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CLEAN ENVIRONMENT

Remove all flammable materials away from

the work environment.

SERIOUS DANGER ! 1

NEVER weld in confined spaces (e.g. in a con-

tainer vehicle, a cistern or a storeroom etc.) where toxic, inflamma-

ble or explosive materials are, or have been, located or stored.

Cisterns, in particular, may still contain toxic, flammable or explosi-

ve gases and vapours years after they have been emptied.

SERIOUS DANGER! 3

NEVER use the Welder to melt frozen water

pipes.

SERIOUS DANGER ! 2

NEVER weld a cistern that contains (or has stored)

toxic, inflammable or explosive materials.

They could still contain toxic, flammable or explosive gases and

vapours years after they have been emptied. If you are obliged to

weld a cistern, ALWAYS passivate it by filling it with sand or a simi-

lar inert substance before starting any work.

WELDING ENVIRONMENT VENTILATION

Ventilate the welding environment carefully. Maintain

sufficient air-flow to avoid toxic or explosive gas accumulation.

Welding processes on certain kinds or combinations of metals can

generate toxic fumes. In the event of this happening, use air-sup-

ply respirators. BEFORE welding, read and understand the wel-

ding alloy safety provisions.

GAS TYPES

These welders use only inert (non-flammable) gases for welding

arc protection. It is important that the appropriate type of gas is

chosen for the type of welding being performed.

UNIDENTIFIED GAS CYLINDERS

NEVER use unidentified gas cylinders.

PRESSURE REGULATOR 1

NEVER connect the cylinder directly to the Welder.

Always use a pressure regulator.

PRESSURE REGULATOR 2

Check the regulator is performing its function properly.

Read the regulator instructions carefully.

PRESSURE REGULATOR 3

Never lubricate any part of the regulator.

PRESSURE REGULATOR 4

All regulators are designed for a specific type of gas.

Check the regulator is appropriate for the protective

gas to b e used.

VENTILATION

VENTILATION

Together with the previous instructions, the following pre-
cautions should be strictly observed

PROTECTIVE WELDING GASES

PROTECTIVE WELDING GASES

Together with the previous instructions, the following

precautions should be strictly observed when welding

with protective gases

WALL AND FLOOR PROTECTION

The walls and flooring surrounding the welding

environment must be shielded using non-flammable materials. This

not only reduces the risk of fire but also avoids damage to the wal-

ls and floors during welding processes.

EXTINGUISHER

Place an approved and appropriately-sized fire extinguisher in

the work environment.

Check its working order regularly (carry out scheduled inspections)

and ensure that all parties involved know how to use one.

DAMAGED GAS CYLINDERS

NEVER use damaged or faulty cylinders.

CYLINDER RELOCATION

NEVER lift a gas cylinder by holding the regulator.

GAS CYLINDERS

Do not expose gas cylinders to excessive heat sour-

ces, sparks, hot slag or flames.

GAS HOSE 1

Check the gas hose is not damaged.

GAS HOSE 2

Always keep the gas hose well away from the work

area.

ELECTRIC SHOCK

Together with the previous instructions, the following pre-
cautions should be strictly observed to reduce the risk of
electric shock

ELECTRIC SHOCK INJURY

DO NOT touch a person suffering from electric shock if

he/she is still in contact with the cables. Switch the mains power
source off immediately THEN provide assistance.

CABLE CONTACT

Do not tamper with power cables if the mains power is still

switched on. Do not touch the welding circuitry. Welding cir-

cuitry is usually low voltage, however, as a precaution, do not tou-

ch the welder electrodes.

CABLE AND PLUG PRECAUTIONS

Check the power supply cable, plug and wall-socket regularly.
This is particularly important if the equipment is relocated often.

REPAIRS

Never attempt to repair the Welder yourself. The result would
not only cause warranty cancellation but also high danger risks.

MAINTENANCE PRECAUTIONS

Always check that the electric power supply has been discon-

nected before performing any of the maintenance opera-

tions listed in this manual ( e.g. before replacing any of the fol-

lowing: worn electrodes, welding wires, the wire feeder etc.)

Never point the welding gun or the electrode towards yourself

or others.

Check no power supply cables, telephone cables or other

electrical items (e.g. computer cables, control lines etc.) are

in the vicinity of the Welder.

