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“ZEUS”

CORKER

OPERATION AND MAINTENANCE MANUAL

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Summary of Contents for ZEUS

Page 1: ... ZEUS CORKER OPERATION AND MAINTENANCE MANUAL P A T E N T E D ...

Page 2: ...ceeding with any operation format change or cleaning task Table of contents Introduction _ Warranty _ 3 Usage conditions and limitations _____ _4 Technical specifications and Kit ________5 Preliminary operations _ 7 Configuration for 8 12 liter bottles ________________ 8 Configuration for 5 liter bottles ________ 10 How to restore initial configuration 10 How to adjust the pin for standard corks _...

Page 3: ...RTANT Follow all instructions marked with this symbol very carefully as they include information on important safety regulations Warranty FERRARI GROUP SRL warrants the corker described in this manual for a period of 5 YEARS starting from the date of delivery Within this period the manufacturer agrees to repair or replace faulty parts provided that the corker has been properly used in compliance w...

Page 4: ...ew table 1 on page 16 FERRARI GROUP s r l shall not be held liable for injuries to persons animals or damages to property or the corker arising from improper use DO NOT REMOVE TEMPORARY GUARDS ON MOVING PARTS This symbol indicates that it is forbidden to remove safety guards and devices except if set up adjustments are necessary SAFETY GLOVES MUST BE WORN This symbol indicates that safety gloves m...

Page 5: ...it for large bottles see picture on the right consisting of N 2 5 mm spacers A photo N 1 centering plate B photo N 1 eccentric cork pushing pin ø19 mm h 55mm C photo N 1 eccentric cork pushing pin ø 19 mm h 40 mm for mushroom corks D photo N 1 extension rod for bottle height adjustments E photo N 1 Prism lock pin F photo The overview table 1 includes bottle and cork measurements for the correct us...

Page 6: ...s corker consists of 4 adjustable feet with non slip rubber which are also suitable for uneven floors The machine can be transported manually as has 2 wheels and a handle for pulling it Watch out for bumps holes objects and material when moving the machine to prevent it from tipping over ...

Page 7: ...t has not been damage transport The machine is delivered ready to cork 3 liter bottles with long and ø15 mm plunger and the n 2 bottle mouth adap cork measurement see overview table 1 If specifically requested the corker can also be calibrated for a different sized bot For all other types of bottles follow the operations listed below To adjust the height of the platform simply screw or unscrew th ...

Page 8: ...uctions below to assemble the kit for large bottles 1 Remove the end part of the corking lever 2 Unscrew the 6 setscrews of the clear safety guard 3 Now remove the safety guard 4 Insert the prism lock pin 5 Loosen the 2 screws see picture 6 Insert the 2 5mm spacers included in the kit for large bottles ...

Page 9: ...ger see picture 9 Insert and screw in the 19 mm diameter plunger for champagne corks use the 40 mm long pin otherwise select the 55 mm long plunger with the centering template included in the kit for big bottles see picture 10 Once adjustments are complete tighten the 2 nuts 11 Check that the plunger is centered on the centering hole when it goes down Position the cork in the bottle by screwing or...

Page 10: ...ined in the previous paragraph In addition mount adaptor n 3 on the machine as indicated in table n 1 How to restore the initial configuration 0 75 1 5 3 liter bottles Follow the procedure below to restore the machine to the standard version 1 Remove the end part of the corking lever 2 Unscrew the 6 setscrews of the safety guard see picture 3 Now remove the safety guard 4 Insert the prism lock pin...

Page 11: ... champagne head corks use the 40mm long pin otherwise select the 55mm long pin with the 2 lock nuts adjusting the height desired for the cork 10 Mount adaptor n 1 or n 2 depending on the mouth of the bottle that you would like to cork see overview table n 1 IMPORTANT The 3 adaptors are suitable for most mouth sizes of off the shelf bottles However check that the adaptor is the appropriate size bef...

Page 12: ...rd corks For successful bottle corking i e so that the cork is flush with the bottle you must adjust the 55 mm long pin ø 19 or ø 15 as required so that when the lever is in the horizontal corking position the pin is flush with the lower end of the prisms see the illustration below ...

Page 13: ...dal carefully until the upper mouth of the bottle reaches the mouth adaptor of the machine see picture 5 Put a cork in the opening at the top 6 Pull down on the corking lever and cork the bottle 7 Make sure that the cork is completely inserted in the bottle and complete the cycle 8 Bring the corking lever back to the initial position 9 Press the up down pedal with your foot 10 Remove the bottle 11...

Page 14: ...bstruct corking operations Keep the surrounding area clean in particular make sure that the area is free from oil and grease or other materials that could make the floor slippery Use lithium grease to lubricate the gear shafts Use grease or neutral food grade Teflon solids or spray to lubricate internal head movements prisms gibs coming into contact with corks Check that All safety guards have bee...

Page 15: ...s in force on waste disposal We would like to remind you that waste is defined as any type of substance or object which the holder disposes of or is required to dispose of Legislative Decree n 22 of 5 February 1997 and Legislative Decree n 389 of 8 November 1997 Waste resulting from the dismantling of the machine is classified as special waste Demolition Materials These are non hazardous special w...

Page 16: ...16 OVERVIEW TABLE 1 ...

Page 17: ...All the rights are reserved inclusive those of translation It is forbidden to reproduce completely or in part this publication without the authorization of the FERRARI GROUP s r l 17 OVERVIEW TABLE 2 ...

Page 18: ...18 EXPLODED VIEW DRAWING ...

Page 19: ...ll the rights are reserved inclusive those of translation It is forbidden to reproduce completely or in part this publication without the authorization of the FERRARI GROUP s r l 19 EXPLODED VIEW DRAWING ...

Page 20: ...Via Europa 11 43022 Basilicagoiano Parma Italy Tel 39 0521 687125 Fax 39 0521 687101 E mail info ferrarigroup com Web www ferrarigroup com ...

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