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Requirements for the connecting cable

Characteristics

Encoder cable for servo drives, shielded

Optical shield cover 

>

 85 %

Separately twisted signal pairs

Recommended design: (4 x (2 x 0.25 mm

2

))

1)

Max. cable length

100 m

1)

1) In the case of encoders with no compensation for voltage drops or in the case of very long cables, thicker

supply cables may be required.

Tab. 20: Requirements for the connecting cable
Shield support requirements
Connecting the encoder cable shield
1. On the device side, connect the encoder cable shield to the plug housing.
2. On the motor side, connect the encoder cable shield to the encoder or

encoder plug.

7.8.4

[X3], encoder interface 2

The encoder interface [X3] is located on the front side of the device. The encoder
interface [X3] primarily serves to connect a second position encoder to the axis
(e.g. to enable precise positioning control for the axis or as a redundant meas-
uring system for safe motion monitoring).

Supported standards/protocols

Supported encoders

Digital incremental encoders with square-wave
signals and with RS422-compatible signal out-
puts (differential A, B, N signals)

ROD 426 or compatible
ELGO LMIX 22

Analogue SIN/COS incremental encoders with
differential analogue signals with 1 V

ss

HEIDENHAIN LS 187/LS 487 (20 µm signal
period) or compatible

Tab. 21: Standards and protocols supported by the encoder interface [X3]
[X3] is designed to be electrically compatible with [X2] but does not support all
encoders and functions like [X2].
7.8.5

[X10], SYNC IN/OUT

The interface [X10] is located on the front of the device. The interface [X10]
permits master-slave coupling. In the master-slave coupling, the axes of several
devices (slave axes) are synchronised via a device (master axis). The SYNC inter-
face can be configured for different functions and can be used as follows:

Possible functions

Description

Incremental encoder output

Output of a master axis that emulates encoder
signals (encoder emulation)

Incremental encoder input

Input of a slave axis for receiving the encoder
signals of a master axis

Tab. 22: Possible functions of the connection [X10]

Requirements for the connecting cable

Characteristics

Encoder cable for servo drives, shielded

Optical shield cover 

>

  85%

Separately twisted signal pairs

recommended design: (4 x (2 x 0.25 mm

2

))

Max. cable length

3 m

Tab. 23: Requirements for the connecting cable
Shield support requirements
Connect the connecting cable shield to the plug housings on both sides.
Possible connections

Connection possibilities

Description

Direct connection of 2 devices

Two devices can be connected directly with a
patch cable (point-to-point connection).
Recommendation: use Cat 5e category patch
cable; maximum length: 25 cm

Connection of multiple devices via RJ45 T
adapter and patch cables

A maximum of 16 devices may be connected.
Recommendation: use T adapter and Cat 5e cat-
egory patch cables; maximum length per cable:
25 cm

Connection of multiple devices via patch
cables and a connector box (accessories

è

 www.festo.com/catalogue)

A maximum of 16 devices may be connected.
Recommendation: use Cat 5e category patch
cables; maximum length per cable: 100 cm

Tab. 24: Connection possibilities

7.8.6

[X18], Standard Ethernet

The interface [X18] is located on the front of the device. The following can be
performed via the interface [X18] using the commissioning software:

Diagnostics

Parameterisation

Control

Firmware update

The interface is designed to conform to the standard IEEE 802.3. The interface
is electrically isolated and intended for use with limited cable lengths 

è

 Tab. 25

Requirements for the connecting cable. For this reason, the insulation coordina-
tion approach differs from IEEE 802.3 and must conform instead to the applicable
product standard IEC 61800-5-1.

Requirements for the connecting cable

Characteristics

CAT 5, patch cable, double shielded

Max. cable length

30 m

Tab. 25: Requirements for the connecting cable

The following connections are possible via the Ethernet interface:

Connections

Description

Point-to-point connection

The device is connected directly to the PC via an
Ethernet cable.

Network connection

The device is connected to an Ethernet network.

Tab. 26: Options for connection
The device supports the following methods of IP configuration (based on IPv4):

Methods

Description

Obtain IP address automatically (DHCP client)

The device obtains its IP configuration from a
DHCP server in your network. This method is
suitable for networks in which a DHCP server
already exists.

