Felder G 330 Operating Manual Download

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Anschluss Pneumatik

Compressed air connection

133

191

900

370

453

1303

945

638

945

127

370

145

214

603

451

296

1158

1099

2444

110

525

Absauganschluß

Connection dust-extraction

Ø120 mm

Absauganschluß

Connection dust-extraction

Ø120 mm

Absauganschluß

Connection dust-extraction

2 x Ø80 mm

Anschluss Pneumatik

Compressed air connection

Edgebander

G 330 / G 360 / G 380

Machine including packaging

Length *)

2350 mm

Width

780 mm

Height

1550 mm

Gewicht netto *)

~450 kg

*) depending on the equipment

4 Specifications

4.1 Dimensions and weight

Technical specifications

4.2 Operating conditions

Operating/room temperature

+18 max. +40 °C

Summary of Contents for G 330

Page 1: ...is manual handy and in good condition for continual reference Operating Manual Throughfeed edgebander with chain feeder and glue pot G 330 G 360 G 380 GER Original operating manual language Other languages Translation of the original operating manual ...

Page 2: ...gebander G 330 G 360 G 380 FELDER A product of the FELDER GROUP FELDER KG KR Felder Straße 1 6060 Hall in Tirol AUSTRIA Tel 43 0 5223 58 50 0 Fax 43 0 5223 56 13 0 info felder group com www felder group com ...

Page 3: ...hine Further more the manual must be kept to hand and within the vicinity of the machine so that it is accessible to operators when using maintaining or repairing the machine Attention The machine must be inspected immediately upon arrival If the machine has been damaged during transport or if any parts are missing a written record of the problems must be submitted to the forwarding agent and a da...

Page 4: ...g conditions 13 4 3 Technical features 14 4 3 1 Electrical connection 14 4 3 2 Premilling unit Option 14 4 3 3 End trimming saw unit 15 4 3 4 Radius trimming unit 15 4 3 5 Buffing unit 15 4 4 Particle emission 15 4 5 Noise emission 16 5 Assembly 17 5 1 Overview 17 5 2 Data plate 17 5 3 Electrical control panel Standard equipment 18 5 4 Safety devices Safety break switches 18 6 Transport packaging ...

Page 5: ...t Optional 42 8 11 1 Radius scraping unit 42 8 11 2 Flush scraping unit Optional 43 8 12 Setting the buffing unit Optional 44 9 Using the controls 45 9 1 General information 45 9 2 Display machine information Setup 45 9 3 Setting the glue temperature 46 9 3 Setting the end trimming unit G380 46 10 Service 47 10 1 Safety instructions 47 10 2 Maintenance work 47 10 3 Cleaning and lubrication 48 10 3...

Page 6: ...ar cases special attention must be paid in order to avoid accidents injury to persons or material damage Warning Danger Electric current This symbol warns of potentially dangerous situations related to electric current Not observing the safety instructions increases the risk of serious injury or death All electrical repairs must be carried out by a qualified electrician 1 2 Information about the m...

Page 7: ...solely for those persons who work on or with the machine All descriptions texts drawings photos and other depictions are protected by copyright and other commercial laws Illegal use of the materials is punishable by law This manual in its entirety or parts thereof may not be transferred to third parties or copied in any way or form and its contents may not be used or otherwise communicated without...

Page 8: ... improper and is there fore not permitted All claims regarding damage resulting from improper use that are made against the manufacturer and its authorised representatives shall be rejected The operator shall be solely liable for any damage that results from improper use of the machine The term proper use also refers to correctly observing the operating conditions as well as the specifications and...

Page 9: ...egated tasks and recognise potential risks If the personnel lack the necessary knowledge for wor king on or with the machine they must first be trained Responsibility for working with the machine installation service maintenance overhaul must be clearly defined and strictly observed Only those persons who can be expected to carry out their work reliably may be given permission to work on or with t...

Page 10: ... injury There is a risk of burn injuries and their possible long term effects as a result of working closely with heat melting glue Gloves Safety glasses 2 7 Personal protective equipment The user must wear suitable clothing when operating the machine as protection against moving machine parts Operators should not wear wide or flapping clothing baggy sleeves trousers or shirts that are too long or...

Page 11: ...achine and ensure that it can not be accidentally switched on again When carrying out any work on the electrical equipment ensure that the voltage supply is completely isolated Do not remove any safety devices or alter them to prevent them from functioning correctly Be wary of sharp edges to avoid cutting yourself in particular when changing the tooling Risk of injury if the operator comes into co...

