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Festo IIFB9-02 Series, Manual

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Festo IIFB9-02 Series Manual Download Page 44

Connecting the sub-base 

The screw connectors or silencers should be
fitted with the appropriate seals as indicated in
the table below. The hoses should then be fitted
into place.

Pilot exhaust

84

5 or 3

1

3 or 5

82

Exhaust

Exhaust

Exhaust

Pilot exhaust

Fig. 4/4:  Assignment of sub-base connections

Common lines

Connection code

(ISO 5599)

Size of connection

(ISO 228)

Connection

Compressed air

1

G 

1

⁄

2

 (G

3

⁄

8

)

Screw connector

Exhaust

5/3
3/5

G 

1

⁄

2

 (G

3

⁄

8

)

Screw connector 
(with common 
exhaust)
or
silencer

Pilot exhaust

82

G 

1

⁄

8

 (G

1

⁄

8

)

84

VIFB9 - 02              4. Installation

9609

4-7

Summary of Contents for IIFB9-02 Series

Page 1: ......

Page 2: ...copying distribution and utilization of this document as well as the communication of its contents to others without expressed authoriza tion is prohibited Offenders will be held liable for the payme...

Page 3: ...Order no 151767 Title MANUAL Designation P BE VIFB9 02 GB VIFB9 02 II 9609...

Page 4: ...4 16 Kapitel 5 COMMISSIONING 5 1 5 1 COMMISSIONING 5 3 5 2 SIEMENS 5 5 5 3 GENERAL DP MASTER 5 36 Kapitel 6 DIAGNOSTICS AND ERROR TREATMENT 6 1 6 1 SUMMARY OF DIAGNOSTIC POSSIBILITIES 6 6 6 2 LED DIS...

Page 5: ...VIFB9 02 IV 9609...

Page 6: ...1 USER INSTRUCTIONS VIFB9 02 1 User instructions 9609 1 1...

Page 7: ...Contents IMPORTANT USER INSTRUCTIONS 1 3 VIFB9 02 1 User instructions 1 2 9609...

Page 8: ...nction is made between the following in structions WARNING This means that personal injury or damage to property may occur if these instructions are not observed CAUTION This means that damage to prop...

Page 9: ...master files and type files Explanations can be found on the file Readme Product Design Field bus connection Valve size Number of valve locations Valve terminal type 02 VIFB 02 PROFIBUS DP Siemens Si...

Page 10: ...ion with a Siemens SIMATIC S5 both the SINEC L2 DP and the PROFIBUS DP protocols can be used in conjunction with other PLCs PCs industrial PCs the PROFIBUS DP protocol must be set In this manual the p...

Page 11: ...VIFB9 02 1 User instructions 1 6 9609...

Page 12: ...2 SYSTEM STRUCTURE VIFB9 02 2 System structure 9609 2 1...

Page 13: ...Contents SYSTEM STRUCTURE 2 3 Valve terminal 2 3 Valve sensor terminal 2 4 Valve terminal valve sensor terminal in the control system 2 5 VIFB9 02 2 System structure 2 2 9609...

Page 14: ...process The valve terminal with field bus connection of fers the following advantages decentralized preprocessing relieves the controller PLC less wiring due to two core cables clarity in system stru...

Page 15: ...e solenoid valves etc are fitted onto a sub base and have already been tested two sensors per valve can be con nected on site Valve sensor terminals with from 4 14 valves are available for the automat...

Page 16: ...sents an excerpt of available master modules for the PROFIBUS DP Controller manufacturer Controller PLC Field bus module Filed bus Siemens SIMATIC S5 series S7 series various SINEC L2 DP Bosch CL300 4...

Page 17: ...mation systems Further field bus slaves ET 200U Industrial PC controller Simatic S5 Bosch and others Field bus DP Siemens DP Standard Valve terminal type 02 Valve sensor terminal type 02 VIFB9 02 2 Sy...

Page 18: ...or terminals and the proces sor modules in the controller The field bus slaves are connected via the PROFIBUS DP interface on the module Up to 31 field bus slaves can be connected to the in terface wi...

Page 19: ...con trols the actuators which are connected The valve terminal is supplied with current via an ex ternal power unit AC 230V DC 24V The valve sensor terminal as a decentral input output module functio...

Page 20: ...3 TECHNICAL DESCRIPTION VIFB9 02 3 Technical description 9609 3 1...

