Felo FW-06 Service Manual Download Page 89

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Body Structure

Service Manual 85

Head support

3 4

No.

Materials No.

Part name

Quantity

Torque

(N·m)

FW06-31400-00

Head chassis assembly

A08025-421-1P25

M8*25-Cup head-Hexagon socket screw

(1.25 thread pitch)

B08-0-1P25

M8 Flange nut

A06012-321-1P0

M6*12-Half round head-Hexagon socket screw

FW06-31410-00

Head support plug

Summary of Contents for FW-06

Page 1: ...Service Manual Electric Motorcycle...

Page 2: ...the contents and specifications herein may be changed without prior notice No part of this manual may be reproduced in any form or by any means without the prior permission of FELO Technology Shangha...

Page 3: ...and seat bucket enclosure assembly 47 Mid section cover panel assembly 49 Left right guard panel assembly 50 Vent pipe assembly 54 Battery pack left right cover assembly 56 Rear mud guard 58 License p...

Page 4: ...MEMO...

Page 5: ...ome of the most important safety precautions in this manual are given below However we cannot cover all dangers that may occur during repair or maintenance You alone will determine whether such mainte...

Page 6: ...s to replace or repair components so as to safely and fully complete your work When you carry out hammering drilling grinding or prying operations or work in the vicinity of high voltage air or fluids...

Page 7: ...l be provided in the corresponding text specifically without use of the symbols Disassembling procedure Components to be disassembled before carrying out the operation in the main diagram Standard par...

Page 8: ...MEMO 4 Service Manual...

Page 9: ...Service Manual 5 2 Motorcycle Information Model Classic Sci Fi Green Graffiti Space Grey Obsidian Black Model FW06 01 FW06 02 FW06 03 Vehicle information Chassis number Motor model Product label...

Page 10: ...MEMO 6 Service Manual...

Page 11: ...quid volume 57 59 mL Rear wheel Rear tire dimension 140 70 14 Cold tire pressure 225 kPa Rear shock absorber Spring free length 275 3 mm Liquid volume 104 106 mL Front brake system Front brake Hydraul...

Page 12: ...Lock nut with four openings 25 1 58 Octagonal lock nut 25 1 58 Upper mount M8 1 25 27 Wheel system Front wheel M10 1 25 40 Rear wheel M16 1 5 120 Suspension system Front left and right shock absorber...

Page 13: ...1 3 Unit symbol comparison table Unit name Unit symbol Unit name Unit symbol Kilogram Kg Newton N Gram g Kilowatt kW Degree Kilowatt hour kW h Newton meter N m Hertz Hz Kilopascal kPa Temperature in...

Page 14: ...y Metric unit Multiplier Imperial unit Weight kg 2 2 lb g 0 04 oz Torque N m 0 72 ft lb N m 8 68 in lb Speed km h 0 62 mph Distance km 0 62 mi m 3 28 ft m 1 094 yd cm 0 4 in mm 0 04 in Volume mL 0 04...

Page 15: ...Front brake upper oil pipe Front right turning signal light cable blue ABS connector cable Front brake lower oil pipe Wheel speed sensor cable Rear brake oil pipe VCU connector cable Battery cable Gr...

Page 16: ...pulling wire Charging connector Handlebar lock connector Left combination switch connector Turning handle connector Right combination switch connector Right combination switch cable Right brake signa...

Page 17: ...ght cable Head support Brake signal cable Speed sensor cable Meter cable Battery cable Chassis VCU connector cable Rear brake oil pipe Horn cable Cushion pulling wire Main wiring harness Headlight con...

Page 18: ...anual Main wiring harness Front brake oil pipe ABS lower pump oil pipe Speed sensor cable Front brake oil pipe ABS connector cable Charging cable Head support Left right combination switch cable Turni...

Page 19: ...ail light cable Air switch cable MCU plug in cable Chassis Chassis Chassis Chassis Chassis Tail light cable Cushion pulling wire Fuse cable Main wiring harness Cushion pulling wire Side stand cable Li...

Page 20: ...e Manual Side stand cable License plate light cable Tail light cable Tail light cable License plate light cable Rear brake oil pipe Rear brake oil pipe License plate light cable Side stand cable Rear...

