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Federal 204-SN8CDBLK, Installation & Operation Instructions

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Series ’90 Cold Deli Display 

Page 2 

 

Contents

 

INTRODUCTION……………………………………………………………………………………….3 
WARNING LABELS & SAFETY INSTRUCTIONS…………………………………………………4 
PRE-INSTALLATION PROCEDURES……………………………………………………………….5 

 

INSPECTION FOR SHIPPING DAMAGE……………………………………………………………….………..5 

INSTALLATION INSTRUCTIONS………………………………………………...........................…5 

 

LOCATING THE DISPLAY CASE………………………………………………………………………….…..…5 

 

REMOVING CASE FROM SHIPPING SKID………………………………………………………………...…..5 

 

REMOVING PACKAGING MATERIAL…………………………………………………………………….……6 

 

LEVELING THE CASE…………………………………………………………………………..................……...6 

 

GRILL REMOVAL……………………………………………………………………………………………....…..6 

 

CONDENSATE EVAPORATOR……………………………………………………………….…………………6 

 

LIGHTS……………………………………………………………………………………………………....……..6 

 

SHELVING……………………………………………………………………………………………..…..………7 

 

DISPLAY COMPONENT CHECK…………………………………………………………………….....………7 

ELECTRICAL INFORMATION & GROUNDING……………………………………………….…8 
OPERATING INSTRUCTIONS……………………………………………………………………….9 

 

INITIAL START-UP…………………………………………………………………………………………………9 

 

CONTROLS………………………………………………………………………………………………………....9 

 

DOORS……………………………………………………………………………………………………………....9 

 

ANTI-FOGGING FANS………………………………………………………………………………………..…...9 

 

HINGED FRONT GLASS………………………………………………………………………………………..10 

 

MEZZANINE SHELF………………………………………………………………………………………….…11 

 

REAR WRAPPING BOARD………………………………………………………………………………………12 

 

LIGHT REPLACEMENT…………………………………………………………………………………………12 

 

PLACING PRODUCT INTO CASE………………………………………………………………………….…12 

 

PERIODIC MAINTENANCE……………………………………………………………………………………12 

CLEANING INSTRUCTIONS………………………………………………………………………..13 

 

DAILY CLEANING………………………………………………………………………………………….……13 

 

WEEKLY CLEANING……………………………………………………………………………………………13 

 

INTERIOR CLEANING…………………………………………………………………………………………..14 

 

EXTERIOR CLEANING………………………………………………………………………………..………..14 

SERVICE INFORMATION…………………………………………………………………………...15 

 

PRE-SERVICE CHECKLIST…………………………………………………………………………..……15-16 

 

SPECIAL SERVICE SITUATIONS……………………………………………………………………………..17 

SALE & DISPOSAL…………………………………………………………………………………...17 

 

OWNER RESPONSIBILITY…………………………………………………………………………..17 

REFRIGERATION & ELECTRICAL DATA- SELF-CONTAINED MODELS…………………18 
REFRIGERATION & ELECTRICAL DATA- REMOTE MODELS……………………………..19 
REPLACEMENT PARTS……………………………………………………………………………..20 
REPLACEMENT PARTS……………………………………………………………………………..21 
WIRING DIAGRAM- MAIN WIRING SELF-CONTAINED UNITS……………………………..22 
WIRING DIAGRAM- MAIN WIRING REMOTE UNITS…………………………………………23 
WIRING DIAGRAM- LIGHTS (48” & 59”)…………………………………………………………24 
WIRING DIAGRAM- LIGHTS (77”)………………………………………………………………...25 
WIRING DIAGRAM- RECEPTACLE……………………………………………………………….26 

Summary of Contents for 204-SN8CDBLK

Page 1: ...els INSTALLATION OPERATION INSTRUCTIONS KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice FEDERAL INDUSTRIES 215 Federal Avenue Belleville WI 53508 Toll Free 1 800 256 4206 WI Phone 608 424 3331 Fax 608 424 3234 ...

