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FireplaceXtrordinair 564 GSR2 35K CF, Installation Manual

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FireplaceXtrordinair 564 GSR2 35K CF Installation Manual Download Page 29

 

Finalizing the Installation

  

(for qualified installers only)

 

29 

© Travis Industries 

4/23/2021 - 1552 

564 GSR2 35K CF 

Masonry Chimney Conversions 

This appliance may utilize 6-5/8" diameter direct vent manufactured by Duravent (reducer may be required).  The vent 
may be adapted to utilize an existing masonry fireplace using the Duravent Co-Linear Adapter (46DVA-GCL or TCL).  
The vent must be installed following all directions included with the vent and those listed below: 

  All requirements in the appliance 

manual must be met.  This 
includes compliance with vent 
configuration charts. 

  The restrictor position should be 

set to the position that most 
closely resembles the vent 
configuration.  NOTE: because 
this installation utilizes non-
standard vent, the restrictor 
position may vary.  Carefully 
monitor the burn characteristics to 
verify correct restrictor position. 

  The UL gas liner must only be run 

through the fireplace/chimney (the 
entire length of the liner must be 
retained within the 
fireplace/chimney).  Do not run 
the liner near combustibles. 

 

 

 

This appliance may utilize 6-5/8" diameter direct vent manufactured by Duravent (reducer may be required).  The vent 
may be adapted to utilize an existing masonry fireplace using the Duravent Masonry Chimney Conversion Kit (part # 
46DVA-KMC).  The vent must be installed following all directions included with the vent and those listed below: 

NOTE:  Before proceeding with the following installation example, check with the local building jurisdiction to 

verify that this type of installation is allowed in your area. 

  All requirements in the appliance 

manual must be met.  This 
includes compliance with vent 
configuration charts. 

  The restrictor position should be 

set to the position that most 
closely resembles the vent 
configuration.  NOTE: because 
this installation utilizes non-
standard vent, the restrictor 
position may vary.  Carefully 
monitor the burn characteristics to 
verify correct restrictor position. 

  The UL gas liner must only be run 

through the fireplace/chimney (the 
entire length of the liner must be 
retained within the 
fireplace/chimney).  Do not run 
the liner near combustibles. 

 

 

 

Summary of Contents for 564 GSR2 35K CF

Page 1: ...L COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of chil...

Page 2: ...enance instructions refer to the 564 GSR2 35K CF Owner s Manual Listing Details This appliance was listed to ANSI Z21 88 The listing label is attached to the appliance near the gas control valve A cop...

Page 3: ...rictor Adjustment 24 Diffuser Plate Adjustment 25 Minimum Vent Configuration 26 Top Vent Configuration with Horizontal Termination 27 Top Vent Configuration with Vertical Termination 28 Masonry Chimne...

Page 4: ...This appliance may be installed in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outs...

Page 5: ...valve is usually next to the gas meter or propane tank and requires a wrench to shut off A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and s...

Page 6: ...g capacity will vary with floor plan insulation and outside temperature Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system D...

Page 7: ...8 16mm drywall see Nailing Brackets on page 13 for details Secure the fireplace to the framing Install the vent gas line and electrical hook up Install the drywall Install the hearth if applicable In...

Page 8: ...erior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign sha...

Page 9: ...e installed more easily a Locate the flattened pipe shield that was shipped with the fireplace attached to header shield b At each of the perforations bend the sides of the pipe shield backward 90 as...

Page 10: ...osition Make sure to bend and secure the standoffs and drywall supports as shown below Bend both standoffs as shown below Remove the screw from the top of the fireplace and secure the standoffas shown...

Page 11: ...place requires a 1 2 13mm clearance from the angled sides and back of the fireplace to the framing members No material insulation framing etc may be placed into this area When installed walls in front...

Page 12: ...nly Travis Industries 4 23 2021 1552 564 GSR2 35K CF Minimum Framing Dimensions 38 3 4 985mm 19 3 8 493mm Flush Install 18 7 8 480mm Extended T ile Over Install 37 1 4 947mm Max Header Depth 3 77mm Mi...

Page 13: ...K CF Minimum Vent Bump Out application Top Vent 564 35K CF NG Installations 12 Vertical Vent Sections Min Rise LP Installations 2 12 OR 1 24 Vertical Vent Sections Min Rise Vent Centerline Approx 48 1...

Page 14: ...the framing NOTE Make sure the fireplace is square and plumb when securing the fireplace SPECIAL NOTE WHEN USING SUBMERGED FACING OPTION Most installations use the Standard Facing position for the nai...

Page 15: ...n uses the framing dimensions shown in the illustration below NOTE all clearances still apply 47 5 8 Min 1210mm Minimum 1 2 13mm Clearance NOTE ON PIPE SHIELD When venting horizontally in a corner app...

Page 16: ...for installation into outdoor areas protected from direct water impingement In addition to maintaining listed mantel and combustibles clearances a rain protection overhang factor of 1 2 shall be cons...