Page 21: ...sensor terminal 3 5 Function 3 8 Notes on function summary 3 9 Technical specifications 3 10 General 3 10 Electronic components 3 11 Field bus 3 13 Pneumatic components 3 14 Sub base 3 14 Technical sp...

Page 22: ...valve terminal Figure Components 1 Field bus node 2 Valve terminal basic unit consisting of Valve coupling unit upper part Sub base lower part 3 Valve locations for Double solenoid valves or Solenoid...

Page 23: ...nscription field 2 Green LED 3 Red LED 4 Operating voltage connection 5 Field bus interface 6 Type plate 7 Valve location inscription field per valve solenoid coil 8 Yellow LED per valve solenoid coil...

Page 24: ...l Figure Components 1 Field bus node 2 Valve sensor terminal basic unit consisting of Valve sensor coupling unit upper part Sub base lower part 3 Valve locations for Double solenoid valves or Solenoid...

Page 25: ...9 Connections for inputs e g sensors 10 Inscription field for inputs additional outputs per connection 11 Yellow or green LED per additional input output 12 Yellow LED per valve solenoid coil 13 Valv...

Page 26: ...ield bus node and contains the following specifi cations Type designation of basic unit here valve sensor terminal Part number Max operating pressure in bar and psi Permitted operating voltage IIFG 02...

Page 27: ...rminal functions as field bus slave The field bus module transmits cyclic telegrams to the valve terminal valve sen sor terminal This receives and processes the data transmitted and sends a reply tele...

Page 28: ...node and transmits the pulses further to the valves The operating voltage connection and a decoder are situated on the valve sensor coup ling unit of the valve sensor terminal The decoder decodes the...

Page 29: ...325 5 x 288 x 141 mm 289 5 x 275 4 x 139 5 mm 391 5 x 288 x 141 mm 343 5 x 275 4 x 139 5 mm 457 5 x 288 x 141 mm 397 5 x 275 4 x 139 5 mm 501 x 288 x 141 mm 429 x 275 4 x 139 5 mm 567 x 288 x 141 mm...

Page 30: ...f inputs P W 0 2 A I inputs 24 V Power failure bridging time min 20 ms Operating voltage Outputs Pin 2 operating voltage connection Rated value protected against incorrect polarity Tolerance Residual...

Page 31: ...x 10 W on account of PTC resistor characteristics max 1 A max 1 s Inputs valve sensor terminal Logic level ON OFF Voltage range Current consumption at 24 V current from sensor to input Response delay...

Page 32: ...mens Sinec L2 DP PROFIBUS DP Baud rate 9 6 kBaud 19 2 kBaud 93 75 kBaud 187 5 kBaud 500 kBaud 1500 kBaud Cable length depending on baud rate and cable up to 23 8 km Cable type depending on cable lengt...

Page 33: ...ve Spool valve 40 m 40 m Pressure Operating pressure range Rated pressure Highest pressure at 1 2 bar 10 bar 29 psi 145 psi 6 bar 10 bar Fastening Type Mounting 4 through holes From the front with 4 h...

Page 34: ...Please unfold for page 3 16 Please unfold for page 3 16 VIFB9 02 3 Technical description 9609 3 15...

Page 35: ...M4x50 MVH 5 1 4 L B VI 1 4 Spool valve bilaterally operated 5 2 way Soft piston in sleeve with pressure relief slots Outlet slots are overrun without Service life lubrication can contain PWIS M4x55 MV...

Page 36: ...1 4 3 10 bar G1 4 10 mm Q 1600 CV 1 63 33 ms 40 ms 1 8 G1 8 8 mm Q 1000 CV 1 02 30 ms 100 ms 1 4 0 9 10 bar 3 10 bar 3 10 bar G1 4 10 mm Q 1600 CV 1 63 33 ms 40 ms 1 8 G1 8 8 mm Q 1000 CV 1 02 30 ms 1...

Page 37: ...Please unfold for page 3 17 Please unfold for page 3 17 VIFB9 02 3 Technical description 3 18 9609...

Page 38: ...4 INSTALLATION VIFB9 02 4 Installation 9609 4 1...

Page 39: ...node 4 17 Configuring the valve terminal valve sensor terminal 4 18 Setting the station number and operating mode 4 19 Address selector switch 4 20 Summary of possible station addresses station numbe...

Page 40: ...ft and or right of the sub base for fitting the tubing and if necessary the silencers There are 4 through holes on the left and right hand edges of the sub base for fastening the valve terminal valve...