Check there are no telephones, televisions, computers or other

transmission devices close to the Welder.

ELECTROMAGNETIC COMPATIBILITY

Make sure that people with pace-makers are not in the imme-

diate vicinity of the Welder.
Do not use the Welder in hospitals or medical environments

(including veterinary surgeries). Make especially sure there

is no electrical medical equipment being used close to whe-

re welding is being done.

Should the Welder interfere with other apparatus, take the fol-

lowing precautionary measures:

1.

Check the Welder’s side panels are securely fastened.

2.

Shorten the power supply cables.

Place EMC filters between the Welder and the power source. (Con-

tact Fimer Technical Dept. in this respect )

EMC compatibility : CISPR 11, Group 2, Class A.

4

Summary of Contents for QUEEN 210

Page 1: ...Instructionsmanual QUEEN 210 ...

Page 2: ... MB ...

Page 3: ... MB QUEEN 210 ...

Page 4: ... COURANT DE SOUDAGE 10 TENSION NOMINALE A VIDE 11 TENSION NOMINALE D ALIMENTATION 12 COURANT NOMINAL D ALIMENTATION MAXIMUM 13 COURANT EFFECTIF D ALIMENTATION MAXIMUM 14 NORMES DE PRODUIT 15 PLAGE DE COURANT TENSION DE SOUDAGE 16 CYCLE INTERMITTENT 17 COURANT NOMINAL DE SOUDAGE 18 TENSION CONVENTIONNELLE DE CHARGE 19 ANNÉE DE PRODUCTION 1 NOMBRE DIRECCIÓN Y LOGOTIPO DEL FABRICANTE 2 MODELO 3 NÚMER...

Page 5: ...to se han realizado con una temperatura de 40 ºC FUNCIÓN FUERZA ARC Y ANTISTICKING DIÁMETROS DE LOS ELECTRODOS UTILIZABLES ITALIANO ENGLISH DEUTSCH FRANÇAIS ESPAÑOL ALTRI DATI TECNICI ALTRI DATI TECNICI ADDITIONAL TECHNICAL INFORMATION ADDITIONAL TECHNICAL INFORMATION WEITERE TECHNISCHE DATEN WEITERE TECHNISCHE DATEN AUTRES DONNEES TECHNIQUES AUTRES DONNEES TECHNIQUES OTROS DATOS TÉCNICOS OTROS DA...

Page 6: ......

Page 7: ...copy film and microfilm are reserved and reproduction is prohibited without the express written consent of Fimer S p a INDEX INDEX WARNING pag 2 3 4 1 GENERAL INFORMATION pag 5 2 DESCRIPTION OF WELDER pag 6 3 WELDING METHODS pag 8 3 1 MIG MAG WELDING pag 8 3 1 1 MANUAL MIG WELDING pag 8 3 1 2 SYNERGIC SHORT ARC MIG WELDING pag 9 3 2 MMA WELDING pag 9 4 CONNECTION TO POWER SUPPLY pag 9 5 OUTPUT CON...

Page 8: ...2 0 WARNING SYMBOLS WARNING SYMBOLS ...

Page 9: ...ver use damaged cables This applies to both the power and the welding cables DAMAGED CABLES Never remove the unit side panels If the side panels can be opened always checked they are closed tightly before starting any work HIGH VOLTAGE PROTECTION HIGH VOLTAGE PROTECTION Together with the previous instructions the following pre cautions should be strictly observed FIRE PREVENTION FIRE PREVENTION To...

Page 10: ...ce an approved and appropriately sized fire extinguisher in the work environment Check its working order regularly carry out scheduled inspections and ensure that all parties involved know how to use one DAMAGED GAS CYLINDERS NEVER use damaged or faulty cylinders CYLINDER RELOCATION NEVER lift a gas cylinder by holding the regulator GAS CYLINDERS Do not expose gas cylinders to excessive heat sour ...

Page 11: ...sulted diagrams 1 4 are grouped together on page 6 MIG welding manual 1 General information 2 Description of welder 3 Welding methods 3 1 MIG MAG Welding 3 1 1 Manual MIG welding 4 Power supply connection 5 Output connections 5 1 MIG welding connections with shielding gas 6 Welding wire installation 7 Gas cylinder and gas pressure regulator connections 8 Welding instructions 8 1 Manual MIG welding...