Page 21: ...Technical Information Service Manual 17 DC DC cable Main wiring harness Battery pack positive power line Battery pack negative power line Motor resolver cable Motor three phase cable...

Page 22: ...MEMO 18 Service Manual...

Page 23: ...and rear shock absorbers leak I Check if the lights signals and switches work normally I Replace gear oil Check if the side stand screw is loose Check the belt and replace it if necessary I Check if...

Page 24: ...e fluid to the specified level Recommended brake fluid DOT 3 brake fluid Caution Brake fluid can damage plastic and painted surfaces If any fluid spills over please wipe it immediately and clean the a...

Page 25: ...e brake handle 7 Pour the brake fluid into the cup of the upper brake pump 8 Repeat the said Step 3 7 until the old fluid has been completely replaced with the new fluid and the color of the fluid in...

Page 26: ...flowing back along the pipeline 6 Release the brake handle 7 Pour the brake fluid into the cup of the upper brake pump 8 Repeat the said Step 3 7 until the old fluid has been completely replaced with...

Page 27: ...ection When the front brake pad is worn to the rear brake pad lining indication mark please replace the rear brake pad timely Thickness of the rear brake pad lining 3 0 mm which is worn to the bottom...

Page 28: ...smoothly stretched or retracted If there is any abnormal situation please contact your local distributor for replacement of the front fork Abnormal noises that do not affect using may occur after a l...

Page 29: ...t the spring from suddenly ejecting Remove the spring Warning Take note not to allow the spring from ejecting when loosening the bolt Do not directly face the both and shock absorber when disassemblin...

Page 30: ...Spot Inspection and Adjustment 26 Service Manual 3 Add about 57 mL of 46 hydraulic oil 4 Tighten the sealing bolt with a torque of about 35 N m after placing the spring inside the shock absorber...

Page 31: ...inspection If the tire surface is damaged or scratched promptly replace it Wear limit value 2 mm 3 Inspect the following contents Check the tire for cuts cracks exposed fabric or tire threads or nails...

Page 32: ...ith your hands and then loosen it counterclockwise by 45 degrees d Fix the lower adjusting nut 1 with a crescent wrench and tighten the upper fixing nut 2 to the specified torque After the steering co...

Page 33: ...n of the drive belt A Cracked outer teeth Replace it with a new one B Tooth surface defect Replace it with a new one C Worn convex surface Replace it with a new one D Damage caused by foreign objects...

Page 34: ...the side stand on a flat hard surface b Loosen the nut 1 at the rear end of the rocker arm c Loosen the adjusting bolt 2 and 3 of the drive belt d Adjust the belt tension through adjusting 2 and 3 un...

Page 35: ...mbly Page 34 4 Handlebar shield assembly Page 36 13 Mid section cover panel assembly Page 49 5 Head cover panel Page 37 14 Left right guard panel assembly Page 50 6 Front fender assembly Page 39 15 Ve...

Page 36: ...Exterior Plastic Parts 32 Service Manual Rear view mirror 1 2 No Materials No Part name Quantity Torque N m 1 FW06 66101 00 Left rear view mirror 1 22 2 FW06 66102 00 Right rear view mirror 1 22...

Page 37: ...Exterior Plastic Parts Service Manual 33 Windshield 1 2 2 2 No Materials No Part name Quantity Torque N m 1 FW06 11301 00 Windshield 1 2 A06012 321 1P0 M6 12 Half round head Hexagon socket screw 4 9...

Page 38: ...sembly 1 2 2 4 4 2 2 3 2 2 No Materials No Part name Quantity Torque N m 1 Tool box assembly 1 2 A05016 310 M5 16 Round head Cross self tapping screw 6 2 3 FW06 11406 00 handlebar lock cover 1 4 A0402...

Page 39: ...rque N m 1 FW06 11401 00 Tool box 1 2 FW06 11405 00 Toolbox bucket 1 3 FW06 11402 00 Toolbox lid 1 4 FW06 11404 00 Rotating fastener 1 5 FW06 11407 00 Toolbox lid rotating connectors 1 6 FW06 11403 00...