Page 41: ...ened in diagonally opposite sequence 6 8 mm L2 L1 Fig 4 2 Fitting the valve valve sensor terminal Valve terminal valve sensor terminal Distance between holes mm L1 L2 VIFB IIFB 02 1 4 1 8 4 VIFB IIFB...

Page 42: ...encer If elbow connectors or multiple distributors are used the air flow will usually be reduced General Connecting 1 Push the hose as far as it will go into or over the screw connection 2 Pull the lo...

Page 43: ...ing cases when the valve terminal valve sensor terminal has more than 10 valves rated supply pres sure 6 bar with large volume actuators The connections should be made in accordance with the table bel...

Page 44: ...Pilot exhaust 84 5 or 3 1 3 or 5 82 Exhaust Exhaust Exhaust Pilot exhaust Fig 4 4 Assignment of sub base connections Common lines Connection code ISO 5599 Size of connection ISO 228 Connection Compre...

Page 45: ...2 and 4 should be of aluminium Remove the lupolen plugs and fit the screw con nectors with the appropriate seals as indicated in the following tables Fig 4 5 Pin assignment of solenoid valve Fig 4 6 P...

Page 46: ...S B VI MVH 5 1 8 L S B VI Line Connection code ISO 5599 Size ISO 228 Connection Work air 2 4 G 1 4 G1 8 Screw connector or multiple distributor Auxiliary pilot air 14 G 1 8 G1 8 Only with S valves Pne...

Page 47: ...pilot air Only S valve 12 14 2 4 12 Fig 4 6 Assignment of double solenoid valve and solenoid mid position valve Line Connection code ISO 5599 Size of connection ISO 228 Connection Work air 2 4 G 1 4...

Page 48: ...unction and effectiveness of the valve or the valve cylinder combination By operating the manual override the user can switch the valve without an electric signal Only the compressed air supply needs...

Page 49: ...ory After operation the manual override is reset by spring force Manual override with stop Conversion of manual override necessary Two versions a see above b manual override can be in fixed state when...

Page 50: ...erating the manual override Reaction of valve or of processor Press the plunger of manual override as far as it will go The valve or the processor switches Hold the plunger of manual override pressed...

Page 51: ...rt screwdriver in groove of plunger Press plunger as far as it will go and turn it to the right The valve or processor switches Remove screwdriver remains switched Insert screwdriver in the groove of...

Page 52: ...e it can be locked Operating status of pneumatic system Valve position Error treatment after switching off compressed air supply Air comes out of common line connections of work line connections Basic...

Page 53: ...ssed air supply 2 Opening the field bus node Configuring the valve terminal valve sensor terminal Address selector switch Setting the station number DIL switch Setting the station number protocol and...

Page 54: ...nection and display elements are to be found on the cover of the field bus node Opening Unscrew the 4 Philips screws in the cover and remove the cover Closing Replace the cover on the field bus node a...

Page 55: ...the cable termination network board 2 contains an LED and switches for setting the configuration 1 2 3 4 1 2 Red LED Operating mode Address selector switch station number Board 1 Green LED Screening...

Page 56: ...comprises 4 switch elements These are numbered from 1 4 The position ON is marked AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA 3 AA AA 1 1 3 1 2 3 4 1 2 3 4 O N O N A A DIL switc...

Page 57: ...um ber set Possible station numbers PLEASE NOTE The station numbers DP slave addresses of the valve terminals cannot be modified by the DP master The valve terminals can only be addressed by the stati...

Page 58: ...umbers may be as signed only once per field bus module PROFIBUS DP interface Recommendation Assign the station numbers in ascending order and adapt them to the machine structure of the system Permitte...

Page 59: ...ector switch or DIL switch 1 to the units or tens or hundreds figure of the desired address Example HUNDREDS Station number set 05 Station number set 121 Example 1 Example 2 Fig 4 17 Examples of set s...

Page 60: ...5 165 Ohm 3 20 MHz Capacitance per unit length 30 pF Loop resistance 110 Ohm km Core diameter 0 64 mm Core cross section 0 34 mm 2 Baud rate Field bus length max 9 6 kB 1200 m 19 2 kB 1200 m 93 75 kB...

Page 61: ...lve sensor terminal Unscrew the housing part of the socket Now remove the connec tion part of the socket from the plug Sensor plug for electrical inputs outputs Unscrew the centre knurled nut Bus cabl...

Page 62: ...looped around inside the socket 7 Close the plug socket as follows Power supply socket Press with the thumb from the front onto the socket and tighten the housing Sensor plug bus cable socket Tighten...

