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5.4 FUSE REPLACEMENT

Ensure the power supply is completely isolated before proceeding.

Fuses should always be replaced with the same type and rating.

Replacement of the fuse should only be carried out when the cause of failure has been rectified.
Substitution of larger ratings or alternative forms of conductor may result in damage to the instru-
ment.

Battery Fuse: A 20 mm 2A antisurge fuse protects the batteries. The fuseholder is located on the
battery wiring harness.

Main Power Fuse: A 20 mm 3A 230V slow blow, glass fuse soldered into the main power supply
card.   This fuse will only be damaged when a serious fault occurs. Failure should only be investi-
gated by a service engineer. 

NOTE: Unit should be returned to Fireye for determination of failure. Field replacement not recom-
mended.

Before attempting to change fuses the instrument must be disconnected from the  main  power
supply.

5.5

BATTERY CHARGING/REPLACEMENT

The Firetron 1000 can operate for up to 8 hours continuously depending upon which facilities are
being used. After this time period has elapsed the batteries have to be re-charged. This is undertaken
by connecting the main power supply cable to the side mounted socket (See Description of instru-
ment). The Firetron 1000 is fitted with an on-board battery charger. The unit will recharge the batter-
ies overnight.

If the Firetron 1000 is not used for extended periods i.e. 1-2 months, it is advisable to re-
charge the batteries at this interval or alternatively disconnect the terminal connectors to
the battery.

 Battery Replacement

If the batteries need replacement, follow the procedure given below:

1.

Ensure the Power Supply is completely isolated.

2.

Remove side panel by release of retaining screws.

3.

Disconnect the two spade terminal connectors per battery i.e. red and black per battery.

4.

Remove the battery by pulling outwards.

BATTERY
FUSE

DISCONNECT PLUG BEFORE
REPLACING  BATTERY

POWER
FUSE

Summary of Contents for FIRETRON 1000 Series

Page 1: ...IPTION 11 3 1 MAIN MENU 11 3 2 MAKING GAS MEASUREMENT 12 3 3 RECALIBRATE 14 3 4 SETUP 14 3 5 DIAGNOSTICS 21 3 6 MANUAL CALIBRATION 24 3 7 DRAFT READING 26 3 8 DATA LOG 27 3 9 PURGE PUMP OFF 28 4 0 OUT...

Page 2: ...E DRAFT SENSOR 40 6 7 REPLACING GAS SENSORS 40 7 0 SYSTEM DIAGNOSTICS 41 7 1 STATUS LEDS 41 7 2 DIAGNOSTIC MENU 41 8 0 MODEM SUPPORT 42 8 1 MODEM COMMUNICATIONS FOR REMOTE CONFIGURATION 42 8 2 FUNCTIO...

Page 3: ...rochemical Cell Flue Gas Temp Type K Thermocouple Ambient Temp Solid State Sensor Draft Pressure Transducer Calibration Check Program 3 minute zero calibration check on all cells O2 check 20 9 Special...

Page 4: ...termittent Gas Tubing Silicon rubber hose Case Medium density blended polyethylene Weight 5 3Kg 11 2 lbs analyzer only 133 2 lbs case and accessories Dimensions 453mm W x 120 mm D x 245 mm H 20 mm Sta...

Page 5: ...y unintended operation The protection is likely to be impaired if for example the apparatus shows visible damage fails to perform the intended measurements has been subjected to prolonged storage unde...

Page 6: ...ulated from appropriate cells via computed calculation Flue gas and ambient temperature measurement are standard The Firetron 1000 is not intended to be used as a continuous gas monitor The carrying c...

Page 7: ...Section 2 2 9 Check the water container is secure air leaks will result if loose resulting in incorrect read ings To remove or empty the water container pull the bottom of the container out from the...

Page 8: ...ay be operated on either the internal batteries or direct from the power supply Two re chargeable 6V 4 ampere hour batteries are fitted within the case A half charge can be achieved in 3 4 hours The i...

Page 9: ...inated check for faults at the diagnostics FAULT MENU 2 5 QUICK START PROCEDURE The operator may require to have the instrument functional immediately to read gas readings The following procedure will...

