure 3 2 Type BGG 3 Coupling part C 12 Cylinder head screw 20 Cam ring Figure 3 3 Type BCC Description BIPEX S 3410en Operating Instructions 10 2017 17 ...

Page 18: ... 4 Coupling part H 12 Cylinder head screw 20 Cam ring Figure 3 4 Type BHH Description BIPEX S 3410en 18 Operating Instructions 10 2017 ...

Page 19: ... 5 Coupling part K 12 Cylinder head screw 20 Cam ring Figure 3 5 Type BKK Description BIPEX S 3410en Operating Instructions 10 2017 19 ...

Page 20: ... 3 Coupling part C 6 Coupling part S 12 Cylinder head screw 13 Cylinder head screw 20 Cam ring 61 Clamping taper Figure 3 6 Type BCS Description BIPEX S 3410en 20 Operating Instructions 10 2017 ...

Page 21: ... 4 Coupling part H 7 Spacer W 12 Cylinder head screw 20 Cam ring Figure 3 7 Type BHH W Description BIPEX S 3410en Operating Instructions 10 2017 21 ...

Page 22: ...Description BIPEX S 3410en 22 Operating Instructions 10 2017 ...

Page 23: ...itable transport means Only use lifting gear and load suspension devices with sufficient load bearing capacity for transport Please observe the symbols applied on the packaging If not specifically contractually agreed otherwise the packaging complies with the HPE Packaging Directive 7KLV ZD XS UDJLOH HHS GU HHS GU HQWUH RI JUDYLW R QRW XVH KDQG KRRN WWDFK KHUH Figure 4 1 Transport symbols 4 2 Stor...

Page 24: ...properties of the coupling and or coupling damage Note the handling instructions for long term storage 1 You can find the required type of preservative agent in the following table types of preservative agents for long term storage 2 Remove the elastomer components These must not come into contact with cleaning agents and long term preservative agents 3 Clean the coupling parts 4 Apply the stipula...

Page 25: ... undamaged components for the assembly of the coupling Follow the assembly sequence Please ensure that there is sufficient space at the assembly location and that the location is tidy and clean in order to be able to assemble and maintain the coupling without any risk If a dimension drawing has been created for the coupling please observe the information it contains as a matter of priority 5 1 Pre...

Page 26: ... halves Page 28 5 2 1 Assembling the coupling parts The assembly procedure depends on which coupling part you wish to assemble Attach the coupling part N 1 with parallel key to the shaft Page 26 Attaching coupling part G 2 C 3 H 4 or K 5 to the shaft with a clamping connection Page 27 Attach coupling part S 6 to the hollow shaft with a clamping connection Page 27 5 2 1 1 Attach the coupling part N...

Page 27: ...ends 3 Put coupling parts G 2 C 3 H 4 or K 5 on the shaft 4 When doing this the shaft must not protrude or be set back from the inner side of the hub 5 Tighten the cylinder head screws 12 as follows Coupling parts G 2 and C 3 Tighten the cylinder head screw 12 to the specified tightening torque TA see section Tightening torques and widths A F Page 63 Coupling part H 4 Tighten the cylinder head scr...

Page 28: ...embly procedure depends on which type you wish to assemble Plug in assembly of types BNN BGG BCC BHH BKK and BCS Page 28 Plug in assembly of type BHH W Page 28 5 2 2 1 Plug in assembly of types BNN BGG BCC BHH BKK and BCS Procedure 1 Push the cam ring 20 onto a coupling part 2 Push the coupling halves together When doing this pay attention to the dimension S from section Speeds geometry data and w...

Page 29: ...lated deformation thermal expansion You can minimise misalignment by aligning after assembly A lower misalignment in the coupling has the following advantages Reduced wear of the elastomer components Reduced restoring forces Misalignment reserves for operation of the coupling You can find the maximum permitted shaft misalignment values during operation in section Shaft misalignment values during o...

Page 30: ...ind the values for ΔSperm in section Shaft misalignment values during operation Page 62 If required you can calculate the angular misalignment ΔKw as follows ΔKw rad ΔS DA ΔKw deg ΔS DA 180 π If required you can calculate the permissible angular misalignment ΔKwperm as follows ΔKwperm rad ΔSperm DA ΔKwperm deg ΔSperm DA 180 π DA in mm see section Speeds geometry data and weights Page 55 ΔSperm see...