Page 63: ...on re sistance is required in order that the operating voltages can be reliably separated The connection for the operating voltage is on the left hand edge of the base unit of the valve terminal valve...

Page 64: ...tion operating voltage of the out puts outside the tolerance range The 24 V operating voltage of the outputs should be tested whilst the system is operating Please ensure that the operating voltage of...

Page 65: ...ng voltage connection A suitable 24 V supply should be connected via the mains connection socket see Chapter 3 Technical specifications See also the example of connection in Fig 4 21 24 V supply outpu...

Page 66: ...puts via EMERGENCY STOP see diagramm It is terefore possible to switch off the valves in an emergengy The electronic components con tinue to operate and can display the error status and react accordin...

Page 67: ...sumption of electronic components field bus node and inputs sensors max 4 A Current consumption of outputs pin 2 24 V 10 Number of valve coils simultaneously supplied with current _____ x0 120 A Numbe...

Page 68: ...ontinuing cable The signal cables of both plugs are connected together This enables the field bus cable to be looped through to further field bus slaves Recommendation We recommend that the top connec...

Page 69: ...CAUTION Please observe the polarity when the field bus cables are connected The following diagram shows the pin assignment of the field bus interface The field bus cables should be connected to the pi...

Page 70: ...mens IM 308 B Valve terminal pin assign ment View Pin 1 2 3 4 5 6 7 8 9 Signal Shield M24V RxD TxD P CNTR P DGND VP P24V RxD TxD N CNTR N Designation Shield earthing earth 24 V output volt Receive sen...

Page 71: ...de This can be switched on with the DIL switch as follows PLEASE NOTE The unused field bus plug must be fitted with a protective cap in accordance with Protection class IP65 A A A AAA AAA AAA AAA AAA...

Page 72: ...Cable termination network 5V 390 220 390 0V RxD TxD P RxD TxD N DIL switch in node Fig 4 27 Circuit diagram of cable termination VIFB9 02 4 Installation 9609 4 35...

Page 73: ...d O0 01 on the valve sensor coupling unit of the valve sensor terminal These outputs are transis tor outputs with positive logic PNP outputs PNP outputs 0 5A 24V O0 01 O0 00 Fig 4 28 Additional output...

Page 74: ...Connection assignment of additional outputs Fig 4 29 Connection assignment of additional outputs free 3 0 V O0 01 free free 2 1 4 3 free 0 V O0 00 O0 01 O0 00 2 1 4 VIFB9 02 4 Installation 9609 4 37...

Page 75: ...There are two further inputs above the field bus node The inputs have positive logic PNP inputs PNP inputs I0 02 I0 03 I0 04 I0 05 I0 06 I0 07 I0 08 I0 09 Common fuse for operating voltage supply to s...

Page 76: ...w Bridge between pin 4 2 socket upper row and Pin 2 socket lower row Advantage Two inputs on lower socket here I0 00 and I0 01 Thereby fewer cables connection to changeover switch or converter possibl...

Page 77: ...he relevant valve should be used clearer overview of the system Examples Valve cylinder combination with interrogation of limit switches by means of sensors Example 1 Connecting two sensors with two p...

Page 78: ...le Pin 1 2 4 3 Sensors 1 and 2 S S 2 1 Input plug socket 2 fold distributor Must remain unused Fig 4 33 Example 2 Connection of sensors with one socket Sensor 1 Pin 1 24 V Pin 3 0 V Pin 4 I0 08 Sensor...

Page 79: ...VIFB9 02 4 Installation 4 42 9609...

Page 80: ...5 COMMISSIONING VIFB9 02 5 Commissioning 9609 5 1...

Page 81: ...th STEP 7 V2 x or NCM S7 PROFIBUS V2 x 5 21 Configuration with STEP 7 V2 x or NCM S7 PROFIBUS V2 x 5 23 Configuration with NCM S7 L2 V1 1 5 28 Addressing the inputs and outputs 5 29 Valve terminal 5 2...

Page 82: ...st for the con nected field bus slaves On the basis of this list you can make a comparison between the actual and nominal configurations in order to eliminate connection errors access the specificatio...

Page 83: ...connected slaves is switched on either simul taneously or in the correct sequence Please observe the following points regarding switching on the power supply Common supply If the control system and th...

Page 84: ...this chapter you must use your configuration pro gram correctly The valve terminal valve sensor terminal with node FB9 supports two protocols DP Siemens and DP standard These two protocol variants ar...