Page 40: ...Parts 36 Service Manual Handlebar shield assembly 1 2 2 Tool box assembly 34 No Materials No Part name Quantity Torque N m 1 FW06 11304 00 handlebar shield 1 2 A04012 310 M4 12 Round head Cross self t...

Page 41: ...over panel 1 3 3 2 2 2 2 Handlebar shield assembly 36 No Materials No Part name Quantity Torque N m 1 Head cover panel assembly 1 2 A05016 310 M5 16 Round head Cross self tapping screw 4 2 3 A04012 31...

Page 42: ...antity Torque N m 1 FW06 11101 00 Left front end 1 2 FW06 11102 00 Left front end spoiler 1 3 FW06 11201 00 Right front end 1 4 FW06 11202 00 Right front end spoiler 1 5 FW06 11302 00 Front panel trim...

Page 43: ...1 3 4 4 5 5 No Materials No Part name Quantity Torque N m 1 FW06 16101 00 Front mud guard 1 2 A06012 321 1P0 M6 12 Half round head Hexagon socket screw 4 9 3 FW06 64101 00 Side reflector 2 4 FW06 641...

Page 44: ...y 4 3 1 2 4 3 3 3 No Materials No Part name Quantity Torque N m 1 Seat bucket assembly 1 2 FW06 14404 00 Seat bucket rubber pad bushing 2 3 A06016 721 1P0 M6 16 Half round head with the pad Hexagon so...

Page 45: ...No Materials No Part name Quantity Torque N m 1 FW06 14401 00 Seat bucket 1 2 FW06 14402 00 Steel cover 1 3 FW06 17100A 00 Main seat cushion 1 4 FW06 17104 00 Seat rotation support 1 5 FW06 17105 00 M...

Page 46: ...arts 42 Service Manual Passenger seat assembly 1 2 2 No Materials No Part name Quantity Torque N m 1 FW06 17200A 00 Passenger seat cushion 1 2 A06016 721 1P0 M6 16 Half round head with the pad Hexagon...

Page 47: ...c Parts Service Manual 43 Left right tail lining assembly 1 2 3 3 No Materials No Part name Quantity Torque N m 1 FW06 14102 00 Left tail lining 1 2 FW06 14202 00 Right tail lining 1 3 FW06 FJ 001 Exp...

Page 48: ...il lining assembly 43 Seat bucket assembly 40 Passenger seat assembly 42 No Materials No Part name Quantity Torque N m 1 Tail cover panel assembly 1 2 A06020 721 1P0 M6 20 Half round head with the pad...

Page 49: ...N m 1 FW06 14101 00 Left tail trim panel 1 2 FW06 14201 00 Right tail trim panel 1 3 FW06 14301 00 Rear tail bottom panel lining 1 4 FW06 14302 00 Rear bottom panel 1 5 A04012 310 M4 12 Round head Cr...

Page 50: ...ual Passenger seat front cover 1 2 2 Seat bucket assembly 40 Passenger seat assembly 42 No Materials No Part name Quantity Torque N m 1 FW06 14303 00 Passenger seat front cover 1 2 A05016 310 M5 16 Ro...

Page 51: ...ight and seat bucket enclosure assembly 2 2 2 2 2 2 1 Tail cover panel assembly 44 Passenger seat front cover 46 No Materials No Part name Quantity Torque N m 1 Seat bucket enclosure assembly 1 2 A040...

Page 52: ...Service Manual 1 2 3 3 3 3 Tail light and port model 112 No Materials No Part name Quantity Torque N m 1 FW06 14501 00 Seat bucket left trim panel 1 2 FW06 14502 00 Seat bucket right trim panel 1 3 B...

Page 53: ...on cover panel assembly 1 2 2 Tool box assembly 34 Rear tail light and seat bucket enclosure assembly 47 No Materials No Part name Quantity Torque N m 1 FW06 15001 00 Mid section cover 1 2 A05014 321...

Page 54: ...section cover panel assembly 49 No Materials No Part name Quantity Torque N m 1 Left guard panel assembly 1 2 A05012 321 0P8 M5 12 Half round head Hexagon socket screw 5 4 3 A04012 310 M4 12 Round he...