Page 10: ...in contact with the main stream of the gas flow The thermocouple measurement reading may assist in determining the best position Avoid the infiltration of air at the sampling point Static Discharge re...

Page 11: ...detailed explanations about the information pre sented on screen Unit The unique identification number of the instrument which applies to the measurement of gases in a particular location Any number b...

Page 12: ...ed NOTE Gas concentration measurements will only be shown for gases where the cell is fitted To make a Gas measurement reading press GO Example FT1200 1 O2 CO FT1200 2A O2 SO2 FT1300 1 O2 CO NO Measur...

Page 13: ...indicates the inefficiency of the burners and is displayed as a percentage Excess Air This indicates the amount of air not being burnt in the process This calculation is per formed by the instrument...

Page 14: ...zero calibration cycle records the voltage outputs of the cells as exposed to fresh air The cell zero values are displayed under DIAGNOSTICS CELL ZEROS or may be printed out using the DIAGNOSTICS REP...

Page 15: ...ing the O2 factor NOx Factor The concentration of NOx is determined according to which sensors are fitted i e NO and NO2 NOTE The NO2 cell is NOT available on the 1000 Series line If required see Fire...

Page 16: ...tomatically The Timeout period is user selectable On Off This will enable the backlight permanently On or Off NOTE Selecting Backlight Status to either ON or Automatic with a high Backlight Timeout pe...

Page 17: ...here a CO2 sensor is fitted to the instrument a direct gas measurement is made in place of the calculated method CO2 CO2 max X 20 9 O2 20 9 where CO2 is the calculated value in O2 is the measured oxyg...

Page 18: ...ck T_ ambient CO2 where K1 253 x C Qgr C carbon by weight in fuel Qgr gross calorific value of fuel in KJ kg Loss due to Hydrogen and Water loss K2 1185 2 T_ambient T_stack where K2 2 1 wt H2O 9 x wt...

Page 19: ...bration The menu is password protected to prevent unauthorized actions resulting in the need for a complete sensor re calibration Replacing a Gas Sensor When the life of a sensor has expired and requi...

Page 20: ...is to pre vent unauthorized adjustment of instrument settings The Firetron 1000 password is factory set at 417 Simply enter the old password i e 417 by holding down the up arrow key until the number i...

Page 21: ...t values may cause problems when the instrument is used with a PC Baud Rate 1200 19200 Parity No Odd Even Data Bits 7 8 Stop Bits 1 2 3 5 DIAGNOSTICS The Diagnostics menu provides analysis of system p...

Page 22: ...cleared from within the menu NOTE The count must be set to zero whenever a sensor is replaced System This provides a system overview of the instrument Version No Indicates the version of software inst...

Page 23: ...e capability of the individual cells i e CO 0 2000 ppm Gains This indicates the working gain settings for the individual cells System Faults This indicates any faults that the system will detect autom...

Page 24: ...which may result in a reduction in perfor mance of the instrument Refer to Section 6 2 Manual Calibration Ambient Temperature Temp Calibration of the Temperature sensor This is normally factory set an...

Page 25: ...tion refer to Section 6 6 Calibrating the Draft Sensor Draft Span The Draft Sensor is standard on the Firetron 1000 Series A Draft Span calibration involves the use of a monometer and squeeze bulb Ref...

Page 26: ...AFT READING The Draft Reading indicates the internal stack pressure in water gauge column inches of water in the column or hPa The figure represents a differential pressure between the stack pressure...

Page 27: ...is pressed in Gas Readings Display NOTE The AUTOLOG key does not appear in Gas Readings Display until Auto Data Logging is selected Once the Auto Log is initiated the Firetron 1000 will place a log re...

Page 28: ...may be output to the optional RS232 port The output is in ascii text to provide a hard copy report to a serial printer with XON OFF pro tocol or to a computer running t he Firetron CAPTURE Program The...

Page 29: ...ndoning changes F4 NEXT Moves between HEADER FOOTER displays 4 2 PRINTER READ OUT Three line headers and two line footers may be customer defined Each line can support up to 24 characters Entries are...

Page 30: ...log memory If the serial printer has only a small internal buffer it may overflow and the number of printouts may be limited If the requirement is for multiple printouts and the buffer is insufficient...