Page 17: ...under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the fireplace Fuel This fireplace...

Page 18: ...he gas line to the left side see page 20 for accessing the area under the burner 1 Disconnect the gas line from the shutoff valve 3 4 wrench Gas line is located inside the fireplace on the right side...

Page 19: ...he household breaker is shut off prior to working on any electrical lines The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes wit...

Page 20: ...021 1552 564 GSR2 35K CF Accessing the Area Under the Burner The lower panel may be removed to access components This is required when relocating the electrical or gas inlet location or installing the...

Page 21: ...uld be followed variations may occur depending upon installation parameters Many factors may negatively influence the draft of the appliance Travis Industries will not be responsible for improper draf...

Page 22: ...ns for Dura Vent may be found at www duravent com Slide the vent sections together and turn 1 4 turn until the sections lock in place Screws are not required to secure the vent However three screws ma...

Page 23: ...haust Restrictor Adjustment NOTE This restrictor will be shipped in the hardware pack and only be installed for vent runs with 10 or more vertical rise If the diffuser is required to be in position 2...

Page 24: ...ke Restrictor Adjustment The intake restrictor is located on the back wall of the firebox To adjust the restrictor follow the steps below Loosen the two screws holding the intake restrictor in place 1...

Page 25: ...below to change the diffuser to position 2 Back Wall of Firebox Firebox Roof If installed remove the exhaust restrictor NOTE These holes allow for the restrictor to be removed with the screws still i...

Page 26: ...rom Travis Ind additional vent may be required 0 feet 0 feet 0 feet 0 feet Exhaust Restrictor Remove stock Exhaust Restrictor Remove stock Diffuser 1 stock Diffuser 1 stock Intake Restrictor 1 stock I...

Page 27: ...n the chart Use the indicated restrictor and diffuser positions Up to four elbows 30 45 60 or 90 may be used Use 8 vent Only one horizontal elbow may be used This is considered a horizontal elbow it d...

Page 28: ...feet 3m 0 feet 15 feet 4 5m 20 max 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 max 6m 10 feet 3m 15 feet 4 5m 40 max 12m 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 max 12m 25 feet 7 5m 30 feet 9m 35 feet...

Page 29: ...retained within the fireplace chimney Do not run the liner near combustibles This appliance may utilize 6 5 8 diameter direct vent manufactured by Duravent reducer may be required The vent may be ada...

Page 30: ...ect position based upon the vertical rise height see the vent charts in the appliance manual These conversion kits do not work on interior masonry chimneys The measurements below refer to the Chimney...

Page 31: ...e floor NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Minimum 84 2134mm clearance above...

Page 32: ...32 Finalizing the Installation for qualified installers only Travis Industries 4 23 2021 1552 564 GSR2 35K CF Hearth Requirements...

Page 33: ...an optional tile stop above the glass frame It is typically removed if the front of the fireplace is left exposed If using tile or other non combustible facing over the front of the fireplace the tile...

Page 34: ...front of the fireplace around the perimeter of the glass opening see c below Typical installations use 12 305mm or greater of non combustible facing around the perimeter of the glass opening Do not in...

Page 35: ...Combustible Mantels Use the table below to determine the maximum mantel depth allowed The mantel depth measured from the face of the fireplace must fall in the shaded portion of the table Any materia...

Page 36: ...s does not build up 3 Install the four AA batteries see illustration below The AA batteries act as a power backup in case the household AC power goes out and are required for operation Install three A...

Page 37: ...The flames should burn off of each burner hole If the heater does not work correctly contact your Travis dealer for a remedy 12 Give this manual to the homeowner for future reference and fully explain...

Page 38: ...ier Removal A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individual...

Page 39: ...2021 1552 564 GSR2 35K CF Glass Frame Removal and Installation Warning The appliance must be completely cool before removing the glass Warning Do not strike or slam the glass Note Remove the barrier b...

Page 40: ...ustries 4 23 2021 1552 564 GSR2 35K CF Glass Frame Removal and Installation continued The latch can come loose from the glass frame anchor This occurs when it is turned 1 4 turn when it is disengaged...

Page 41: ...orations in front of the log grate Place a thick layer of the ember glass over the perforations making sure to cover all of the holes completely Lightly dress the ember glass with the black touch up p...

Page 42: ...glass installation is complete place a generous amount of ember material on the firebox floor on either side of the firebox Completely cover any visible metal on the firebox floor NOTE Make sure no em...

Page 43: ...urner must be correctly positioned before installing the log set Make sure the burner is fully seated and the pilot is properly aligned See owner s manual for details on burner removal If using option...

Page 44: ...g Set Overview Birch 94500624 When installed the ten 10 logs should appear as shown below Right Twig 250 04930 Rear Log 250 04925 Center Twig 250 04933 Front Ember Chunk 250 04927 Front Left Log 250 0...

Page 45: ...vis Industries 4 23 2021 1552 564 GSR2 35K CF Installation Rear Log The rear log has two pockets that insert over two tabs on the back burner see photos below Place the log in place and push it back T...