Fixed IP configuration

The device uses a fixed IP configuration.
The IP configuration of the device can be perma-
nently assigned manually. However, the device
can only be addressed if the assigned IP configu-
ration matches the IP configuration of the PC.
Factory setting: 192.168.0.1

Tab. 27: Options for IP configuration

7.8.7

[X19], Real-time Ethernet (RTE) port 1 and port 2

The interface [X19] is located on the top of the device. The interface [X19] permits
RTE communication. The following protocols are supported by the interface [X19],
depending on the product design:

Product variant

Supported protocol

CMMT-AS-...-EC

EtherCAT

CMMT-AS-...-EP

EtherNet/IP

CMMT-AS-...-PN

PROFINET

Tab. 28: Supported protocol
The physical level of the interface fulfils the requirements according to IEEE 802.3.
The interface is electrically isolated and intended for use with limited cable
lengths 

è

 Tab. 29 Requirements for the connecting cable.

The interface [X19] offers 2 ports.

Port 1, labelled on the device with [X19, XF1 IN]

Port 2, labelled on the device with [X19, XF2 OUT]

2 LEDs are integrated into each of the two RJ45 bushings. The behaviour of the
LEDs depends on the bus protocol. Use is not always made of both LEDs.

Requirements for the connecting cable

Characteristics

CAT 5, patch cable, double shielded

Max. cable length

30 m

Tab. 29: Requirements for the connecting cable

7.9

Motor connection

7.9.1

[X6A], motor phase connection

The connection [X6A] is located on the front of the device. The following connec-
tions to the motor are established via the connection [X6A]:

Motor phases U, V, W

PE connection

Incorrect circuitry of PE and motor phases results in a device defect, jerking or
uncontrolled start-up of the motor when the power supply is switched on.

[X6A]

Pin

Function

Description

4

PE

Protective earthing,
motor

3

W

third motor phase

2

V

second motor phase

1

U

first motor phase

Tab. 30: Motor phase connection
The cable shield of the motor cable must be placed on the support surface on the
bottom front of the housing and the motor cable fastened with the shield clamp.

Requirements for the connecting cable

Wires and shielding

4 power wires, shielded

Extra optional wires, e.g. for the holding brake

(shielded separately) and the motor tempera-
ture sensor (shielded separately)

Summary of Contents for CMMT-AS-C12-11A-P3-EC-S1

Page 1: ...sslingen Manufacturer s address Made in Germany Country of origin Germany Tab 2 Product labelling example Warning symbols on the front of the product Warnin g symbol Meaning with the CMMT AS Attention Hot surface Metallic housing parts of the device can reach high temperatures during operation In the event of a fault internal components may become overloaded Overloading of components can result in...

Page 2: ...SS1 is intended for performing a rapid stop with subse quent torque switch off 2 2 1 Application areas The device is intended for use in an industrial environment and with appropriate measures in commercial residential and mixed areas The device is intended for installation in a control cabinet The minimum degree of protection required for the control cabinet is IP54 The device can be operated in ...

Page 3: ...le 10 X2 encoder connection 1 11 X3 encoder connection 2 12 X10 device synchronisation 13 X18 standard Ethernet 14 X5 connection for operator unit behind the blind plate 15 X1A I O interface 16 X9B connection for braking resistor 4 3 Safety sub functions 4 3 1 Function and application The servo drive CMMT AS S1 has the following safety related performance fea tures Safe torque off STO Safe brake c...

Page 4: ... SBC Test inputs SBC A and SBC B separately from each other and together The diagnostic feedback may only be set to high level when inputs SBC A and SBC B are both requested If the signal behaviour does not correspond to expectations the system must be set to a safe condition within the reaction time It is essential that time monitoring be provided in the safety relay unit The safety sub function ...

Page 5: ... installed in the profile on the back side can become very hot Contact with metal housing parts can cause burn injuries Do not touch metallic housing parts After the power supply is switched off let the device cool off to room tempera ture Mount the servo drive on the rear wall of the control cabinet with suitable screws while complying with the assembly instructions 7 Installation 7 1 Safety WARN...