Page 31: ...fficiency Excess Air Percent Water O2 Normalization Factor 4 4 SERIAL PORT NOTE The Serial Port on the Firetron 1000 must be set for 9600 baud no parity eight bits one stop bit NOTE Failure to enter t...

Page 32: ...ogram is designed to work with LOTUS 1 2 3 Release 3 Quattro Pro and Microsoft Excel but should work with any spreadsheet package which can read in dBASE III type dbf data files The Fireye Firetron CA...

Page 33: ...2 Pin 2 Pin 3 Pin 3 Pin 5 Pin 7 HOST COMPUTER To communicate between the Firetron 1000 and a host computer for using the CAPTURE program or other applications the following connections are required Se...

Page 34: ...ER CLEANING AND REPLACEMENT The particulate filter located at one end of the instrument should be replaced when it has visible signs of contamination Unclip the filter and unplug when replacing check...

Page 35: ...ssary to clean and dry the pump out Care should be taken when dismantling the pump diaphragm not to damage the surfaces and replace them in the same order See illustration below To dismantle the pump...

Page 36: ...cted from the main power supply 5 5 BATTERY CHARGING REPLACEMENT The Firetron 1000 can operate for up to 8 hours continuously depending upon which facilities are being used After this time period has...

Page 37: ...used when operating with hazardous gases Fireye Inc accepts no responsibility for damage to the instrument or injury to the person while fol lowing procedures nor will the company accept liability for...

Page 38: ...menu NOTE Cell zeros should be virtually 0 0V offset should be less than 20mV except the Oxygen sensor span value which should be around 1 6V to 2 0V 6 4 SUGGESTED METHOD FOR SPAN CALIBRATION The indi...

Page 39: ...nt enables the pressure at the gas inlet on the Firetron 1000 to be controlled 6 5 CALIBRATION USING A FLOWMETER not supplied As an alternative indication of gas overflow the beaker in the Section 6 4...

Page 40: ...for a calibration pressure to be applied to the probe inlet This is done in the factory as illustrated below 6 Dial in the calibration pressure Press Enter Press Cal when ready 6 7 REPLACING GAS SENS...

Page 41: ...instrument battery is being charged 7 2 DIAGNOSTIC MENU The Diagnostics menu provides analysis of system performance with reference to individual cells filters etc Cell EMFs This is maintenance inform...

Page 42: ...patible modem connected to its COM1 serial port see next page for connection details It must be running the latest version of the Firetron 1000 monitor software The Firetron 1000 must be from the seri...

Page 43: ...param eters can be downloaded and saved to disk There is currently no facility for uploading instrument readings or for directly controlling the instru ment However modem control will be added to the...

Page 44: ...01 828 Description Part No O2 Cell 703 238 CO Cell 703 236 NO Cell FT1300 1 only 703 239 SO2 Cell FT1200 2A only 703 241 Draft Sensor 405 405 Description Part No Carrying Case 703 181 Description Part...

Page 45: ...ry may be captured and placed in a dBASE III type record file NOTE The Firetron 1000 data log memory is NOT erased once the data is captured This must be done from the instrument itself Capturing Cont...

Page 46: ...e output file The following table gives an example of the data as sent from the Firetron 1000 including a descrip tion of the field NOTE The gas readings are NOT adjusted for wet dry analysis or O2 no...

Page 47: ...0 T_GAS Numeric 6 0 CO Numeric 6 0 O2 Numeric 6 2 NO Numeric 6 0 FT1300 1 Only CO2 Numeric 6 2 NOx Numeric 6 0 FT1300 1 Only EFF Numeric 6 1 XS_AIR Numeric 6 1 WATER Numeric 6 1 NORM_VAL Numeric 6 1 A...

Page 48: ...the following options 1 CAPTURE data from instrument data log memory 2 CAPTURE continuous data 7 Enter the number of the option you require 8 The program will then prompt for a file name this will be...

Page 49: ...nths Fireye s manufacturing plant in Derry New Hampshire has a complete facility to service this need Fireye also stocks a variety of common spare parts should your unit need repair 11 1 RETURN PROCED...

Page 50: ...50 FIREYE 3 Manchester Rd Derry NH 03038 USA http www fireye com FT 1000 NOV 1998...

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