Page 12: ...f Conformity EG Declaration of Conformity according to Machine Guidelines 2006 42 EG We hereby declare that the machine indicated below which corresponds to the design and construction of the model we placed on the market conforms with the health and safety requirements as stated by the EC This EC Declaration of Conformity is valid only if the CE label has been affixed to the machine Modifying or ...

Page 13: ...nnection dust extraction Ø120 mm Absauganschluß Connection dust extraction 2 x Ø80 mm Anschluss Pneumatik Compressed air connection Edgebander G 330 G 360 G 380 Machine including packaging Length 2350 mm Width 780 mm Height 1550 mm Gewicht netto 450 kg depending on the equipment 4 Specifications 4 1 Dimensions and weight Technical specifications 4 2 Operating conditions Operating room temperature ...

Page 14: ...ckness min max 10 45 mm Speed 12 000 rpm Motor 2 x 0 75 kW Outer diameter of the spindle moulder 60 mm Bore 25 mm Spindle moulder width 64 mm Number of teeth or blades Z 4 Inclination of the spindle moulder teeth not adjustable 30 4 3 2 Premilling unit Option mains voltage according to specification plate 10 3x 400 V Mains voltage Optional 1x 230 V Safeguarding according to data plate Edge thickne...

Page 15: ... entitled Setup and installation 4 3 3 End trimming saw unit 4 3 4 Radius trimming unit 4 3 5 Buffing unit 4 4 Particle emission Technical specifications Speed 9 000 rpm Motor 0 18 kW Tooth width H 3 2 Outer diameter of the standard blade 80 mm Bore 20 mm Number of teeth Z 16 Speed 12 000 rpm Motor 0 22 kW Outer diameter of the spindle moulder 77 mm Bore 20 mm Spindle moulder width H 16 Number of ...

Page 16: ...ces The permissible workplace values may also differ from country to country Never theless this information is provided to help the operator better assess hazards and risks Depending on the location of the machine and other specific conditions the actual noise emission values may deviate significantly from the specified values Ear protection must always be worn however such protection cannot be co...

Page 17: ...ling unit G 360 G 380 Glue roller and glue Guillotine unit Pressure roller unit End trimming unit Flush and radius trimming unit Radius scraping unit Optional BLFlush scraping unit Optional BMBuffing unit Optional BNWorkpiece feeder BOData plate BPEMERGENCY STOP button BQPLC control unit 5 Assembly 5 1 Overview Fig 5 1 Overview Assembly Fig 5 2 Data plate 5 2 Data plate The data plate displays the...

Page 18: ...e indicator and set the value desired for SP1 and SP2 Enter key Fig 5 3 Electrical control panel Assembly 5 4 Safety devices Safety break switches Fig 5 4 Safety break switches hinged lid hinged lid ŠSafety break switches Thumb screw Your machine is equipped with safety break switches The machine will only operate if the break switches inside the machine frame are actuated by the locking system of...

Page 19: ... If wooden trusses are used the cables may be nailed or screwed to the loading sur face Take measures to prevent the machine from slipping sideways Ropes belts or other hoisting devices must be equip ped with safety hooks Do not use torn or worn ropes Do not use knotted ropes or belts 6 Transport packaging and storage Ensure that ropes and belts do not lie against sharp edges Transport the machine...

Page 20: ...ealed in airtight packaging and pro tected desiccant 6 2 Transport inspection Upon arrival inspect the shipment to ensure that it is complete and has not suffered any damage Any complaints must be made in writing within 8 days of receiving the machine If any transport damage is visible do not accept the delivery or only accept it with reservation Record the If no agreement has been made with the s...

Page 21: ... be shrink wrapped and transported upright on two wooden trusses which can be used to anchor it onto the loading surface The machine can be transported loaded and unloaded using a normal forklift truck with suitable load capacity If the machine is transported in a wooden crate it must be lifted with a crane cables or chains with suitable load capacity These are to be constrained on both sides Ensu...

Page 22: ...d the machine If there is not sufficient distance between the machi ne and neighbouring machines walls or other solid objects larger workpieces could pose a risk during the sawing process Keep the work area orderly and clean Components and tools that are not put in their correct place or put away may be the cause of accidents Install the safety equipment according to the instructions and check tha...

Page 23: ... space for the machine operator including the space required to move workpieces loading processing stacking see Fig The machine stands must be on a smooth and even surface Use a spirit level to ensure that the work table is level Tolerance across the length 0 25 mm It is advisable to secure the machine to the floor using the four holes which are already drilled in the machine stand Fig 7 1 Setting...