Page 46: ...surfaces on the bottom Place the log so the flat surfaces rest against the burner as shown below Make sure the log does not block any burner holes Right Log The right log has a channel on the bottom t...

Page 47: ...1 1552 564 GSR2 35K CF Front Left Log The front left log has a channel that fits over the grate When in place the knob on the front of the log fits over the grate as well Front Ember Chunk The front e...

Page 48: ...the bottom side When in place the fork on the front straddles the grate and the pin rests on the rear burner make sure it is not over any burner holes Center Log The center log has a hole on the back...

Page 49: ...hat fits over the locating pin on the front left log Place the twig as shown below The front left log has a groove that will point the twig upwards and to the right Center Left Twig The center left tw...

Page 50: ...nstallers only Travis Industries 4 23 2021 1552 564 GSR2 35K CF Right Twig The right twig has a hole and a slot on the bottom that fit over the pins on the right log When properly positioned the log w...

Page 51: ...els Rock Wool Placement NOTE The rock wool is included with the fireplace Consult the installation manual for details on installing the rock wool The included rock wool is placed on top of the burner...

Page 52: ...as specified in the manufacturer s instructions supplied with the kit Caution The gas supply shall be shut off prior to disconnecting the electrical power before proceeding with the conversion Note C...

Page 53: ...rench Screw each LP orifice until orifice protrudes 15 16 23 8mm indicating full insertion use wrench to support manifold when re attaching orifice d Look here for the orifice identification Apply thr...

Page 54: ...the gas control panel The stepper motor adjustable regulator has an installation sheet included with it make sure to follow all of the directions Place the stepper motor on the gas control valve see F...

Page 55: ...ructions included with the firebacks do not include the following caveats Firebox Baffle Must Be Removed to Install Firebacks replace once firebacks in place For Glass Firebacks Slide the Media Tray C...

Page 56: ...nd the rear log Must be Removed replace after firebacks in place Discard the Floor Firebacks if applicable They are not used with this fireplace Remove the rear burner NOTE when replacing make sure th...

Page 57: ...or two optional power heat ducts sku 98500769 may be attached to the 564 35k The ducting is attached to the top of the fireplace left or right side See the directions below for removing the power heat...

Page 58: ...qualified installers only Travis Industries 4 23 2021 1552 564 GSR2 35K CF 3 Remove the lower duct plate screws and plate to allow air to flow from the lower convection channel see pictures below Dis...

Page 59: ...4 23 2021 1552 564 GSR2 35K CF Installing the Power Heat Duct with the 564 35k The power heat duct must be installed in accordance with the instructions included with the kit and all local codes See...

Page 60: ...his kit disregard the framing dimensions in the manual and follow the framing instructions included in this instruction sheet See the installation manual for further requirements When used on the 564...

Page 61: ...all The mantel must extend 2 in front of the TV and 1 to both sides 1 1 4 32mm 1 3 4 45mm 3 4 20mm 3 8 10mm Min 3 1 2 89mm Max 1 1 2 39mm Min 1 1 2 39mm Manifold 3 3 4 96mm Max 120 3048mm Min 76 7 8 1...

Page 62: ...manual and follow the framing instructions shown below 564 35K Standard 564 35K CleanFace a 37 3 4 959mm 38 3 4 985mm b 17 1 2 445mm 19 3 8 493mm Flush 18 7 8 480mm Extended c 37 1 4 947mm 37 1 4 947m...

Page 63: ...member at the desired height parallel to the header Install a second horizontal framing member 3 3 4 above the first These two framing members will support the upper convection manifold in the followi...

Page 64: ...tom of the convection manifold Leave the screws loose so the brackets can be positioned to the back of the chase Secure the brackets to the chase using screws not included Tighten the screws securing...

Page 65: ...kout with pliers and bend it back and forth until the remaining tabs break free Discard the knock out plate 9 Under each knock out plate you will find a cover plate held in place with 2 screws Use a n...

Page 66: ...s 4 23 2021 1552 564 GSR2 35K CF 10 You will need to remove a third cover plate on each side Remove the 2 screws holding the cover plate in place Reach in and remove the cover plate You may discard th...

Page 67: ...cone caulk or aluminum U L 181A P tape 13 Install the fireplace into the framed chase See section Installation in the manual 14 Stretch the included flex to its maximum length Measure the distance bet...

Page 68: ...ifold opening protrudes 7 16 proud of the framing The wall may be finished to the opening if you do not wish to use the grill trim CoolSmart TV Using oval pipe to get past an obstruction If a situatio...

Page 69: ...Optional Equipment for qualified installers only 69 Travis Industries 4 23 2021 1552 564 GSR2 35K CF Wiring Diagram...

Page 70: ...irements 17 Glass Frame Removal and Installation 39 Hearth Requirements 32 Heating Specifications 6 Installation Options 6 Installation Overview 7 Listing Details 2 Log Set Installation 43 LP Conversi...

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