Fireye FLAME-MONITOR E110 Manual Download Page 7

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FLAME-MONITOR Ordering Information

E110 Flame-Monitor

(One required)

ED510 Display Module

Required with EP Programmers
Optional with EPD Programmers

Amplifier Module

(One Required)

Wiring Base

(One Required)

E1R1
E1R2
E1R3
EUV1
EUVS4
ERT1

60-1386-2

60-1466-2

Programmer Module

(One Required)

EP Programmer

EP160

EPD Programmer

EP161
EP165
EP166
EP170
EP260
EP265
EP270
EP380
EP381
EP382

EPD160
EPD161

EPD170
EPD260
EPD261
EPD270
EPD380
EPD381
EPD382
EPD390

E110 consists of:
EB700 Chassis

EC600 Dust Cover
Mounting Screw (48-1836)

Surface Mount
(shown)

Cabinet Mount

EP programmers must have an Eng. code of 28 or
later (e.g. 9414-28). EPD Programmers must have
an Eng. code of 02 or later.

EP387

EPD167

EP390

Summary of Contents for FLAME-MONITOR E110

Page 1: ...o check infrared flame rod or self check ultraviolet flame scanners by choosing the proper amplifier module The eighteen 18 terminal wiring base allows for many functional circuits including motors va...

Page 2: ...00VA Transformer 125VA Pilot Duty Solenoid Valves plus 250VA Transformer 7 Main Fuel Valve s 250VA Pilot Duty Solenoid Valve 1250 VA Opening 500 VA Holding Motorized Valve plus 65 VA Pilot Duty Soleno...

Page 3: ...off following the tripping of a circuit breaker a blown fuse or any known instance of chattering of any external current consuming devices APPROVALS Underwriters Laboratories Inc MCCZ File MP 1537 Co...

Page 4: ...IPTION USE WITH SCANNER BULLETIN 48PT2 1003 48PT2 9003 48PT2 1007 48PT2 9007 4 263 1 Infrared 1 2 straight mount 96 TC ER Infrared 1 2 90 angle mount 96 TC ER Infrared 1 2 straight mount 48 TC ER Infr...

Page 5: ...0 EPD160 EP260 EPD260 10 and 15 sec TFI EP380 EP387 EPD380 30 sec purge EP161 EPD161 EPD261 Extended MTFI EP381 EPD381 15 sec purge EP165 EP166 Pilot stabilization Pilot stabilization EP382 EPD382 1 s...

Page 6: ...n 3 6 15 and 25 lengths E 8001 ED600 Multi port Cable Adapter E 8001 ED610 Multi port Adapter for ED510 and RS485 communications E 8002 E500 3 Communication Interface up to 6 Flame Monitor controls E...

Page 7: ...1466 2 Programmer Module One Required EP Programmer EP160 EPD Programmer or EP161 EP165 EP166 EP170 EP260 EP265 EP270 EP380 EP381 EP382 EPD160 EPD161 EPD170 EPD260 EPD261 EPD270 EPD380 EPD381 EPD382...

Page 8: ...ost common programmers Refer to the appropriate product bulletin for a detailed description of the operation of each programmer Take note of the programming sequence chart for each programming module...

Page 9: ...Non Recycle Yes EP1667 301 Supervised Yes Yes No Yes No 10 10 15 6 Non Recycle Yes EPD170 EP170 30 1 Supervised Yes Yes No Yes Yes 5 10 10 Non Recycle Yes EPD260 EP260 30 1 No Yes No Yes No 10 10 10...

Page 10: ...th any surge voltages will follow the desired path in preferences to alternative paths where extensive damage may occur to equipment Refer to suggested Wiring Diagram on page 32 WARNING Controls requi...

Page 11: ...o the slot marked Flame Amplifier Mod ule and gently push the module into position Insert the programmer module into the slot marked Programmer Module and gently push the module into position Attach t...

Page 12: ...ill hold in this position for ten minutes waiting for it to close If it does not the control will lockout 6 When the prepurge is completed the firing rate motor is driven toward the low purge damper p...