Page 24: ...machine Before use ensure that the compressed air is free from humidity and has been suitably filtered Upon connection the compressed air should be at a pressure of 7 to 8 bars to ensure perfect machining Always connect the machine to the compressed air unit The machine operating pressure is set ex works to 6 5 bars The machine is set and tested with this air pressure setting Before proceeding wit...

Page 25: ...in feed remote switch if the glue is not yet fluid Fig 7 3 Electrical connection It is strictly prohibited to earth the neutral wire The main power system must be provided with a neutral and an efficient earth line Open the electrical control panel Insert the main cable line inside the cable grip on the machine frame Connect the main cable with the relative joint clamps of the main switch Close th...

Page 26: ...xtraction ports with diameter 80 mm G 360 G 380 Dust extraction port Ø Central 120 mm Dust extraction port Ø Side Trimming Unit G 360 G 380 2x 80 mm Air speed 20 m s Volume flow New at Format 4 20 m s 815 m h G 330 1500 m h G 360 G 380 7 6 Dust extraction port The quality of the edgebanding the good functioning and durability of the machine all depend on the quality of the dust extraction system u...

Page 27: ...27 Edgebander G 330 G 360 G 380 Setup and installation ...

Page 28: ...nd in technically good condition Ensure that there is sufficient space to work around the machine Keep the work area orderly and clean Components and tools that are not put in their correct place or put away may be the cause of accidents Install the safety equipment according to the instructions and check that it functions properly Warning Risk of injury Before putting the machine into operation c...

Page 29: ...3 Tighten the clamping lever on both sides The height of the upper flush trimmer the upper scraper and the upper buffer unit regulate themselves when the height of the pressure bar is changed Workpiece height display Winding handle Safety device Single hand clamping lever Inspecting and adjusting settings Fig 8 2 Chain feeding unit Attention Risk of material damage 1 This setting has to be exact 2...

Page 30: ... to the workpiece The height setting Pos 4 has to be adapted to the height of the edge material This setting prevents the edging material from raising or lowering itself away from the workpiece You can adjust the height of the bar by turning the thumb nut Pos 4 It needs to be set so that the edging material can be fed easily and without any resistance A second height setting Pos 5 prevents the edg...

Page 31: ...Remove the rollers in the edge guide Dismantle the edge guide Set the first roller of the edge guide to double the edge thickness Rollers edge feed Edge guide First roller Inspecting and adjusting settings Fig 8 3 2 Edge tape feeding Fig 8 3 3 Edge tape feeding ...

Page 32: ...level of glue in the pot and if necessary fill up to 1 cm below the edge of the pot Glue cover Fins Fig 8 4 2 Filling the glue pot Switch the machine off and ensure that it cannot be swit ched on again Open the rear access door 1 Remove the glue pot lid 2 Remove any old and burnt glue See chapter entitled Maintenance Service 2 Fill up the glue pot with granular hot melt glue until both blades are ...

Page 33: ...radually Setting the glue quantity The glue pot can be disconnected by actuating the lever The glue pot is disconnected ex works to prevent any damage occurring during transport Always disconnect the glue pot when the machine is being transported Disconnecting the glue pot Fig 8 6 Disconnecting the glue pot Inspecting and adjusting settings Warning Risk of burns and serious injuries Many parts of ...

Page 34: ... knurled screw 3 Loosen and remove the securing bolt 3x Hexagon socket T handle 4 Remove the edge feeder Note Create a safe place for the glue pot so that cables cannot be damaged and no glue can escape Remove the glue basin 1 Open the plug safety clamps Disconnect the power supply 2 Loosen the glue pot clamp 3 Screw the knurled screw into the glue pot 4 Pull the glue pot upwards and out 1st hand ...

Page 35: ...de trimming unit consists of two motor driven moulders with a diameter 60 H49 Z2 2 Both moulders work together opposite to each other and have a maximum depth of cut of 0 to 2 mm Set the depth of cut on the infeed track Spindle moulder Reverse Spindle moulder Synchronous operation Fig 8 8 1 Setting the premilling unit 8 6 1 Operation Fig 8 8 2 Setting the depth of cut 8 6 2 Setting the premilling ...

Page 36: ...e thickness of the edge to be glued The depth of the cylinders can be adjusted by turning the thumb nuts A piece of edging is placed into the free space between the adjusting screw and the mounting bracket to obtain the correct contact pressure of the rollers The thumb nuts must be tightened so that the inserted edging material remains in place and cannot fall out The correct edging thickness sett...