Page 85: ...ystem used S5 S7 Examples COM ET200 DOS version COM ET200 Windows version SINEC NCM S7 PROFIBUS STEP 7 V2X SINEC NCM The configuration programs are subject to modifi cations which may not already have...

Page 86: ...ny limitations in the number of digi tal inputs outputs e g CPU 941 max 512 The station number set does not correspond to the configured periphery address When configuring the outputs e g 8DO 8DO 8DO...

Page 87: ...n programs Please refer to the ap propriate manuals for details PLEASE NOTE Some software packages no longer contain any profile selection e g STEP 7 V2 1 In this case always use the DP standard proto...

Page 88: ...REEZE and SYNC The I O processing commands FREEZE and SYNC are not supported by the valve terminal In conjunction with the valve terminal valve sen sor terminal the commands FREEZE and SYNC produce er...

Page 89: ...protocol setting see chapter 4 3 The station selection is different in the individual configuration programs Type files and device master files GSD are available for the station selection PLEASE NOTE...

Page 90: ...al type files are stored in the same directory as your configuration program COM ET200 The type files can be found in the following directory on the diskette supplied A SIEMENS COMET200 TYPE 02 GB fil...

Page 91: ...The mask CONFIGURE must be accessed The diagram below shows the entries for a typi cal valve sensor terminal configuration Entry for station number 3 124 Recommended entry P Selection of station type...

Page 92: ...as cending order without gaps No field may be unused Inputs must be entered before outputs Example 1 Valve sensor terminal with 10 valve locations Configuration 8DI 8DI 8DI 8DI 8DO 8DO 8DO The 2 statu...

Page 93: ...DP standard Use the help mask DP identifier for entering the sum identifiers This mask can be accessed with F7 HELP Select the format Byte for the inputs and outputs The format Word is not permitted...

Page 94: ...ensor terminal type files are in the directory COMWIN20 TYPDAT5X of your PC programmer The type files can be found in the following di rectory on the diskette supplied A SIEMENS COMWIN20 TYPE 02 GB Fi...

Page 95: ...ry A SIEMENS COMWIN20 TYPE 02 BMP File FE TYP2N 200 and FE TYP2S 200 The icon appears if the icon files are in the fol lowing directory on your programmer PC COMWIN20 BITMAPS PLEASE NOTE Update the sl...

Page 96: ...must be pro cessed bus profile baud rate The station type must be selected The slave station number must be assigned The mask CONFIGURE must be accessed The diagram below shows the entries for a typi...

Page 97: ...nding order without gaps no field may be left unused Always enter inputs before outputs Example 1 Valve sensor terminal with 10 valve locations Configuration 8DI 8DI 8DI 8DO 8DO 8DO The 2 status bits...

Page 98: ...r sum identifiers can also be entered in the window Identifier Type Select inputs or output PLEASE NOTE The I O types Input output Empty slot etc are not permitted Length Enter 1 for 8 inputs or 8 out...

Page 99: ...for inputs 0 0 0 7 2 DP identifier 8DI for inputs 0 8 0 15 3 DP identifier 8DI for inputs 1 0 1 5 2 status bits 4 DP identifier 8DO for two additional outputs and coils 1 6 5 DP identifier 8DO for coi...

Page 100: ...minals with the setting DP standard can be con figured with STEP 7 DIL switch 3 in position OFF The configuration of DP slaves e g Festo valve terminals valve sensor terminals is similar to a large ex...

Page 101: ...e type file can be found on the enclosed dis kette in the file A SIEMENS COMWIN20 TYPE 02 GB File FEFB092E 200 The directory can be found in STEP_V2 and S7DATA PLEASE NOTE Update the hardware catalogu...

Page 102: ...processed Menu sequence Process Object characteristics SINEC L2 The master system must be opened in the rack Either CPU with integrated DP interface or CP processor Menu sequence Process Master system...

Page 103: ...ry FESTO type 02 to the next free L2 address in your L2 DP network Mask not shown Mask Characteristics SINEC L2 node Enter the station number set on the valve terminal as L2 address Open the inserted...

Page 104: ...Shift the contents of the directory standard module into the first free loca tion PLEASE NOTE Assign the locations in ascending order with out gaps VIFB9 02 5 Commissioning 9609 5 25...

Page 105: ...n I O type Select Input or Output PLEASE NOTE Output or Empty slot are not permitted as I O types Address Enter the desired periphery address STEP 7 or the address offset NCM S7 Fig 5 7 Configuration...