Page 55: ...anel assembly 49 No Materials No Part name Quantity Torque N m 1 Rightguard panel assembly 1 2 A05012 321 0P8 M5 12 Half round head Hexagon socket screw 5 4 3 A04012 310 M4 12 Round head Cross self ta...

Page 56: ...11 11 11 11 11 11 11 No Materials No Part name Quantity Torque N m 1 FW06 12001 00 Left front trim panel 1 2 FW06 12002 00 Left front trim panel lining 1 3 FW06 12003 00 Left mid section guard panel 1...

Page 57: ...name Quantity Torque N m 6 FW06 13001 00 Right front trim panel 1 7 FW06 13002 00 Right front trim panel lining 1 8 FW06 13003 00 Right mid section guard 1 9 FW06 13004 00 Right mid section guard lini...

Page 58: ...Parts 54 Service Manual Vent pipe assembly 1 2 2 2 2 Left right guard panel assembly 50 No Materials No Part name Quantity Torque N m 1 Vent pipe assembly 1 2 A04012 310 M4 12 Round head Cross self t...

Page 59: ...ce Manual 55 1 2 3 3 3 3 4 4 4 4 4 4 No Materials No Part name Quantity Torque N m 1 FW06 16201 00 Front shield 1 2 FW06 16202 00 Vent pipe 1 3 A04012 310 M4 12 Round head Cross self tapping screw 4 1...

Page 60: ...ry pack left right cover assembly 1 2 3 3 2 Vent pipe assembly 54 No Materials No Part name Quantity Torque N m 1 FW06 12005 00 Battery pack left cover 1 2 A05012 321 0P8 M5 12 Half round head Hexagon...

Page 61: ...ice Manual 57 1 2 3 3 2 Vent pipe assembly 54 No Materials No Part name Quantity Torque N m 1 FW06 13005 00 Battery pack right cover 1 2 A05012 321 0P8 M5 12 Half round head Hexagon socket screw 2 4 3...

Page 62: ...erior Plastic Parts 58 Service Manual Rear mud guard 2 2 2 1 No Materials No Part name Quantity Torque N m 1 FW06 16305 00 Rear mud guard 1 2 A05012 321 0P8 M5 12 Half round head Hexagon socket screw...

Page 63: ...late holder assembly 1 2 2 2 3 3 3 3 No Materials No Part name Quantity Torque N m 1 License plate holder assembly 1 2 A08025 421 1P25 M8 25 Cup head Hexagon socket screw 1 25 thread pitch 3 22 3 A040...

Page 64: ...MEMO 60 Service Manual...

Page 65: ...eduction gearbox 1 2 4 5 8 8 12 12 13 14 7 7 8 6 9 10 11 15 6 3 15 Rear wheel 72 When the reduction gearbox is disassembled loosen the belt fixing nut 1 and 3 and the adjusting bolt 2 connected to the...

Page 66: ...1 6 ZT15 25 05 Shaft sleeve 15 25 5 2 7 XJB22 2P5 O ring 22 2 5 outer diameter 2 8 A08025 421 1P25 M8 25 Cup head Hexagon socket screw 1 25 thread pitch 3 25 9 B10 5 1P5 M10 Nylon flange self locking...

Page 67: ...06 22305 00 Tertiary shaft teeth 1 7 FW06 22203 00 Reduction gearbox mid section cover 1 8 ZCA6304 Bearing 6304 20 52 15 1 9 ZCA6006 Bearing 6006 30 55 13 1 10 YF304708 Nitrile rubber oil seal 30 47 8...

Page 68: ...1P5 Flat gasket 12 inner diameter 20 outer diameter 1 5 thickness 1 25 FW06 FJ 004 Air chamber plug 1 26 FW06 FJ 006 Rubber tube sleeve 1 27 FW06 FJ 007 Binding hook 1 28 FW06 FJ 008 Rubber tube sleev...

Page 69: ...wires and three phase wire connectors with insulation tape No Materials No Part name Quantity Torque N m 1 Motor Footrest support assembly 1 2 A10230 421 1P5 M10 230 Cup head Hexagon socket screw 1 5...

Page 70: ...Power system 66 Service Manual 1 2 4 7 10 12 11 13 14 14 10 11 11 11 8 9 6 5 3 12 14 14 12...