Page 12: ...2 3 4 5 1 10 9 8 7 6 11 14 15 18 17 13 12 Fig 1 Fig 3 Fig 2 12 16 22 26 Fig 3A Fig 4 Fig 4A Fig 4B 19 21 23 24 25 2 DESCRIPTION OF WELDER ...

Page 13: ...iding 6 selectable programmes Please refer to paras 3 1 2 and 3 1 3 6 Electronic inductance setting knob MMA inactive MIG paragraph 3 1 2 electronic inductance regulator 7 Wire speed regulator knob MMA inactive Manual MIG paragraph 3 1 1 wire speed regulator Synergic short arc MIG welding paragraph 3 1 2 fine tuning wire speed regulator 20 8 Welding current regulator in MMA and Manual MIG welding ...

Page 14: ...G Fig 1 LED 4 on To select this mode turn knob 5 Fig 1 to the MIG MAN setting While welding use the welding current regulator Fig 1 8 and the wire speed regulator Fig 1 7 as appropriate The welding current and the wire speed must be regulated according to the thickness of the workpiece Thicker workpieces require higher welding currents and faster wire speeds For best results fine tune the wire spe...

Page 15: ...l Fig 1 1 shows the current value selected While welding the following features come into effect Arc Force A temporary increase in the initial welding current to ensure the generation of an arc quickly and reliably Antisticking Stops the welding current if the operator makes a mistake causing the electrode to stick to the workpiece The electrode can be removed from its clamp without causing damagi...

Page 16: ...ions Always check the electrode packaging for instructions regarding the required polarities The welding cables are connected using fast connector plugs 6 WELDING WIRE INSTALLATION For MIG welding only Skip this chapter if you intend welding in MMA mode Install the welding wire as follows referring also to Figure 3 WARNING Before installing the welding wire always remove the gas nozzle Fig 4A and ...

Page 17: ...on to the torch WARNING When pressing the wire feeder button fig 1 10 keep the torch well away from your eyes The wire can cause serious injury WARNING The wire feed roller can trap fingers when rotating Check the state of the wire feed rollers regularly and replace them when worn non replacement can jeopardise the smooth wire feeding process 7 GAS CYLINDER AND GAS PRESSURE REGULATOR CONNECTIONS O...

Page 18: ... the diameter of the wire to be used using the knob 8 Figure 1 Step 1 Fig8 The display panel Fig 1 1 shows the value selected 2 According to the diameter of the wire set the wire speed using knob 7 of Figure 1 Step 3 Fig 8 Step 1 Current selection Convert the thickness of the workpiece in to Amperes A using the following formula 0 025mm 1A i e 3mm 125A Step 2 Wire diameter selection AMPERE Min Max...

Page 19: ... to be welded and the thickness of the workpiece Contrary to manual mode a series of predefined programmes to suit all requirements are available It should be noted however that certain parameters can be set manually More information in this respect will be provided in later sections To select this mode turn knob 5 Fig 1 to one of the SYNERGIC settings Proceed as follows for synergic MIG welding 1...

Page 20: ...wing features come into effect Arc Force Whenever the arc tends to drop the microprocessor automatically increases the welding current in order to maintain and stabilise the arc Hot Start The arc is generated touching the electrode to the workpiece To ensure the arc is generated efficiently the microprocessor increases the welding current for app one second guaranteeing fast safe arc generation An...

Page 21: ...re liner replacement please follow carefully this instructions Gun side remove the gas nozzle A Unscrew the wire liner tip B Connector side C unscrew the terminal nut D E and grab the end of wire liner using a pliers and start to extract the wire liner F Complete the liner substitution rescrewing the covering nozzle A Figure 9 wire liner replacement Complete the extraction of the wire liner G Inse...

Page 22: ...d gas hose Lack of shielding gas caused by build up in gas nozzle Torch angle or torch workpie ce gap incorrect Gas shortage Damp workpieces Clean away build up The air gap between the torch and the workpiece must be 5 10 mm Ensure 60 torch angle Increase gas flow Dry workpieces with hot air gun or suchlike Unit overheated and thermal pro tection device has set in Welder cuts out after prolonged u...

Page 23: ...17 ...

Page 24: ...Cod 910 100 310GB REV01 ...

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