Page 106: ...puts or outputs in bytes sum identifier PLEASE NOTE Add the 2 status bits to the number of inputs Unit Select Byte for inputs or outputs Word is not permitted This completes the configuration address...

Page 107: ...PROFIBUS Configuration is made via the device master file GSD The device master file can be found on the en closed diskette in the directory A SIEMENS NCM S7 V11 GB File S02FB09E GSD For further infor...

Page 108: ...nding on the size of the valve terminal Valve locations Each valve location has two outputs The desig nation of these outputs is noted on the valve ter minal and is composed as follows Designation for...

Page 109: ...uts of the valve locations Nr 0 Nr 1 Nr 2 Nr 3 Nr 4 Nr 5 Nr 6 Nr 7 Nr 8 Nr 9 Fig 5 9 Outputs of the valve locations Valve location no Valve type Output Bit contents Remarks 2 unilaterally operated O0...

Page 110: ...ts and additional outputs Each valve location has two inputs and two out puts Two additional inputs and two additional outputs are arranged above the field bus node The designation of the inputs and o...

Page 111: ...04 0 00 0 01 0 03 0 11 0 05 0 07 0 09 0 13 0 15 1 01 1 03 1 05 0 01 0 00 Inputs above the valve locations I0 02 I1 05 Additional inputs above the field bus node I0 00 and I0 01 Outputs of valve locati...

Page 112: ...and reading inputs Valve location no Valve type Designation Bit contents Remarks 2 unilaterally operated O0 06 O0 07 1 X Valve solenoid coil active Output is not evaluated Bit contents without meanin...

Page 113: ...21 DQ address 50 Configuration 8DQ 8DQ 8DQ 1 03 0 01 0 03 0 05 0 07 0 09 0 11 0 13 0 15 1 01 0 00 0 02 0 04 0 06 0 08 0 10 0 12 0 14 1 00 1 02 BUS Fig 5 15 Example 1 Addressing a valve terminal with 1...

Page 114: ...12 0 15 0 08 0 10 1 00 1 03 1 02 1 05 1 01 1 02 0 06 1 00 0 12 0 10 0 14 0 03 0 04 1 04 0 02 BUS 0 08 0 06 0 04 0 13 0 14 0 11 0 03 0 05 0 07 0 09 0 11 0 13 0 15 1 03 1 01 Fig 5 16 Example 2 Addressi...

Page 115: ...or industrial PC with a PROFIBUS DP module as per EN 50170 DIN 19245 Status bits The valve terminal valve sensor terminal always makes 2 status bits inputs available for diag nostic purposes PLEASE N...

Page 116: ...lve sensor terminal sup ports the following variants in module consist ency over the complete length of the valve termi nal valve sensor terminal over the selected format byte word Sequence of configu...

Page 117: ...m the following functions in the se quence shown 1 Send a parametrizing telegram 2 Send a configuration telegram 3 Fetch diagnostic information 4 Start useful cyclic data transmission The structure an...

Page 118: ...e terminal valve sensor terminal 6 Unlock_Req Bit 7 Bit 6 Explanation 7 Lock_Req 0 0 min TSDR valve terminal valve sensor terminal parameter may be overwritten 0 1 Valve terminal valve sensor terminal...

Page 119: ...r Explanation Transfer the Ident number FB09H of the valve terminal parametrizing telegrams to the valve terminal are only accepted when the transferred and the programmed Ident numbers are identical...

Page 120: ...e for every n x 8 inputs and an identifier byte for every n x 8 outputs or an identifier byte for the sum of the inputs and the sum of the outputs 7 6 5 4 3 2 1 0 Bit Bit Length of data 00 1 byte word...

Page 121: ...ion The diagnostic data are requested from the valve terminal with the function Slave_Diag The description of this function is to be found in Chapter 6 section Diagnosis via PROFI BUS DP Number of I O...

Page 122: ...ve terminall valve sensor terminal expects the output information for the valves and the elec trical outputs The input information the status bits are sent as reply telegram to the master Parameter su...

Page 123: ...O1 01 O1 03 I0 03 I0 05 I0 07 I0 11 I0 13 I0 15 I1 01 I1 03 I0 09 I0 01 O20 4 O20 6 O21 2 O21 4 O21 6 O22 0 O22 2 O21 0 O0 02 O0 04 O0 06 O0 10 O0 12 O0 14 O1 00 O1 02 O0 08 O1 04 O0 00 O0 00 I1 04 I...