Page 31: ...prior to commissioning Do not touch the rotating coupling 1 Check the tightening torques of the screws of the coupling in accordance with section Tightening torques and widths A F Page 63 2 Check the tightening torques of the foundation bolts of the coupled machines 3 Check whether the enclosures coupling guard touch protection have been installed and that the function of the coupling has not been...

Page 32: ...Commissioning BIPEX S 3410en 32 Operating Instructions 10 2017 ...

Page 33: ...h off the unit at once if any malfunctions occur Note during the maintenance work the possible causes of faults and the notes on rectifying them Proceed as described below if there is a malfunction of the coupling during operation 1 De energise the drive immediately 2 Initiate the required action for repair taking into consideration the applicable safety regulations If you cannot determine the cau...

Page 34: ... the instructions given in section Replacing wearing parts Page 36 Changed alignment Follow the instructions given in section Correcting the changed alignment Page 37 Coupling not suitable for the operating conditions Check the possible causes given in sec tion Unsuitable coupling Page 35 Use a coupling that is suitable for the operating conditions Incorrect assembly of the coupling Check the poss...

Page 35: ...tion on the description of the drive unit and the environment were not available when the coupling was chosen System torque too high and or torque dynamics not permissible System speed too high Application factor not selected correctly Chemically aggressive environment not taken into consideration Coupling not suitable for the ambient temperature Diameter and or assigned fit of the finished bore n...

Page 36: ...der spare parts that were used were old or damaged Leak in the area of the coupling not detected so that chemically aggressive substances damage the coupling Indications of faults such as noise or vibration were not heeded Stipulated tightening torques not adhered to Alignment and or shaft misalignment values not set in accordance with the instructions Specific installation related and maintenance...

Page 37: ...e of this can be loose foundation bolts Procedure 1 Correct the cause for the change in alignment 2 Check the wearing parts for wear and replace them as required 3 Check the locking elements that prevent axial movements and correct these as required 4 Realign the coupling Operation 7 2 Faults causes and rectification BIPEX S 3410en Operating Instructions 10 2017 37 ...

Page 38: ...Operation 7 2 Faults causes and rectification BIPEX S 3410en 38 Operating Instructions 10 2017 ...

Page 39: ...the coupling when it is not moving Secure the drive unit against being operated accidentally Attach a notice to the switch stating clearly that work is being carried out on the coupling Before starting any work make sure that the unit is free from loads Check the torsional backlash between the coupling parts at the specified maintenance intervals No wear is permitted at the cam ring 20 for applica...

Page 40: ...the torsional backlash Table 8 2 Maximum permissible torsional backlash for the BIPEX S coupling Size 5 7 9 14 19 24 28 38 42 48 Maximum permissible torsional backlash SV mm 0 4 0 6 1 1 4 1 1 3 1 7 2 2 4 2 7 8 3 Replacing wearing parts WARNING Danger due to bursting of the coupling If you do not observe the information stipulated here regarding replacement of wearing parts this can lead to burstin...

Page 41: ...tive equipment gloves safety goggles Procedure 1 Move the coupled machines apart 2 Secure the coupling parts to prevent them from falling 3 Remove the set screws 4 Use a suitable pulling fixture 5 Heat up the coupling part N 1 using a burner above the parallel keyway along its length to maximum 80 C Note when doing this the temperature range of the cam ring 20 refer to section BIPEX S cam ring 20 ...

Page 42: ...he coupling parts please observe the information in chapters Assembly Page 25 and Commissioning Page 31 8 6 Removing coupling part S 6 Procedure 1 Move the coupled machines apart 2 Secure the coupling parts to prevent them from falling 3 Undo the cylinder head screw 13 4 Pull off the coupling part S 6 together with the clamping taper 61 Use suitable lifting gear when doing this 5 Check the couplin...

Page 43: ...g a customer service technician or in the case of technical queries please contact our factory or one of our customer service addresses Flender GmbH Schlavenhorst 100 46395 Bocholt Germany Tel 49 0 2871 92 0 Fax 49 0 2871 92 2596 BIPEX S 3410en Operating Instructions 10 2017 43 ...

Page 44: ...Service and support 9 1 Contact BIPEX S 3410en 44 Operating Instructions 10 2017 ...

Page 45: ...Disposal 10 Disposal of the coupling Dispose of the coupling parts according to applicable national regulations or recycle them BIPEX S 3410en Operating Instructions 10 2017 45 ...