Page 2: ... FANS 9 HINGED FRONT GLASS 10 MEZZANINE SHELF 11 REAR WRAPPING BOARD 12 LIGHT REPLACEMENT 12 PLACING PRODUCT INTO CASE 12 PERIODIC MAINTENANCE 12 CLEANING INSTRUCTIONS 13 DAILY CLEANING 13 WEEKLY CLEANING 13 INTERIOR CLEANING 14 EXTERIOR CLEANING 14 SERVICE INFORMATION 15 PRE SERVICE CHECKLIST 15 16 SPECIAL SERVICE SITUATIONS 17 SALE DISPOSAL 17 OWNER RESPONSIBILITY 17 REFRIGERATION ELECTRICAL DAT...

Page 3: ...al cannot cover every installation use or service situation If you need additional information call or write us NOTICE Read this manual before installing your case Keep this manual and refer to it before doing any service on the equipment Failure to do so could result in personal injury or damage to the case NOTICE Installation and service of the electrical components in the case must be performed...

Page 4: ...Severe injury or death can occur if you ignore the message CAUTION Minor injury or damage to your case can occur if you ignore the message NOTICE This is important installation operation or service information If you ignore the message you may damage your case The warning and safety labels shown throughout this manual are placed on your Federal Industries case at the factory Follow all warning lab...

Page 5: ...ocating the Display Case The case should be located where it is not subjected to the direct rays of the sun heating ducts grills radiator or ceiling fans nor should it be located near open doors or main door entrances Also avoid locations where there is excessive air movement or air disturbances The condenser air inlet is located at the rear of the case Do not block this inlet and do not located t...

Page 6: ...install the case This panel must be in place for proper operation of the case There are two 2 removable panels on the back of the case The left side panel allows access to the light ballasts the pullout condensing unit and the field wiring connection box Remove this panel to make field wiring connections The right side panel houses the thermometer power switch light switch and thermostat Removing ...

Page 7: ...doors Display Component Check The display case power switch is located on the control panel at the back of the case After the case is properly wired to the power source the switch should be moved to the on position to check the case components The switch should be turned off any time the case is not in operation The case is equipped with a top light and shelf light The light switch is on the contr...

Page 8: ...he electrical service must be grounded upon installation This unit is designed for permanent connection to a power source See the electrical data plate located at the rear of the case for proper circuit size and wire ampacity Connect a separate 115 Volt 60 HZ 1 Phase power supply to the display case junction box and a separate 115 Volt 60 HZ 1 Phase power supply to the appliance receptacle junctio...

Page 9: ...an off position and numbered positions 1 through 9 Set this control at the smallest number while maintaining desired case temperature Thermometer This a solar powered device It updates the temperature display approximately every 10 seconds Doors The doors can be removed by lifting the door up until the bottom clears the bottom tracks Clean the door frequently for easy door operation A very light f...

Page 10: ... gently close See diagram below The hinged glass mechanism will give years of reliable operation in normal usage Service on the lift mechanism is required if The glass becomes difficult to open The glass does not hold in the open position The glass closes fast Consult the factory if service is required CAUTION OPERATION OF THE LIFT UP GLASS IS TO BE DONE BY TRAINED PERSONNEL ONLY THIS CASE IS NOT ...

Page 11: ...elf from the shelf supports 5 Tip the front of the shelf support up until it can be removed from the shelf standard 6 Reposition the shelf as desired The shelf can be installed horizontally or slanted downward at 5 To change the shelf slant 1 Remove the shelf from the shelf support 2 Grasp the shelf support at each end 3 Lift the shelf support up at the back until the brackets can be repositioned ...

Page 12: ...placing lights use direct equivalents to the original bulbs Placing Product into Case Do not overhang the wire shelves with product or display pans Overhanging the shelves will block the refrigerated air flow and could cause product loss Do not block the slots along the front or rear of the case display floor CASE SHOULD BE STOCKED WITH PRE CHILLED PRODUCT ONLY The display pans are removable for c...

Page 13: ...g any ammoniated cleansers or soapy warm water Note Detergents are NOT recommended Weekly Cleaning This procedure is recommended on a weekly basis It may need to be performed more often if necessary to maintain a clean sanitary case The case should be cleaned to this procedure before using it the first time NOTICE Avoid splashing or soaking any electrical components with water to prevent electrica...