Page 13: ...SIGNAL NOTE Trial for Ignition timings depend on the programmer selected The timing chart on page 9 points out the differences in the EP D 160 EP161 EP165 and EP D 170 Normal Shutdown 1 When the opera...

Page 14: ...7 If the main flame fails during a firing cycle all fuel valves will be de energized within 4 seconds maximum after loss of flame signal and the control will lockout on safety 8 The EP165 and EP166 p...

Page 15: ...ir flow switch closed at the beginning of a cycle has been changed to avoid any nuisance lockouts Currently after the operating control closes the programmer waits 10 seconds for the air flow switch t...

Page 16: ...30 SEC 7 YES NO NO NO NO NO YES YES YES NO OPERATING CONTROL CLOSED L1 13 POWER ON TERMINALS L1 L2 1 MODULATOR SENT TO LOW FIRE MODULATOR SENT FROM LOW TO HIGH FIRE MODULATOR SENT FROM HIGH FIRE TO L...

Page 17: ...e It will hold this position for ten 10 minutes and then lockout if the D 8 circuit does not close Applies to EP D 160 EP D 161 EP165 EP166 EPD167 and EP D 170 programmers Dipswitch 6 3 P Proven Open...

Page 18: ...170 programmers Dipswitch 6 3 P proven open to start is set in the Up position Enabled The M D circuit has been closed for 30 seconds at the end of high purge or at the begin ning of low fire start A...

Page 19: ...ers only CHECK MESSAGES The Run Check switch has been placed in the Check position during purge and will hold indefinitely The firing rate motor is being driven to the high purge position The Run Chec...

Page 20: ...fective Programmer Check wiring to terminal 7 Replace Chassis EB700 Replace Programmer Voltage on terminal 5 or 6 at improper time High Electrical Noise Failed Programmer Worn Chassis Check wiring to...

Page 21: ...w is displayed in the lower right hand corner of the display to indicate a system sub menu Every time the SCRL key is pressed the information is displayed as follows Number of hours Terminal 7 main fu...

Page 22: ...agram of the E300 terminals The Non Recycle group pertains to limits connected between terminals 3 and P of the E110 FLAME MONITOR These are terminals 3 23 23 24 30 31 31 32 32 33 33 34 34 35 and 35 P...

Page 23: ...for the particular group being modified See attached List of available messages for each group When the messages displayed is appropriate for the terminals press and hold the Reset key for one 1 secon...

Page 24: ...gh the sub menu Press Screen Displays Description SCRL AUTO 45 SCRL key advances through the historical information until PROGRAM SETUP Program Setup is displayed Control has released to auto modulati...

Page 25: ...The short circuit condition must be sensed twice consecutively to be considered a short circuit SCRL AUTO 45 The status of the high fire end switch D 8 is closed D 8 LIMIT CLOSED SCRL AUTO 45 The sta...

Page 26: ...Below is a table of currently available messages provided by the Flame Monitor programmers fol lowed by a description where necessary EP engineering code 38 or greater and EPD engineering code 4 or gr...

Page 27: ...the communicating device to do the conversion Since the maximum value stored in the Flame Monitor is 9 999 999 minutes the maximum value in hex therefore is 98967FH and comprises two data words The ma...

Page 28: ...ULE E300 UPPER REFER TO BULLETIN E 3001 OUTPUTS LOGSTAT is an indication of what logic module the control is currently in during its operating sequence and is used for diagnostic purposes only The mes...

Page 29: ...terlocks or the high fire proving switch D 8 If either switch is found open the control will remain in this state until the respective switch closes or lockout occurs MTFI represents the pilot trial f...

Page 30: ...17 H HOLD 3 P INTLK CLOSED 24 18 H HIGH FIRE PURGE 25 19 R PLEASE WAIT INITIALIZING 26 1A L LOCKOUT 3 P INTLK OPEN AUTO 27 1B L LOCKOUT 3 P INTLK OPEN MTFI 28 1C L LOCKOUT 3 P INTLK OPEN PTFI 29 1D L...

