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CATALYTIC CONVERTER (continued)

Position gas sample probe directly over the catalyst via the outlet louvre, in the centre of the
upper firebox. Ignite the fire as per the operating instructions, and run at high setting for 15
minutes. Record the carbon dioxide (CO2) concentration and then the carbon monoxide (CO)
concentration as displayed by the analyser - also noting the units in which the values are
expressed. 

Most analysers display carbon dioxide (CO2) concentrations in percentage (%) terms and carbon
monoxide concentration in parts per million (ppm) terms.

In order to calculate the combustion ratio for the appliance (CO/CO2) it is first necessary to
express both gas concentrations in terms of percentage. To convert from parts per million (ppm)
to a percentage (%) divide the ppm figure by 10,000. Examples : 35ppm = 0.0035, 15ppm =
0.0015%, 5ppm = 0.0005%.
Now divide the concentration of carbon monoxide (CO) expressed in percent by the concentra-
tion of carbon dioxide (CO2) to obtain the appliance combustion ratio.

The combustion ratio of the gasses emitted by the catalytic convertor should not exceed
0.0015.

If replacing the catalytic converter, remove the hood and front fret, then the glass panel. The cat-
alytic converter retaining clamp is secured with 4 nuts and slip proof washers, located on the
inside of the firebox, at the top, remove these nuts and the clamp can be removed. Withdraw the
clamp, followed by the catalytic converter and its seals from the firebox and discard.
Refit a new catalytic converter and seals in reverse order. 

TESTING FOR FIREBOX LEAKAGE

Appliances that are several years old or have been extensively dismantled should be checked for
soundness. It is important that all the products of combustion pass through the catalytic con-
verter at the top of the firebox before leaving the appliance.

The firebox is heated by lighting for a few minutes to provide a flow through the firebox and cat-
alytic converter. The burner is then shut off and a smoke pellet or match introduced at the base
of the fire underneath the burner tray. Large quantities of smoke will emerge from the top of the
appliance but none should emerge from around the door. It is important to note that the appli-
ance can never be expected to be 100% smoke tight and small quantities of smoke may be seen
in corners of joints and mating faces etc without affecting safety when the fire is actually in oper-
ation.

13

13.4

13.5

CO (%)
CO2 (%) = ratio

Summary of Contents for P30G FXL01

Page 1: ...EL LE ES SS S I IN NS SE ET T M MO OD DE EL L P P3 30 0G G I IN NS ST TA AL LL LA AT TI IO ON N A AN ND D U US SE ER R I IN NS ST TR RU UC CT TI IO ON NS S All instructions must be handed to user for...

Page 2: ...FXL01...

Page 3: ...installed in a living room This volume may include adjacent spaces but these spaces must not be separated by a door In order to convert from cubic feet ft3 to cubic metres m3 divide the room volume i...

Page 4: ...vre is also required To reduce the possibility of draughts entering the room via the air vent we recommend the use of Black Hole or Vortex type vents featuring internal baffles It should be noted that...

Page 5: ...con structed clearances and insulation must be as for a timber constructed wall 2 Insertion into a purpose made opening in the inner leaf of a cavity wall or a disused conven tional fireplace opening...

Page 6: ...h this appliance must be adequately sealed to the wall and floor to prevent excess draughts from around the back of the fire The temperature rating of any surround used must be 150 C minimum A combust...

Page 7: ...Ensure that the gas supply is isolated before commencing installation of the appli ance The fireplace opening and environment must be in compliance with specifications laid down in the appropriate se...

Page 8: ...l of a property and is achieved by using either a surround with extended rebate or a false chimney breast of minimum 90mm internal depth A false chimney breast should be installed taking into account...

Page 9: ...possible centrally under a block joint Clear out the block work in the area and insert the lintel by saw or stitch drill and chisel Do not dry bed the lintel always bed on mortar and securely slate pi...

Page 10: ...ment IGE UP 7 Special attention must be paid to the location of studwork frames of the inner leaf and the appli ance positioned accordingly Wires and pipes that run within the wall must also be taken...

Page 11: ...loss from the room when the fire is off GAS SUPPLY When the opening is ready for installation of the fire the gas supply can be routed via knockout holes Examples are shown in the diagram in section 6...

Page 12: ...ing a suitable spanner to pull the appliance back into position to allow an even pull around the fireplace opening Visually inspect and repeat if necessary to achieve a good fit Note Surplus cable MUS...

Page 13: ...supplied with this appliance The firefront shown in these instructions may differ form the one supplied with the appliance Fit the convector hood to the firebox by engaging the two mounting hooks into...

Page 14: ...nce must not be commissioned and the manufacturer should be contacted for guidance BRIEFING THE CUSTOMER All instructions must be handed to the user for safekeeping Show the customer how to light and...

Page 15: ...n serviceable item If this needs replacement remove the two M5 securing screws and remove the complete valve Replacement must be done using original manufacturers parts Re assembly in the reverse of r...

Page 16: ...atalytic converter remove the hood and front fret then the glass panel The cat alytic converter retaining clamp is secured with 4 nuts and slip proof washers located on the inside of the firebox at th...

Page 17: ...then cuts off Check pilot has extinguished Ensure room sizing and ventilation are adequate See Section 3 1and 4 1 Loose or faulty thermocouple rectify Blocked pilot replace Dirt or lint in pilot aera...

Page 18: ...oncerned The manufacturer of this appliance considers all surfaces as working surfaces with the exception of the control knob control panel and ash pan cover This appliance is intended as a secondary...

Page 19: ...toring system ODS system The requirements of other appliances operating in the space or room must be taken into con sideration when assessing ventilation requirements this will have been carried out b...

Page 20: ...embly The hood should be lifted and pulled outwards Next remove the door by removing the 2 screws and disengaging the 2 lugs at the bottom The glass can be cleaned using a proprietory hob cleaner Test...

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