Page 71: ...1 6 FW06 22104 00 Pulley lock nut 1 7 FW06 22102 00 Belt 1 8 FW06 33201A 00 Upper rocker arm 1 9 Lower rocker arm 1 10 ZT10 20 35 Shaft sleeve 10 20 35 2 11 XJB22 2P5 O ring 22 2 5 outer diameter 4 1...

Page 72: ...MEMO 68 Service Manual...

Page 73: ...uantity Torque N m 1 Front wheel assembly 1 2 ZT10 20 20 Front wheel shaft sleeve 20 outer diameter 10 inner diameter 20 length 2 3 A10235 001 1P25 Front wheel rotation shaft M10 235 Flange head 1 25...

Page 74: ...N m 1 FW06 34200 00 Front tire 1 2 FW06 34101 00 Front wheel hub 5 2 5MT set 1 3 FW06 41301 00 Front disc brake 1 4 FW06 41203 00 ABS encoding disc 1 5 FW06 FJA 011 Valve 1 6 A08024 621 1P25N M8 24 Di...

Page 75: ...ucture Service Manual 71 Front wheel speed sensor 1 1 2 Head cover panel 37 No Materials No Part name Quantity Torque N m 1 FW06 41202 00 ABS sensor 1 2 A06016 421 1P0 M6 16 Cup head Hexagon socket sc...

Page 76: ...e Manual Rear wheel 1 2 3 4 No Materials No Part name Quantity Torque N m 1 Rear wheel assembly 1 2 FW06 16304 00 Rear wheel hubcap 1 3 FW06 35102 00 Hub cap fastener 1 4 B16 0 1P5 M16 Flange head nut...

Page 77: ...4 5 No Materials No Part name Quantity Torque N m 1 FW06 35101 00 Rear wheel hub 5 3 5MT 1 2 FW06 35200 00 Rear tire 1 3 FW06 42201 00 Rear disc brake 1 4 A08024 621 1P25N M8 24 Disc brake screw 1 25...

Page 78: ...en installing it No Materials No Part name Quantity Torque N m 1 FW06 41102 00 Right brake oil cylinder 1 2 FW06 41103 00 Right brake handle 1 3 FW06 41106 00 Pump end cap 1 4 FW06 41107 00 Pump end c...

Page 79: ...over panel 37 No Materials No Part name Quantity Torque N m 1 FW06 41302A 00 Front caliper 1 2 A10020 001 1P25N M10 20 Flange head External hexagon socket screw 1 25 thread pitch 2 35 3 FW06 41404 00...

Page 80: ...1 3 2 4 5 4 No Materials No Part name Quantity Torque N m 1 FW06 41303 00 Front caliper outside brake pad 1 2 FW06 41304 00 Front caliper inside brake pad 1 3 FW06 41302 00 Front caliper piston 1 4 FW...

Page 81: ...when installing it No Materials No Part name Quantity Torque N m 1 FW06 42103 00 Left brake oil cylinder 1 2 FW06 42104 00 Left brake handle 1 3 FW06 41106 00 Pump end cap 1 4 FW06 41107 00 Pump end...

Page 82: ...assembly 56 No Materials No Part name Quantity Torque N m 1 FW06 42202A 00 Rear caliper 1 2 A08020 001 1P25N M8 20 Flange head External hexagon socket screw 1 25 thread pitch 2 22 3 FW06 42303 00 Oil...

Page 83: ...rvice Manual 79 Rear brake pad 2 3 1 No Materials No Part name Quantity Torque N m 1 FW06 42203 00 Rear caliper outside brake pad 1 2 FW06 42204 00 Rear caliper inside brake pad 1 3 FW06 42202 00 Rear...

Page 84: ...13 11 18 18 11 12 14 14 15 15 20 15 18 18 Head cover panel 37 Windshield 33 Rear view mirror 32 ICM Instrument Cluster Module 101 During installation align the convex surface of the left and right com...

Page 85: ...ner diameter 12 outer diameter 2 thickness 4 8 D08141 Flat gasket 8 inner diameter 14 outer diameter 1 thickness 4 9 FW06 32204 00 Locking block 1 10 FW06 32205 00 Windshield support Left 1 11 A05012...