Page 14: ...illage of foreign material some fasteners may have to be removed and parts disassembled to allow proper cleaning of the unit 8 Clean all shelves shelf support assemblies shelf standards and display pans using warm soapy water and a brush Rinse thoroughly and allow to dry 9 Clean all foreign material from inner and outer rear door tracks using warm soapy water and a brush Apply a light film of lubr...

Page 15: ...the case make sure all power is disconnected to the case Service problems or request for repair parts from authorized service agencies trained service personnel or owners should be referred to Pre Service Checklist You may avoid the cost and inconvenience of an unnecessary service call by first reviewing this checklist of frequently encountered situations that can cause unsatisfactory case perform...

Page 16: ...or blocked evaporator coil Check that paper or foreign material is not blocking the evaporator If the evaporator coil is blocked due to excessive frost turn the thermostat knob to the off position for approximately one hour with the power switch in the on position to defrost Excessive frost will build up if the case is operated with the doors open Glass Fogging Check ambient case is designed to op...

Page 17: ...liquid The investigation made should determine if the case is malfunctioning or if there is a simple housekeeping problem Moisture or liquid around or under a case is a potential slip fall hazard for persons walking by or working in the general area of the case Any case malfunction or housekeeping problem that creates a slip fall hazard around or under a case should be corrected immediately SALE D...

Page 18: ...CD SN8CD Refrigerant Charge R 22 2 lbs 3 lbs 3 5 lbs ALL MODELS ARE 115 VOLT 1 PHASE 60 HERTZ 2 WIRE AMPS AMPS AMPS Compressor RLA 8 6 8 6 13 0 LRA 48 0 48 0 66 3 Condenser Fan Motor 0 6 0 6 1 7 Evaporator Fan Motor 2 0 5 ea 0 5 ea 0 5 ea Anti Fogging Fan Motor 2 0 5 ea 0 5 ea 0 5 ea Lights 1 2 1 3 1 7 Condensate Evaporator 1 6 1 6 1 6 Refer to the rating plate data attached to the rear of the cas...

Page 19: ...2 0 5 ea 0 5 ea 0 5 ea Anti Fogging Fan Motor 2 0 5 ea 0 5 ea 0 5 ea Lights 1 2 1 3 1 7 Condensate Evaporator 1 6 1 6 1 6 Refer to the rating plate data attached to the rear of the case for Maximum Fuse Size and Minimum Circuit Ampacity Each model is equipped with a general purpose receptacle requiring a separate electrical circuit of 120V 15Amps This circuit must be wired in accordance with the N...

Page 20: ...ade 72 32507 32 32507 72 32507 Filter Drier 32 11451 32 11451 32 11451 Thermostat 32 15495 32 15495 32 15495 Thermostat Knob 72 15447 72 15447 72 15447 Electrical Components Power Switch 41 11066 41 11066 41 11066 Light Switch 41 11066 41 11066 41 11066 Terminal Block 45 11056 45 11056 45 11056 Ballast 39 12902 39 12902 39 12904 Light 42 11069 42 11071 42 11069 Light Cord w Receptacle 43 10988 43 ...

Page 21: ...ss 81 11043 81 11263 81 11043 White Hood Top 15 12759 15 12760 15 12761 Lamp Shield 42 30212 42 30212 42 30212 Door L H Clear 53 11318 53 11256 53 11318 Door R H Clear 53 11319 53 11257 53 11319 Door Mirrored L H 53 11320 53 11258 53 11320 Door Mirrored R H 53 11321 53 11259 53 11321 Gas Cylinder 81 11046 81 11046 81 11046 Pivot Hinge 66 11076 66 11076 66 11076 Leg Leveler 65 11486 65 11486 65 114...

Page 22: ...Series 90 Cold Deli Display Page 22 WIRING DIAGRAM MAIN WIRING SELF CONTAINED ...

Page 23: ...Series 90 Cold Deli Display Page 23 WIRING DIAGRAM MAIN WIRING REMOTE ...

Page 24: ...Series 90 Cold Deli Display Page 24 WIRING DIAGRAM LIGHTS 48 59 ...

Page 25: ...Series 90 Cold Deli Display Page 25 WIRING DIAGRAM LIGHTS 77 ...

Page 26: ... RECEPTACLE California Residents Only WARNING This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to www P65Warnings ca gov ...

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