Page 124: ...P Data_Exchange Yes NIL RD_Inp Yes 56 RD_Outp Yes 57 Slave_Diag Yes 60 Set_Prm Yes 61 Chk_Cfg Yes 62 Get_Cfg Yes 59 Global_Control Yes 58 Set_Slave_Add No 55 Fig 5 18 Functions and SAPs Baud rate kBit...

Page 125: ...found in directory A NORM GSD VI02FB09 GSD Further information can be found in the file Readme on the diskette In addition to the slave typical entries ident number revision etc the device master file...

Page 126: ...the terminal Additional inputs outputs as reserves are not permitted Enter the identifiers in the following sequence 1 digital inputs of the valve terminal valve sensor terminal incl 2 status bits 2 d...

Page 127: ...figured I Os Number of bytes Consistency Identifier 24 inputs 3 DI 1 byte 018 24 outputs 3 DO 1 byte 034 Example 2 Valve terminal with 10 valve locations Configuration Configured I Os Number of bytes...

Page 128: ...6 DIAGNOSTICS AND ERROR TREATMENT VIFB9 02 6 Diagnostics error treatment 9609 6 1...

Page 129: ...12 Position of status bits 6 13 6 5 DIAGNOSIS VIA PROFIBUS DP DP STANDARD 6 15 General 6 15 Diagnostic words 6 15 Diagnostic possibilities via PROFIBUS DP 6 16 Summary of diagnostic bytes 6 17 Struct...

Page 130: ...iagnosis 1 6 21 Diagnosis via programmer PC 6 22 6 7 DIAGNOSIS VIA PROFIBUS DP GENERAL DP MASTER 6 23 General 6 23 Diagnostic information 6 24 6 8 ERROR TREATMENT 6 27 Reaction to faults in the contro...

Page 131: ...VIFB9 02 6 Diagnostics error treatment 6 4 9609...

Page 132: ...nsferred to the field bus module cyclically as inputs with the normal inputs The LEDs show configuration error hardware error bus error etc The diagnostic words must be user program controlled acyclic...

Page 133: ...he cover of the node indicate the operating status of the valve terminal valve sensor terminal Red LED error display Green LED operating status display BUS POWER BUS Fig 6 2 LEDs on field bus node VIF...

Page 134: ...ting voltage for electronic components not applied Operating voltage connection for electronic components Green alight Red flashing very quickly Address setting not permitted Check address setting see...

Page 135: ...solenoid coil Meaning Yellow out Basic position Logic 0 no signal Yellow alight Switch position or Basic position Logic 1 signal applied Logic 1 but Operating voltage of outputs is below permitted tol...

Page 136: ...t the input or output is shown by means of these LEDs Yellow LEDs switching status display of additional outputs Green LEDs switching status display of inputs LED Status Yellow out or green out Logic...

Page 137: ...ically None of the programmed locking or switch ing conditions will be taken into account The terminal makes the following test routines available with which all the valves are switched on and off cyc...

Page 138: ...itches as follows 8 Start the test routine Set DIL switch element 1 to OFF If errors occur when the test routine is started the red LED on the node will flash quickly The procedure must then be repeat...

Page 139: ...c information Meaning Cause Vvalves Vval Monitors the tolerance of the operating voltage of the valves and electrical outputs Operating voltage at pin 2 of operating voltage connection 21 6V Voutputs...

Page 140: ...than 10 valve locations Status bit I0 14 I0 15 I1 06 I1 07 I1 14 I1 15 Bit sequenc e 0 0 0 0 0 0 No error 1 0 1 0 1 0 Vval 21 6V 0 1 0 1 0 1 Vinp 10V 1 1 1 1 1 1 Vout 10V or SA0 Short circuit at addi...

Page 141: ...ol PROFIBUS DP Available inputs Octet no Bit no of status bits none No status bits available max 6 1 6 7 max 14 2 max 22 3 max 30 4 Fig 6 11 Position of the status bits general DP master VIFB9 02 6 Di...

Page 142: ...stic information of a valve terminal is grouped together in diagnostic words With these diagnostic words the following error states are communicated to the terminal operating voltage of the valves out...

Page 143: ...low shows the steps necessary for diagnosing the valve termi nal valve sensor terminal Only those diagnostic bits are shown which require a further diagnostic step Bit Station status 1 1 Read device r...

Page 144: ...2 Device related diagnosis 6 Device related diagnosis 7 13 Contents modified by valve terminal Structure of station status 1 1 The valve terminal cannot be addressed 1 Terminal not yet ready for data...