Page 46: ...Disposal BIPEX S 3410en 46 Operating Instructions 10 2017 ...

Page 47: ... as a result of the use of non approved spare parts The same applies to any accessories that were not supplied by Flender You can find the available spare parts for the coupling described here at Spare parts drawing and spare parts list Page 48 You will find our contact data for ordering spare parts in Service and support Page 43 Information required when ordering spare parts Flender order number ...

Page 48: ...osive atmospheres Quantity 11 2 Spare parts drawing and spare parts list 11 2 1 Type BNN Figure 11 1 Spare parts drawing for type BNN Table 11 1 Spare parts list for type BNN Part number Designation 1 Coupling part N 11 Set screw 20 Cam ring Spare parts 11 2 Spare parts drawing and spare parts list BIPEX S 3410en 48 Operating Instructions 10 2017 ...

Page 49: ...awing for type BGG Table 11 2 Spare parts list for type BGG Part number Designation 2 Coupling part G 12 Cylinder head screw 20 Cam ring Spare parts 11 2 Spare parts drawing and spare parts list BIPEX S 3410en Operating Instructions 10 2017 49 ...

Page 50: ...awing for type BCC Table 11 3 Spare parts list for type BCC Part number Designation 3 Coupling part C 12 Cylinder head screw 20 Cam ring Spare parts 11 2 Spare parts drawing and spare parts list BIPEX S 3410en 50 Operating Instructions 10 2017 ...

Page 51: ...awing for type BHH Table 11 4 Spare parts list for type BHH Part number Designation 4 Coupling part H 12 Cylinder head screw 20 Cam ring Spare parts 11 2 Spare parts drawing and spare parts list BIPEX S 3410en Operating Instructions 10 2017 51 ...

Page 52: ...awing for type BKK Table 11 5 Spare parts list for type BKK Part number Designation 5 Coupling part K 12 Cylinder head screw 20 Cam ring Spare parts 11 2 Spare parts drawing and spare parts list BIPEX S 3410en 52 Operating Instructions 10 2017 ...

Page 53: ...3 Coupling part C 6 Coupling part S 12 Cylinder head screw 13 Cylinder head screw 20 Cam ring 61 Clamping taper Note The hub S 6 the clamping taper 61 and the clamping screw 13 make up one module Replace the entire module Spare parts 11 2 Spare parts drawing and spare parts list BIPEX S 3410en Operating Instructions 10 2017 53 ...

Page 54: ...for type BHH W Table 11 7 Spare parts list for type BHH W Part number Designation 4 Coupling part H 7 Spacer W 12 Cylinder head screw 20 Cam ring Spare parts 11 2 Spare parts drawing and spare parts list BIPEX S 3410en 54 Operating Instructions 10 2017 ...

Page 55: ...l data for BIPEX S couplings of the following types Type BNN Page 55 Type BGG Page 56 Type BCC Page 57 Type BHH Page 58 Type BKK Page 59 Type BCS Page 60 Type BHH W Page 61 A 1 1 Type BNN 1 1 6 1 1 6 1 1 Size 5 to 38 Size 42 to 48 1 Coupling part N Figure A 1 Type BNN BIPEX S 3410en Operating Instructions 10 2017 55 ...

Page 56: ...0 14 24 55 28 30 18 0 5 78 0 36 28 65 38 35 20 0 5 90 0 53 38 80 45 45 24 1 0 114 1 1 42 95 55 85 50 26 1 0 126 3 5 48 105 62 95 56 28 1 0 140 5 3 1 Maximum bore for parallel keyway in accordance with DIN 6885 1 2 Weight applies to one coupling with maximum bore A 1 2 Type BGG 1 1 6 1 1 6 1 1 Size 5 to 38 Size 42 to 48 2 Coupling part G Figure A 2 Type BGG Technical data A 1 Speeds geometry data a...

Page 57: ...35 0 04 19 40 24 25 16 0 5 66 0 14 24 55 28 30 18 0 5 78 0 35 28 65 38 35 20 0 5 90 0 51 38 80 45 45 24 1 0 114 1 0 42 95 50 85 50 26 1 0 126 3 6 48 105 55 95 56 28 1 0 140 5 0 1 Weight applies to one coupling with maximum bore A 1 3 Type BCC 1 1 6 1 1 6 1 1 Size 14 to 38 Size 42 to 48 3 Coupling part C Figure A 3 Type BCC Technical data A 1 Speeds geometry data and weights BIPEX S 3410en Operatin...