Page 37: ...g edging is usually set to 0 factory setting It may be necessary to readjust the protruding edge setting if the saw blade has been changed or replaced 1 Switch the machine off and ensure that it cannot be switched on again Open the rear access door 2 Feeler pad Clean thoroughly 3 The pad is kept under tension by spring discs If the 2 screws are screwed tighter and the tension within the pads incre...

Page 38: ...site direction to the panel feeding The upper flush trimmer regulates itself automa tically when changing the tool thickness as it is attached to the pressure bars 8 10 Combination milling unit 8 10 1 Operation Combination milling unit Upper flush trimmer Bottom flush trimmer Fig 8 13 Edge protrusion Warning Risk of injury Risk of material damage Shaping tools must be handled with special care We ...

Page 39: ...up to stop Thumb nut Adjustment upper Adjustment down Adjusting the moulding height 1 Switch the machine off and ensure that it cannot be switched on again Open the rear access door 2 Activate the units 3 Adjusting the moulding height Open clamping lever The setting can be carried out by twisting the screws The setting is displayed on the scale Anti clockwise up to stop Radius trimming Clockwise u...

Page 40: ...just the whole unit to the edge tape thickness to be used by turning knob 1 The setting is displayed on the scale Bevel trimming Thin edges 1 mm Radius trimming 2 3 mm flush trimming 0 4 5 mm See chapter entitled Flush milling adjustment 4 Release the lever Clamp the clamping lever Shears from coil Lever blue Clamping lever Scale Tape thickness Setting the cutting depth Fine adjustment 1 Switch th...

Page 41: ... 2 Push the shaper unit fully backwards with the blue lever Hold the shaper unit in this position and fix it with clamping lever 2 The setting is displayed on the scale Note No edge sections are clamped when flush milling is used Clamping lever 1 Clamping lever 2 Thumb screw green Scale Radius or flush trimming Lever blue Thumb nut 8 10 4 Flush milling adjustment Note Proceed very cautiously with ...

Page 42: ... adjusting knobs until the positioning indicator shows the value of the edging to be glued on Note Always adjust towards the workpiece to compensate for the thread backlash 3 Check the adjustment and repeat if required Adjusting knob Chip thickness Display Chip thickness Copy shoe Knob to exclude scraper Blade depth adjustment Edging thickness display Dust extraction port 8 11 1 Radius scraping un...

Page 43: ...ng the unit away from the workpiece Adjusting the depth of cut 1 Switch the machine off and ensure that it cannot be switched on again Open the large right hand side sawguard 2 Loosen the clamping screws Adjust the depth of cut using the adjusting knobs Anti clockwise Deeper cut Clockwise Shallower cut Note Always adjust towards the workpiece to compensate for the thread backlash 3 Tighten the cla...

Page 44: ...d 3 To regulate the inclination loosen Screws 3 and tilt the motor as desired 4 Tighten the lock nuts 5 Repeat the procedure with the bottom unit Polishing wheel Height adjustment Tilt adjustment The top buffing unit as a result of being fixed to the pressure bar is adjusted automatically when the panel thickness varies Respect the following parameters in the choice of buffers Max diameter permitt...

Page 45: ...ance Service 1 Press operating temperature SP1 confirm with OK Enter key and press and hold operating tem perature SP1 again approx 10 sec 2 The following value appears in the display TA COUNTDOWN Use the arrow keys to scroll through parameters 3 Save changes with OK key and exit menu BLDisplay of the maintenance intervals Countdown The setting is carried out by FELDER employees on delivery The fo...

Page 46: ...re reduction system If the machine is idle for 20 minutes the temperature will reduce automatically to the SP2 value specified If the glue is to be reheated to operational temperature SP1 then this process can be started by pressing SP1 twice 9 3 Setting the glue temperature Fig 9 2 Setting the glue temperature The end trimming unit is activated as standard for straight end trimming Press and hold...

Page 47: ... vent must be set to the Release pressure setting Ensure that there is sufficient space to work around the machine Suitable protective clothing must be worn during cleaning and maintenance work See 2 7 Personal protective equipment Keep the work area orderly and clean Components and tools that are not put in their correct place or put away may be the cause of accidents Following the maintenance wo...

Page 48: ...ating the glue roller bearing Cleaning and lubrication Chain feeder Check the chain tension Set 4 Reset meter LUB OFF key press and hold approx 10 seconds Maintenance Service 10 3 Cleaning and lubrication Attention Risk of material damage The following maintenance has to be carried out according to the instructed time intervals Fig 10 2 Electrical control panel OFF key Note The following value app...

