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3. 

According  to  the  kind  of  material,

regulate the electronic inductance (Fig.

1 –6). (Step 4, Fig8) 

4. 

Connect  the  earth  clamp  to  the

workpiece. 

5.

Start to weld maintaining

an arc length of between 5 to 10 mm. 

6.

Regulate the wire speed (Knob Fig. 1

– 7).For best results regulate the speed

(Knob  9)  until  a  loud,  regular  sizzling

sound is heard (similar to that of frying

bacon).

Always perform a trial run using a metal

sheet  that  is  free  of  grease,  rust  or

paint.  

For  best  results  heed  the  following

advice:  

1.

Keep the torch at a 45° angle to the

workpiece.    Keep  the  gas  nozzle

(Fig.4A)  app.  6  mm  away  from  the

workpiece.  

2. 

Move the torch smoothly.   

3.  

Weld using small zigzag movements

so as to be able to regulate the size of

the weld as desired. 

4. 

Do not weld in windy surroundings.  

Draughts can disperse the gas from the

welding  pool  causing  porous  welding

results.   

5. 

Ensure  the  wire  is  clean:

never use rusty welding wire.  

6. 

Keep the torch cable straight.  

7. 

Clean  the  wire-feed  guide  with

compressed air when changing spools. 

8. 

Remove dust from the air intake grills

regularly, 

using 

low-pressure

compressed 

air.

Always point the jet of air outwards to

avoid dirt being forced into the unit.    

8.2 SYNERGIC MIG WELDING

In  synergic  MIG  welding  (with  gas)

mode  the  welder  tunes  itself

automatically to suit the type of material

to be welded and the thickness of the

workpiece.   Contrary to manual mode,

a  series  of  predefined  programmes  to

suit all requirements are available.

It should be noted, however, that certain

parameters can be set manually. More

information  in  this  respect  will  be

provided in later sections. 

To select this mode, turn knob 5 (Fig.1)

to one of the SYNERGIC settings.

Proceed as follows for synergic MIG

welding:  1-

Select one of the following

programmes  according  to  the  type  of

material to be welded (Selector knob 7,

Fig1) 

• Al-Mg 0.8:  

The permissible thickness

range is 0.8 to 4 mm. 

•  Al-Mg  5  1.0:

The  permissible

thickness range is 0.9 mm to 5 mm. 

•  Al-Si  12  1.0:

The  permissibile

thickness  range  is  0.8mm  to  5  mm

(Spool Gun welding is recommended for

this type of wire).

• 

SS  0.8:

ideal  for  welding  stainless

steel (Ni-Cr) 0.8mm in diameter.   

The permissible thickness range is 0.8

mm to 5 mm. 

SG2 0.8:

ideal for welding SG2 or SG3

materials 

0.8mm 

in 

diameter.

The permissible thickness range is 0.8

mm to 3.2 mm.

• Cu-Si 3 0.8: 

Ideal for Cu-Si3 having a

diameter of 0.8 mm. Such materials can

be  braze  welded,  particularly  zinc-

plates  iron  sheets  to  be  used  by  car

manufacturers

The permissible thickness range is 0.8

to 4 mm. 

2-

Select the workpiece thickness using

Knob 2 of Figure 8. The display panel

(Fig.  1  –  1)  will  display  the  selected

thickness parameter (in mm) for a few

seconds. 

3- 

Turn  knobs  6  and  7  to  a  mid-way

position.

4- 

Connect  the  earth  clamp  to  the

workpiece.

5- 

Start  to  weld  maintaining  an  arc

length of between 5 to 10 mm.  

A high-quality result is usually achieved

Summary of Contents for QUEEN 210

Page 1: ...Instructionsmanual QUEEN 210 ...

Page 2: ... MB ...

Page 3: ... MB QUEEN 210 ...

Page 4: ... COURANT DE SOUDAGE 10 TENSION NOMINALE A VIDE 11 TENSION NOMINALE D ALIMENTATION 12 COURANT NOMINAL D ALIMENTATION MAXIMUM 13 COURANT EFFECTIF D ALIMENTATION MAXIMUM 14 NORMES DE PRODUIT 15 PLAGE DE COURANT TENSION DE SOUDAGE 16 CYCLE INTERMITTENT 17 COURANT NOMINAL DE SOUDAGE 18 TENSION CONVENTIONNELLE DE CHARGE 19 ANNÉE DE PRODUCTION 1 NOMBRE DIRECCIÓN Y LOGOTIPO DEL FABRICANTE 2 MODELO 3 NÚMER...

Page 5: ...to se han realizado con una temperatura de 40 ºC FUNCIÓN FUERZA ARC Y ANTISTICKING DIÁMETROS DE LOS ELECTRODOS UTILIZABLES ITALIANO ENGLISH DEUTSCH FRANÇAIS ESPAÑOL ALTRI DATI TECNICI ALTRI DATI TECNICI ADDITIONAL TECHNICAL INFORMATION ADDITIONAL TECHNICAL INFORMATION WEITERE TECHNISCHE DATEN WEITERE TECHNISCHE DATEN AUTRES DONNEES TECHNIQUES AUTRES DONNEES TECHNIQUES OTROS DATOS TÉCNICOS OTROS DA...

Page 6: ......

Page 7: ...copy film and microfilm are reserved and reproduction is prohibited without the express written consent of Fimer S p a INDEX INDEX WARNING pag 2 3 4 1 GENERAL INFORMATION pag 5 2 DESCRIPTION OF WELDER pag 6 3 WELDING METHODS pag 8 3 1 MIG MAG WELDING pag 8 3 1 1 MANUAL MIG WELDING pag 8 3 1 2 SYNERGIC SHORT ARC MIG WELDING pag 9 3 2 MMA WELDING pag 9 4 CONNECTION TO POWER SUPPLY pag 9 5 OUTPUT CON...