Page 31: ...TER TERMINAL 24 65 41 H 3 P HIGH GAS PRESSURE 66 42 H 3 P LOW GAS PRESSURE 67 43 H 3 P LOW OIL PRESSURE 68 44 H 3 P LOW OIL TEMPERATURE 69 45 H 3 P LOW ATOMIZING MEDIA 70 46 H 3 P HIGH PRESSURE TERMIN...

Page 32: ...L WIRING ARRANGEMENT FOR PILOT IGNITED BURNER JUMPER WIRING ARRANGEMENT FOR SPARK IGNITED OIL BURNER WIRING ARRANGEMENT FOR IGNITION TRANSFORMER GAS PILOT VALVE FOR SPARK CUTOFF FEATURE Caution All sa...

Page 33: ...annunciators relays timers etc to the D or 8 terminals COMBINATION FUEL BURNERS Note An important safety feature of the FLAME MONITOR system is the ability to monitor the proper timed operation of cri...

Page 34: ...he 30 second purge ends the control will display The control will hold in this position indefinitely to allow the operator to make interlock switch and linkage adjustments To continue in the cycle mov...

Page 35: ...bulletin 5 After assuring yourself that all interlocks and valves are properly wired and that the sequence of operation is correct open the manual main shut off fuel valve and proceed cautiously throu...

Page 36: ...t that shuts off after main flame has been estab lished 1 Proceed through a normal startup After the pilot flame is shut off observe the reading on the dis play If the signal reading is low readjust m...

Page 37: ...nel 2 The wiring base of the Flame Monitor must have earth ground providing a connection between the sub base and the control panel or the burner 3 The earth ground wire must be capable of conducting...

Page 38: ...llation COMMUNICATIONS When interfacing Fireye controls to a communication system be it an E500 PLC or other micropro cessor based device ferrite cores should also be utilized Proper twisted shielded...

Page 39: ...essure up to 100 PSI for UV1 UV2 Scanners install a quartz window coupling 60 1257 For 45UV5 Scan ners use 60 1199 coupling Add cooling air to reduce the scanner sight pipe temperature 4 Install the s...

Page 40: ...is function The diagram below explains the process further If the shutter assembly in the scanner fails the tube is faulty or there is insufficient power to the scanner the Flame Monitor will LOCKOUT...

Page 41: ...INFRARED SCANNER TYPE 48PT2 Where possible obtain the burner manufacturer s instructions for mounting the scanner otherwise proceed as follows A single scanner is used to detect both pilot and main fl...

Page 42: ...onnector for making electrical connections The 69ND1 is available in 12 18 or 24 lengths The flame rod may be located to monitor only the gas pilot flame or both the gas pilot and main gas flames It i...

Page 43: ...interference can also be reduced by the addition of grounded shielding between the flame rod and ignition spark 8 Proven types of flame grounding adapters as shown below may be used to provide adequat...

Page 44: ...are no accessible contacts in the Flame Monitor Where contacts are used their design assures long trouble free life when the load circuits are maintained within the published load ratings Electrical N...

Page 45: ...ING NIPPLE 1 SIGHT PIPE BY OTHERS AIR ENTRY PURGE AND COOLING ALTERNATE STANDARD MOUNTING NOT ADJUSTABLE 60 1664 1 SWIVEL MOUNT 35 127 HEAT INSULATING NIPPLE MOUNTING FOR SPECIAL APPLICATIONS HIGH TEM...

Page 46: ...control 1 06 IN DIA 27 0mm UNION COUPLING 60 1257 WITH QUARTZ WINDOW 60 1290 WITH QUARTZ LENS 2 51 1 2 NIPPLE HEAT INSULATOR 35 69 1 2 SWIVEL MOUNT 60 302 MOUNTING WITH HEAT INSULATING NIPPLE 1 2 NIP...

Page 47: ...1 15 29 2 0 5 12 7 L 1 2 14 NPT 13 16 HEX 20 6 15 16 HEX 23 8 L LENGTH AS SPECIFIED 12 18 24 304 8 457 2 609 6 69ND1 FLAME ROD 2 1 2 63 5 WHEN ASSEMBLED 1 1 4 DIA 31 8 HEAT INSULATOR 1 2 14 TAPERED P...

Page 48: ...is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND...

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