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6

Step 2 - Prepare Posts and Run Wiring

Step 2A – Prepare Post for Moun

 ng Plate 

Locate the moun  ng plate in the desired loca  on on the post.  
Place the top of the plate at least 4-1/2” down from the top of 
the post.  Using the moun  ng plate as a guide, mark the loca  ons 
of the four moun  ng holes, and the lead wire hole 

(See Figure 2.1).

Set the moun  ng plate aside.  Pre-drill the four moun  ng pilot 
holes using a 1/8” diameter drill bit.  Pre-drill the lead wire pilot 
hole using a 1/2” diameter drill bit 

(See Figure 2.2).

Step 2B – Run Wiring

For systems with Series 200, 300, 350, or 450 top rail:

String an extension cable between each post, and connect 
a 2-way spli  er.  Feed one branch of the spli  er out through 
the 1/2"  lead wire pilot hole drilled in the previous step, this 
becomes the lead wire for the light at this post.  Feed the other 
branch of the 2-way spli   er over the top of the post and connect 
an extension cable 

(See Figure 2.3).

Note: A 2-way spli

‚

 er does not need to be used at the 

fi

 nal post, as the 

extension cable will connect to the 

fi

 nal light to complete the circuit.

Use masking tape to temporarily secure lead wire to outside of 
post to prevent retrac  ng back into post.

MOUNTING 

PLATE

4-1/2" MIN

Figure 2.1

(4x) 1/8" 

MOUNTING 

PILOT HOLES

1/2" LEAD WIRE 

PILOT HOLE

Figure 2.2

Figure 2.3

EXTENSION
CABLE

LEAD WIRE

2-WAY
SPLITTER

Summary of Contents for DesignRail LED 40W-DK

Page 1: ...Ligh ng DesignRail LED Ligh ng may not be suitable for every applica on and it is the sole responsibility of the installer to ensure that DesignRail LED Ligh ng is used for its intended purpose WARNING ELECTRIC SHOCK IS ALWAYS POSSIBLE WHEN WORKING WITH ELECTRICITY THIS CAN CAUSE SERIOUS PERSONAL INJURIES OR DEATH ELECTRICAL SHORTS CAN ALSO CAUSE FIRES AND PROPERTY DAMAGE ALWAYS MAKE SURE THE ELEC...

Page 2: ...x Wire Nuts Pair 1x Isola on Bushing 60W Driver Kit SKU LED 60W DK 1x 60 Wa Dimmable Driver 1x Starter Cable 20 1x Wire Nuts Pair 1x Isola on Bushing 96W Driver Kit SKU LED 96W DK 1x 96 Wa Dimmable Driver 1x Starter Cable 20 1x Wire Nuts Pair 1x Isola on Bushing LED 2 WAY SPLITTER SKU LED 2WAY LED EXTENSION CABLE 132 SKU LED EXT132 LED STARTER CABLE 20 SKU LED STC Post Accent Light Components LED ...

Page 3: ...le to the lighࢼng to reduce the possibility of voltage drop occuring If possible the driver should be within 15 feet of the post that will accept the 20 starter cable Route exterior rated wiring from compa ble dimmer switch AC power source to loca on of driver Connect drivers to dimmer switch AC power source Connect 20 starter cable and route from driver to post using supplied wire nuts Step 1 Ins...

Page 4: ... BETWEEN INSIDE POST WALL AND STANCHION WIRE RUNS UNDER DECK THROUGH FASCIA BOARDS AND ENTERS POST BELOW DECKING SURFACE BETWEEN FACSIA AND POST FACE WIRE RUNS UNDER DECK AND ENTERS POST ABOVE FASICA BRACKET BELOW DECKING WIRE RUNS UNDER DECK THROUGH 3 4 HOLE IN BASEPLATE AND BLOCKING 3 4 HOLE DRILLED BY CUSTOMER Figure 1 2 For systems with Series 200 300 350 or 450 top rail Fish the connector for...

Page 5: ...ll 1 2 diameter hole Pull one branch of the LED 2 way spli er out through drilled hole between RCB holes and a ach LED Extension Cable to the other branch See Figure 1 5 IMPORTANT NOTE Maintaining the polarity at all con nec on points is cri cal Constant alignment verifi ca on of the of the posi ve and nega ve signs will guarantee less problems and rework Use masking tape to temporarily secure sta...

Page 6: ... Series 200 300 350 or 450 top rail String an extension cable between each post and connect a 2 way spli er Feed one branch of the spli er out through the 1 2 lead wire pilot hole drilled in the previous step this becomes the lead wire for the light at this post Feed the other branch of the 2 way spli er over the top of the post and connect an extension cable See Figure 2 3 Note A 2 way spli er do...

Page 7: ...he spli er out through the 1 2 lead wire pilot hole drilled in the previous step this becomes the lead wire for the light at this post Feed the other branch of the 2 way spli er through the 1 2 hole and the hollow of the RCB and connect an extension cable See Figure 2 4 Note A 2 way spli er does not need to be used at the final post as the extension cable will connect to the final light to complet...

Page 8: ...the moun ng plate by inser ng back plate into angled receiver flanges on moun ng plate See Figure 3 4 Step 3D Secure Lens Secure the lens and the moun ng plate to the post using two of the provided 8 x 3 4 self tapping screws See Figure 3 5 Step 3E A ach Cover A ach the cover onto the moun ng plate by aligning the tabs on the cover with the slot on the sides of the moun ng plate and sliding the co...

Page 9: ... Figure 4 1 Step 4B Adjust LED Array Bracket Slide the LED array bracket up or down to acheive desired light aperture See Figure 4 2 Step 4C Tighten LED Array Bracket Once the LED array bracket is in the desired loca on ghten the nut on the LED array bracket See Figure 4 3 Step 4D Re a ach Cover Slide the cover down un l it comes in contact with the lens See Figure 4 4 Figure 4 1 Figure 4 2 Figure...

Page 10: ... on AC circuit breaker 5 Power up the driver and check all LED loca ons for illumina on Scenario 2 Some LED locaঞons are illuminated but others are not 1 Note which loca ons are not illumina ng 2 Turn off AC circuit breaker prior to con nuing to next procedure 3 Rotate the connector 180 degrees at each noted loca on where the array is not illumina ng 4 Repeat at all noted loca ons that did not illu...

Page 11: ...www feeneyinc com 1 800 888 2418 2021 Feeney Inc 10 21 ...

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