Page 8: ...2 0 WARNING SYMBOLS WARNING SYMBOLS ...

Page 9: ...ver use damaged cables This applies to both the power and the welding cables DAMAGED CABLES Never remove the unit side panels If the side panels can be opened always checked they are closed tightly before starting any work HIGH VOLTAGE PROTECTION HIGH VOLTAGE PROTECTION Together with the previous instructions the following pre cautions should be strictly observed FIRE PREVENTION FIRE PREVENTION To...

Page 10: ...ce an approved and appropriately sized fire extinguisher in the work environment Check its working order regularly carry out scheduled inspections and ensure that all parties involved know how to use one DAMAGED GAS CYLINDERS NEVER use damaged or faulty cylinders CYLINDER RELOCATION NEVER lift a gas cylinder by holding the regulator GAS CYLINDERS Do not expose gas cylinders to excessive heat sour ...

Page 11: ...sulted diagrams 1 4 are grouped together on page 6 MIG welding manual 1 General information 2 Description of welder 3 Welding methods 3 1 MIG MAG Welding 3 1 1 Manual MIG welding 4 Power supply connection 5 Output connections 5 1 MIG welding connections with shielding gas 6 Welding wire installation 7 Gas cylinder and gas pressure regulator connections 8 Welding instructions 8 1 Manual MIG welding...

Page 12: ...2 3 4 5 1 10 9 8 7 6 11 14 15 18 17 13 12 Fig 1 Fig 3 Fig 2 12 16 22 26 Fig 3A Fig 4 Fig 4A Fig 4B 19 21 23 24 25 2 DESCRIPTION OF WELDER ...

Page 13: ...iding 6 selectable programmes Please refer to paras 3 1 2 and 3 1 3 6 Electronic inductance setting knob MMA inactive MIG paragraph 3 1 2 electronic inductance regulator 7 Wire speed regulator knob MMA inactive Manual MIG paragraph 3 1 1 wire speed regulator Synergic short arc MIG welding paragraph 3 1 2 fine tuning wire speed regulator 20 8 Welding current regulator in MMA and Manual MIG welding ...

Page 14: ...G Fig 1 LED 4 on To select this mode turn knob 5 Fig 1 to the MIG MAN setting While welding use the welding current regulator Fig 1 8 and the wire speed regulator Fig 1 7 as appropriate The welding current and the wire speed must be regulated according to the thickness of the workpiece Thicker workpieces require higher welding currents and faster wire speeds For best results fine tune the wire spe...

Page 15: ...l Fig 1 1 shows the current value selected While welding the following features come into effect Arc Force A temporary increase in the initial welding current to ensure the generation of an arc quickly and reliably Antisticking Stops the welding current if the operator makes a mistake causing the electrode to stick to the workpiece The electrode can be removed from its clamp without causing damagi...

Page 16: ...ions Always check the electrode packaging for instructions regarding the required polarities The welding cables are connected using fast connector plugs 6 WELDING WIRE INSTALLATION For MIG welding only Skip this chapter if you intend welding in MMA mode Install the welding wire as follows referring also to Figure 3 WARNING Before installing the welding wire always remove the gas nozzle Fig 4A and ...

Page 17: ...on to the torch WARNING When pressing the wire feeder button fig 1 10 keep the torch well away from your eyes The wire can cause serious injury WARNING The wire feed roller can trap fingers when rotating Check the state of the wire feed rollers regularly and replace them when worn non replacement can jeopardise the smooth wire feeding process 7 GAS CYLINDER AND GAS PRESSURE REGULATOR CONNECTIONS O...

Page 18: ... the diameter of the wire to be used using the knob 8 Figure 1 Step 1 Fig8 The display panel Fig 1 1 shows the value selected 2 According to the diameter of the wire set the wire speed using knob 7 of Figure 1 Step 3 Fig 8 Step 1 Current selection Convert the thickness of the workpiece in to Amperes A using the following formula 0 025mm 1A i e 3mm 125A Step 2 Wire diameter selection AMPERE Min Max...

Page 19: ... to be welded and the thickness of the workpiece Contrary to manual mode a series of predefined programmes to suit all requirements are available It should be noted however that certain parameters can be set manually More information in this respect will be provided in later sections To select this mode turn knob 5 Fig 1 to one of the SYNERGIC settings Proceed as follows for synergic MIG welding 1...

Page 20: ...wing features come into effect Arc Force Whenever the arc tends to drop the microprocessor automatically increases the welding current in order to maintain and stabilise the arc Hot Start The arc is generated touching the electrode to the workpiece To ensure the arc is generated efficiently the microprocessor increases the welding current for app one second guaranteeing fast safe arc generation An...

Page 21: ...re liner replacement please follow carefully this instructions Gun side remove the gas nozzle A Unscrew the wire liner tip B Connector side C unscrew the terminal nut D E and grab the end of wire liner using a pliers and start to extract the wire liner F Complete the liner substitution rescrewing the covering nozzle A Figure 9 wire liner replacement Complete the extraction of the wire liner G Inse...

Page 22: ...d gas hose Lack of shielding gas caused by build up in gas nozzle Torch angle or torch workpie ce gap incorrect Gas shortage Damp workpieces Clean away build up The air gap between the torch and the workpiece must be 5 10 mm Ensure 60 torch angle Increase gas flow Dry workpieces with hot air gun or suchlike Unit overheated and thermal pro tection device has set in Welder cuts out after prolonged u...

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Page 24: ...Cod 910 100 310GB REV01 ...

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