Page 86: ...name Quantity Torque N m 1 FW06 32103 00 Steering rod 1 2 FW06 32113 00 Bottom shaft washer 1 3 FW06 32112 00 Bottom holder 30 mm inner diameter 1 4 FW06 32109 00 Upper holder 25 mm inner diameter 1...

Page 87: ...Manual 83 Front fork 1 2 5 3 4 7 8 8 6 6 6 6 7 7 Head cover panel 37 Front fender assembly 39 Front wheel 69 Align the groove with the upper bolts on the steering rod when installing the left and righ...

Page 88: ...r 1 3 FW06 32104 00 Oil pipe clamp 1 4 FW06 41202 00 ABS sensor 1 5 FW06 41302A 00 Front caliper 1 6 A10045 001 1P25 M10 45 Flange head External hexagon socket screw 1 25 thread pitch half gear teeth...

Page 89: ...No Part name Quantity Torque N m 1 FW06 31400 00 Head chassis assembly 1 2 A08025 421 1P25 M8 25 Cup head Hexagon socket screw 1 25 thread pitch 1 3 B08 0 1P25 M8 Flange nut 1 4 A06012 321 1P0 M6 12 H...

Page 90: ...ep the long opening of the spring upwards No Materials No Part name Quantity Torque N m 1 FW06 62102 00 Stand 1 2 FW06 62103 00 Side stand double spring 1 3 FW06 62104 00 Side stand switch 1 4 FW06 FJ...

Page 91: ...ght footrest support 1 3 FW06 63101 00 Left main footrest 1 4 FW06 63103 00 Left auxiliary footrest 1 5 FW06 63102 00 Right main footrest 1 6 FW06 63104 00 Right auxiliary footrest 1 7 FW06 63105 00 M...

Page 92: ...sure No Materials No Part name Quantity Torque N m 1 FW06 33101 00 Rear shock absorber 1 2 A10070 001 1P25 M10 70 Flange head External hexagon socket screw 1 25 thread pitch 1 40 3 A10120 001 1P25 M10...

Page 93: ...No Part name Quantity Torque N m 1 FW06 33201A 00 Upper rocker arm 1 2 A10070 001 1P25 M10 70 Flange head External hexagon socket screw 1 25 thread pitch 1 40 3 A10050 421 1P5N M10 50 Cup head Hexagon...

Page 94: ...er rocker arm rear section 1 3 A10035 101 1P5 M10 35 External hexagon socket screw 1 5 thread pitch 1 4 B10 5 1P5 M10 Nylon flange self locking nut 1 5 thread pitch 1 35 5 A08030 101 1P25 M8 30 Extern...

Page 95: ...ng port Front turn signal light Lead acid battery 12 V Vehicle Control Unit VCU Hydraulic control unit DC DC Hydraulic control unit Power battery Side stand switch Rear turning signal light License pl...

Page 96: ...s it is Charge the power battery No it is not 3 Check 12 V lead acid battery Check 12 V lead acid battery 103 Check if the 12 V lead acid battery is short of electricity Yes it is Charge the 12 V lead...

Page 97: ...BD and port model 1 2 2 No Materials No Part name Quantity Torque N m 1 FW06 53401 00 OBD interface 1 2 A05012 321 0P8 M5 12 Half round head Hexagon socket screw 2 4 8 1 9 16 Outlet direction OBD DJ71...

Page 98: ...ycle nearby and turn it off until this fault is resolved The battery temperature is higher than 55 C 204 Battery discharging low temperature protection VCU notifies MCU to limit current by 30 The user...

Page 99: ...BS operation is stopped the fault light is lit on and DTC is saved 13 C0045 The coil switch tube is broken down short circuit The ABS operation is stopped the fault light is lit on and DTC is saved 14...

Page 100: ...O coil is connected to the power supply or its positive end is connected to its negative end The ABS operation is stopped the fault light is lit on and DTC is saved 30 C0121 The front wheel NO coil is...

Page 101: ...supply of the 12 V for ICM MCU and ABS modules Control the lighting and signal systems System diagram VCU A 5 CAN_L A 7 CAN_H A 6 12V_CON B 21 GND OBC ICM OBD MCU ABS 6 14 3 4 1 3 A 3 A 2 2 1 MCU ABS...