Page 49: ... hours of intensive use Use the lubricant for high temperature bearings ARE XONS GC 300 1 Switch the machine on and let it warm up to its ope rating temperature 2 Switch the machine off and ensure that it cannot be switched on again Open the rear access door 3 Place the pressure grease gun onto the nipple and insert 2 to 3 squirts 4 Switch the machine on and let it warm up to its operating tempera...

Page 50: ... operating temperature Chain feeder Guiding 10 3 3 Cleaning and lubrication Chain feeder Fig 10 5 Cleaning and lubrication Chain feeder Fig 10 6 Check the chain tension Set Maintenance Service 10 3 4 Check the chain tension Set Move the pressure bar right up to the top Max workpiece height Switch the machine off and ensure that it cannot be switched on again Lift up the pads Only two pads may touc...

Page 51: ...d on again Remove the machine from the compressed air supply system and vent the remaining compressed air Open the rear access door 2 Clean the unit thoroughly 3 End trimming unit Remove dust and shavings from the bearing tracks Wet the rod guidings sparingly with silicone free oil Move the unit forwards and backwards a few times 4 Glue scraping unit Wet the rod guidings sparingly with silicone fr...

Page 52: ... glue must be disposed of according to the regulations of the country where the machine is installed Maintenance Service 10 4 1 Replacing the burnt glue EVA Fig 10 9 1 Replacing the burnt glue 10 4 2 Replacing the burnt glue PUR 1 Activate the standby mode of the glue pot Remove burnt glue residues with a wooden spatula Use a lint free cloth for the final cleaning of the glue pot 2 Fill the glue p...

Page 53: ... if ventilation dust extraction is insufficient Gloves thermally insulating gloves made of leather or thick material Eye protection goggles are recommended when transferring the glue Personal protection standard protective work clothing First aid measures If your skin has come into contact with the glue apply cold water to cool down Do not peel off hardened glue from your skin Consult a doctor Rin...

Page 54: ...annot be switched on again Remove the machine from the compressed air supply system and vent the remaining compressed air Open the rear access door 2 Loosen the screws and remove the vacuum connector 3 Block the motor shaft with a 10 mm spanner and loosen the mounting screw It is important to maintain the opposite position using an allen key 8 mm 4 Remove the old saw blade and place the new saw bl...

Page 55: ...ir Open the rear access door 2 Loosen the screws and remove the vacuum connector Exchanging Cutterplates 3 Loosen the clamping screw with an Allen key 3 mm 4 Exchanging Cutterplates Clean all the parts thoroughly prior to assembly 5 Insert the replacement knife and knife holder again is pressed against the positioning pin Pay attention to the correct rotational direction of the spindle moulder too...

Page 56: ...allen key and tighten minimum tightening torque 20 Nm 5 Repeat the procedure with the bottom unit Socket head cap screw Cutter plates Knife base 10 7 Change the tool Scraping unit Warning Risk of injury Be wary of sharp edges to avoid cutting yourself in particular when changing the tooling We recommnend using exclusively original FELDER tooling see FELDER Catalogue Note once the tools have been c...

Page 57: ...Spindle moulder Moulder depth adjustable screws Maintenance Service Respect the general safety rules See chapter entitled 10 1 Safety instructions Required tools Spanner Socket spanner Allen key 10 mm 1 Switch the machine off and ensure that it cannot be switched on again Remove the machine from the compressed air supply system and vent the remaining compressed air Open the rear access door 2 Loos...

Page 58: ...pletely dry the cutting shears with a cloth Silicone free lubricants can lower the adhesive properties of the glue To replace or sharpen a shear knife which cuts from the roll proceed as follows Switch the machine off at the main switch Pinch off the shaper cutter compressed air supply Manually move the cutter knife to the front Loosen the fixing screw as indicated with the Alan key supplied with ...

Page 59: ... table 3 Loosen and remove the motor fixing screw Remove the flange and the brushes 4 Place new brushes onto the motor Screw on the flange and the screws 5 Mount the motor onto the fixture Check the position of the buffing brushes markers Tighten the clamping screws 6 Repeat the procedure with the bottom unit Test the adjustment and if required readjust See chapter entitled Setting the buffing uni...

Page 60: ...FELDER KG KR Felder Straße 1 6060 Hall in Tirol AUSTRIA Tel 43 0 5223 58 50 0 Fax 43 0 5223 56 13 0 info felder group com www felder group com ...

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