Page 145: ...minal related bits Structure of station status 3 contents depends on master 1 Slave must be parametrized again 1 Response monitoring active Fig 6 14 Structure of station status 2 7 6 5 4 3 2 1 0 VIFB9...

Page 146: ...ical output SA0 1 Short circuit overload at electrical output SA1 1 Sensor supply 10 V VSen 1 Supply to valves outputs 21 6 V 1 Supply to valves outputs 10 V 1 not assigned Fig 6 15 Structure of devic...

Page 147: ...status 1 Station status 2 1 2 Station status 3 Master address 3 4 Manufacturer identification 8002H 5 6 Header Identifier code diagnosis 1 7 8 Identifier code diagnosis 2 Identifier code diagnosis 3...

Page 148: ...l valve sensor terminal configuration data do not agree with nominal data 1 There is an identifier related diagnosis Fig 6 19 Structure of station status 1 7 6 5 4 3 2 1 0 1 not assigned 1 not assigne...

Page 149: ...sioning test diagnosis In order to test the valve terminal valve sensor terminal by means of a programmer PC you will require a PROFIBUS DP interface module e g CP 5410 from Siemens T adapter e g Fest...

Page 150: ...ollowing diagnostic information avail able as per DIN 19245 part 3 Octet Meaning 1 Station status_1 2 Station status_2 3 Station status_3 4 Diag master_Add 5 Ident_Number 6 Ident_Number 7 Header devic...

Page 151: ...le 1 Diag Station_ Not_Ready Valve terminal valve sensor terminal not yet ready for data exchange 2 Diag Cfg_Fault The configuration data received from the master do not agree with the data calculated...

Page 152: ...by valve terminal valve sensor terminal 6 Reserved 7 Diag Deactivated Always logic 0 set by the valve terminal valve sensor terminal Octet 3 Station status_3 Bit Meaning Explanation 0 Reserved 1 2 3 4...

Page 153: ...ndependent of the extent to which the valve terminal valve sensor terminal is fitted Octet 8 Device related diagnosis 1 Bit Meaning Explanation 0 res 1 res 2 Short circuit overload electrical output S...

Page 154: ...n has been completed all the outputs valves and electrical outputs are switched off or maintain their status WARNING Ensure that the valves and outputs are reset after rectifying the faults named In t...

Page 155: ...d the specified time represents the failure time of the valves and electrical outputs Please refer to the relevant manuals for further details on response monitoring General DP master By means of the...

Page 156: ...d in the two status bits In order to activate the output again proceed as follows The output can then be reset at logic 1 If the short circuit still exists the output will be switched off again Step E...

Page 157: ...VIFB9 02 6 Diagnostics error treatment 6 30 9609...

Page 158: ...INDEX VIFB9 02 Appendix A 9609 A 1...

Page 159: ...VIFB9 02 Appendix A A 2 9609...

Page 160: ...erminal 3 3 Blind plugs 4 5 4 6 4 8 Bus cable socket 4 24 Bus profile 5 5 C Commissioning 5 1 Commissioning tips 5 7 Common cable connections 3 4 3 6 Common fuse for inputs 3 6 Compressed air 4 7 Conf...

Page 161: ...ytes 6 17 Diagnosis via programmer PC 6 22 Diagnosis via SINEC L2 DP 6 20 DP Siemens 6 20 Identifier related diagnosis 1 6 21 Station status 1 6 21 Summary of diagnostic bytes 6 20 Double solenoid val...

Page 162: ...alve sensor terminal 4 3 FREEZE 5 9 5 37 G General DP master send parametrizing data 5 39 I Input bytes 5 31 Input output word 5 31 Inscription field 3 4 3 6 inputs additional outputs 3 6 valve locati...

Page 163: ...Operating voltage 3 7 applying 4 28 connection 4 26 Operating voltage connection 3 4 3 6 Operation and display elements 3 4 3 6 Output bytes 5 31 P Pilot exhaust 4 7 Power supply socket 4 24 PROFIBUS...

Page 164: ...tation selection COM ET200 V4 x 5 11 station selection COM ET200 Windows 5 15 station selection with NCM S7 PROFIBUS V2 x 5 21 station selection with STEP 7 V2 x 5 21 status bits 5 9 Solenoid mid posi...

Page 165: ...te 3 4 3 6 3 7 U User instructions 1 1 V Valve coupling unit 3 3 3 8 Valve locations 3 3 3 5 outputs 5 30 Valve sensor coupling unit 3 5 3 8 Valve terminal valve sensor terminal configuration 4 18 con...

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