Page 102: ...me Quantity Torque N m 1 FW06 52401 00 Vehicle Control Unit VCU 1 2 FW06 70001 00 Main wiring harness 1 3 A04012 310 M4 12 Round head Cross self tapping screw 2 1 Port model 5557 14R 210 14 strand con...

Page 103: ...CU M A 7 CAN_H B 21 GND A 5 CAN_L A 6 12V_CON B 22 12V 12V GND P P 12V GND U V W A B Z GND 12V_CON CAN_H CAN_L G W CAN_H CAN_L TEMP TEMP PWM B 1 B 5 B 3 12V L R R B Y B B R B Black B Black G W Green W...

Page 104: ...No Materials No Part name Quantity Torque N m 1 FW06 52202 00 MCU 1 2 A06025 001 1P0 M6 25 Flange head External hexagon socket screw 4 9 3 A03012 210 M3 12 Recessed head Cross self tapping screw 8 Po...

Page 105: ...Electric system Service Manual 101 ICM Instrument Cluster Module System diagram OBC MCU ABS VCU VCU CAN_L CAN_H 12V_CON GND B 21 GND A 6 12V_CON Battery Meter...

Page 106: ...y Assembly 1 2 2 2 3 3 3 3 3 Head cover panel 37 Windshield 33 No Materials No Part name Quantity Torque N m 1 FW06 53101 00 Meter 1 2 XJA08 18 03 Rubber gasket 8 18 3 3 3 B05 5 0P8 M5 Nylon flange se...

Page 107: ...Electric system Service Manual 103 Battery charging system Charging system OBC P P B12V GND CAN_H CAN_L L N Power battery...

Page 108: ...2 3 4 4 Head cover panel 37 VCU Vehicle Control Unit 97 No Materials No Part name Quantity Torque N m 1 FW06 52603 00 Battery strap 1 2 FW06 52601 00 12 V Battery 1 3 FW06 52602 00 Battery mounting b...

Page 109: ...kable tube 25 mm Charge the product DJ7021F 6 3 11 DJ7041Y 2 3 11 If there is irregular loss of battery power after the vehicle is inactive please check whether the loss of power relates to the power...

Page 110: ...Electric system 106 Service Manual DC DC System diagram B R GND 12V DC Battery OBC MCU 12V 12V P P GND GND GND GND P P P P P P P P 7A BMS Battery Breaker...

Page 111: ...Disassembly Assembly 1 2 2 A05012 321 0P8 M5 12 Half round head Hexagon socket screw No Materials No Part name Quantity Torque N m 1 FW06 52201 00 DC 1 2 A05012 321 0P8 M5 12 Half round head Hexagon...

Page 112: ...r Y Gr G Gr V G R G Y B R 12 V A 11 Left turning signal light switch B 2 VIN12V A 13 Right turning signal light switch B 14 Power supply of the left turning signal light B 16 Power supply of the right...

Page 113: ...uantity Torque N m 1 FW06 51101 00 Headlight 1 2 A04012 310 M4 12 Round head Cross self tapping screw 6 1 3 B04 2 ST4P2 M4 clip nut 2 Headlight DJ7041Y 2 3 21 Head cover panel 37 Adjust the headlight...

Page 114: ...Electric system 110 Service Manual Headlight dimming Turn high Turn low...

Page 115: ...o Materials No Part name Quantity Torque N m 1 Head cover panel 1 2 FW06 51501 00 Front turn signal light 2 3 FW06 51502 00 Turn signal light flat gasket 2 4 FW06 51503 00 Turn signal light spring gas...

Page 116: ...tity Torque N m 1 FW06 51201 00 Rear tail light 1 2 Seat bucket enclosure assembly 1 3 A04012 310 M4 12 Round head Cross self tapping screw 2 4 B04 2 ST4P2 M4 clip nut 3 5 A05016 310 M5 16 Round head...

Page 117: ...te holder 1 2 FW06 51601 00 Rear turning signal light 2 3 FW06 51502 00 Turn signal light flat gasket 2 4 FW06 51503 00 Turn signal light spring gasket 2 5 FW06 51504 00 Turn signal light nut 2 30 6 F...