Page 58: ...e coupling with maximum bore A 1 4 Type BHH 6 1 1 4 Coupling part H Figure A 4 Type BHH Table A 4 Geometry data and weights of type BHH Size DA mm D1 D2 max mm NL1 NL2 mm S LG mm Weight 1 m kg mm perm dev mm 14 30 16 11 13 0 5 35 0 02 19 40 23 25 16 0 5 66 0 15 24 55 30 30 18 0 5 78 0 35 28 65 38 35 20 0 5 90 0 53 38 80 48 45 24 1 0 114 0 98 42 95 50 50 26 1 0 126 4 1 48 105 55 56 28 1 0 140 5 6 1...

Page 59: ...kg mm perm dev mm 14 30 14 18 5 13 0 5 50 0 11 19 40 20 25 15 0 5 65 0 23 24 55 25 30 18 0 5 78 0 57 28 65 36 35 20 0 5 90 0 86 38 80 48 43 5 24 1 0 111 1 5 42 95 50 50 26 1 0 126 4 0 48 105 55 56 28 1 0 140 5 4 1 Weight applies to one coupling with maximum bore Technical data A 1 Speeds geometry data and weights BIPEX S 3410en Operating Instructions 10 2017 59 ...

Page 60: ... Weight 1 m kg mm perm dev mm 9 20 9 16 10 11 10 0 4 40 0 03 14 30 16 25 11 12 5 13 0 5 42 5 0 06 19 40 24 30 17 20 16 0 5 61 0 13 24 55 28 38 20 30 18 0 5 76 0 33 28 65 35 42 21 36 20 0 5 85 0 50 38 80 45 60 31 45 24 1 0 113 1 1 1 Weight applies to one coupling with maximum bore Technical data A 1 Speeds geometry data and weights BIPEX S 3410en 60 Operating Instructions 10 2017 ...

Page 61: ... 16 11 13 0 5 30 85 3000 1 35 19 40 23 25 16 0 5 40 135 3000 1 75 24 55 30 30 18 0 5 50 165 3000 3 4 28 65 38 35 20 0 5 60 205 3000 3 5 38 80 48 45 24 1 0 75 250 3000 7 8 42 95 50 50 26 1 0 90 265 3000 11 8 48 105 55 56 28 1 0 110 285 3000 15 3 1 Weight applies to one coupling with maximum bore and shaft spacing 1000 mm Technical data A 1 Speeds geometry data and weights BIPEX S 3410en Operating I...

Page 62: ...19 80 Shore A 92 Shore A 98 Shore A 64 Shore D 1 2 1 2 1 2 1 2 0 15 0 1 0 06 0 04 1 1 1 0 9 0 8 0 77 0 70 0 63 0 56 24 92 Shore A 98 Shore A 64 Shore D 1 4 1 4 1 4 0 14 0 1 0 07 1 0 9 0 8 0 96 0 86 0 77 28 92 Shore A 98 Shore A 64 Shore D 1 5 1 5 1 5 0 15 0 11 0 08 1 0 9 0 8 1 13 1 02 0 91 38 92 Shore A 98 Shore A 64 Shore D 1 8 1 8 1 8 0 17 0 12 0 09 1 0 9 0 8 1 40 1 26 1 12 42 92 Shore A 98 Shor...

Page 63: ...d tightening torques in accordance with the stipulations in section Tightening procedure Page 63 A 4 Tightening procedure Tighten fastening screws to the specified tightening torque in accordance with the following table Table A 10 Tightening procedure Scatter of the torque applied at the tool Tightening procedure As a rule the tightening procedures listed are within the specified tool torque scat...

Page 64: ... extreme temperatures Avoid contact with aggressive media A 5 2 BIPEX S cam ring 20 Table A 11 BIPEX S cam ring Material Hardness Comment Marking Temperature range PU 98 Shore A Standard for type BGG BCC BHH BKK BCS red 30 C to 90 C PU 92 Shore A Standard for type BNN yellow 40 C to 90 C PU 80 Shore A blue 50 C to 80 C PU 64 Shore D green 50 C to 120 C Technical data A 5 Cam rings BIPEX S 3410en 6...

Page 65: ......

Page 66: ...FLENDER COUPLINGS BIPEX S Operating Instructions 3410en Edition 10 2017 Flender GmbH Alfred Flender Straße 77 46395 Bocholt GERMANY ...

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