Page 6: ...mains fuse kA min 10 Approvals IEC 60947 2 Rated voltage V AC min 400 Overvoltage category III Pollution degree 2 Characteristic C Tab 12 Requirements for circuit breakers and fuses The circuit breaker is used for line protection The rated current of the circuit breaker must be less than or equal to the approved current rating of the selected conductor cross section The circuit breaker must also t...

Page 7: ...or cable è Manual Assembly Installation 7 7 Connection examples Connection plan 3 phase mains connection 1 4 2 3 5 6 7 Fig 6 Connection example 1 Braking resistor 2 Circuit breaker or 3 x fuses 3 Main switch main contactor 4 Line choke if required for cate gory C2 5 PELV fixed power supply for 24 V supply 6 Encoder 2 optional 7 Encoder 1 STO connection example The safety sub function STO safe torq...

Page 8: ...IM1 Digital input for limit switch 1 PNP logic 24 V DC 6 LIM0 Digital input for limit switch 0 PNP logic 24 V DC 5 GND Reference potential ground 4 24 V Power supply output for sensors 3 reserved do not connect 2 REF A Digital input for refer ence switch PNP logic 24 V DC 1 BR EXT Output for connection of an external clamping unit high side switch low test pulses at SBC B are transferred to BR EXT...

Page 9: ...performed via the interface X18 using the commissioning software Diagnostics Parameterisation Control Firmware update The interface is designed to conform to the standard IEEE 802 3 The interface is electrically isolated and intended for use with limited cable lengths è Tab 25 Requirements for the connecting cable For this reason the insulation coordina tion approach differs from IEEE 802 3 and mu...

Page 10: ...ield on both sides Make unshielded cable ends as short as possible recommended 150 mm max 200 mm 7 9 3 Electronic overload and over temperature protection for the motor The CMMT AS allows the motor to be electronically protected against overload and provides over temperature protection with the following protective functions Protective func tions Description Measures required during installa tion ...

Page 11: ... supply phase L3 3 L2 Mains supply phase L2 2 L1 Mains supply phase L1 1 PE Protective earthing Tab 36 Power supply and DC link circuit Requirements for the connecting cable Single device Device compound Number of insulated wires and shielding 4 insulated wires unshielded Without DC link coupling 4 wires unshielded With DC link coupling 6 wires unshielded Min conductor cross section including wire...

Page 12: ...lation for operation without safety sub function Minimum wiring for operation without safety sub function For operation without the safety sub function wire inputs X1A 9 to X1A 12 as follows Connection Pin Type Identifier Function X1A X1A 9 DIN SBC B Supplies each one with 24 V X1A 10 SBC A X1A 11 STO B X1A 12 STO A X1A 21 DOUT SBA Do not connect X1A 22 STA Tab 44 Wiring of inputs and outputs with...

Page 13: ... power connections X6A X9A and X9B can result in severe injuries or death Do not pull out power supply plugs while live Before touching wait at least 5 minutes after switching off the load voltage to allow the intermediate circuit to discharge Clean the outside of the product with a soft cloth 11 Malfunctions 11 1 Diagnostics via LED On the front and top of the device there are some LEDs for indic...

Page 14: ...1508 HFT 1 Safety reference data for the safety sub function STO Circuitry Without high test pulses without or with STA evaluation With high test pulses and with STA evaluation1 With high test pulses and without STA evalua tion Common cause factor for dangerous undetected fail ures β in accordance with EN 61508 5 Classification in accordance with EN 61508 Type A 1 Safety sub function STO tested an...

Page 15: ...ctrical data load voltage supply X9A CMMT AS C7 11A P3 C12 11A P3 Mains current consumption at nominal power approx ARMS 9 15 Short circuit current rating SCCR kA 10 1 In accordance with IEC 60364 1 Tab 59 Load voltage supply 13 3 2 Logic voltage supply X9C Electrical data logic voltage supply Logic voltage range V DC 24 20 Nominal voltage V DC 24 Starting current with 28 8V A Typ 5 with primary s...

Page 16: ...ndard the TT system with separate neutral conductor and PE conductor is not permitted in the overall system UL The integrated semiconductor short circuit protection does not protect the downstream power circuit The power circuit must be protected in conformity with the National Electrical Code and all other local regulations CSA The integrated semiconductor short circuit protection does not protec...

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