Page 118: ...nse plate installation support arm 1 3 FW06 65302 00 Rear fender reinforced panel 1 4 A04012 310 M4 12 Round head Cross self tapping screw 3 1 5 A05012 321 0P8 M5 12 Half round head Hexagon socket scr...

Page 119: ...5 Other components Left combination switch and port model 1 2 2 No Materials No Part name Quantity Torque N m 1 FW06 42101 00 Left combination switch 1 2 FW06 41108 00 Combination switch screw 2 Left...

Page 120: ...bination switch and port model 2 2 2 2 2 1 No Materials No Part name Quantity Torque N m 1 FW06 41101 00 Right combination switch 1 2 FW06 41108 00 Combination switch screw 2 Turning handle DJ7032 2 3...

Page 121: ...odel A06012 321 1P0 M6 12 Half round head Hexagon socket screw 1 1 2 2 No Materials No Part name Quantity Torque N m 1 FW06 51401 00 Horn 1 2 A06012 321 1P0 M6 12 Half round head Hexagon socket screw...

Page 122: ...Electric system 118 Service Manual Brake switch and port model Brake 99251BS 2 Green Red Black Windshield 33 Head cover panel 37...

Page 123: ...Electric system Service Manual 119 Side stand switch and port model Side stand switch DJ7026 2 11 Left right guard panel assembly 50...

Page 124: ...Electric system 120 Service Manual Power off switch 1 No Materials No Part name Quantity Torque N m 1 FW06 52501 00 Power off protection switch 1...

Page 125: ...system Service Manual 121 Charging port USB and port model 1 2 No Materials No Part name Quantity Torque N m 1 FW06 11401 00 Tool box 1 2 FW06 53301 00 USB interface 1 USB SM 2P Connector Tool box ass...

Page 126: ...o Materials No Part name Quantity Torque N m 1 Tool box assembly 1 2 FW06 52301 00 Charging port 1 3 A04020 310 M4 20 Round head Cross self tapping screw 2 3 4 B04 5 0P7 M4 Nylon flange tightening nut...

Page 127: ...R Br W Y R G B 12 V Battery Knob switch A 10 Knob switch B 2 VIN12V B 9 Knob lock solenoid valve Bluetooth Remote controller B 13 Knob lock indicator Knob switch button Knob lock solenoid valve Knob...

Page 128: ...Materials No Part name Quantity Torque N m 1 FW06 53201 00 Handlebar E lock 1 2 A06016 721 1P0 M6 16 Half round head with the pad Hexagon socket screw 2 9 3 FW06 61102 00 Cushion pulling wire 1 4 FW06...

Page 129: ..._L ABS 3 CAN_H 4 CAN_L 14 12V_CON 9 GND 8 ECU BAT 12V 16 MOT BAT 12V 11 GND W R W Bl B 1 B 5 B 3 2 12 V G W L R B R B Y B R A B Z TEMP TEMP PWM Magnetic encoder Magnetic encoder B Black B Black G W Gr...

Page 130: ...m 1 FW06 41201 00 Hydraulic control unit 1 2 A06008 321 1P0 M6 8 Half round head Hexagon socket screw 2 9 3 FW06 41403 00 Oil pass bolt ABS side 2 4 FW06 41405 00 Copper washer 4 5 FW06 41401 00 Fron...

Page 131: ...0250 421 1P5 M10 250 Cup head Hexagon socket screw 1 5 thread pitch 1 4 B10 5 1P5 M10 Nylon flange self locking nut 1 5 thread pitch 1 5 A10020 001 1P25 M10 20 Flange head External hexagon socket scre...

Page 132: ...MEMO 128 Service Manual...

Page 133: ...5 V Throttle power supply Throttle signal CANH CANL Fuse Plug Isolation Isolation Power off switch Breaker Charging and discharging port Isolation Battery Speed sensor Power supply switch Left turnin...

Page 134: ...86 21 6785 9325 Room D2 101 No 6000 Shenzhuan Highway Songjiang District Shanghai info front design cn FELO Technology Shanghai Co Ltd...

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